Introduction to Unified Architecture

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1 Introduction to Unified Architecture The Next Generation of System Interoperability Thomas J. Burke OPC Foundation President & Executive Director October 2006

2 OPC Foundation s New Opportunity Improve the Existing and Find Its Place in Next Gen Systems: Enterprise Interoperability Many complex information structures Many groups working on semantics: schemas+ Complex exchanges between platforms Business & Integration processes (scenarios) Consolidation of standards less overlap Reduce complexity, easier decisions, Faster progress New architecture with bigger scope: Service-based (SOA, SBA, ) Scope includes other platforms: Microsoft, Oracle, SAP, IBM, Thomas J. Burke 2

3 The Enterprise IOp Challenge OPC Foundation Taking on a Larger Role Maturity Level Environment People Interoperability Attributes Process & Workflow Information & Knowledge Communications Increasing Maturity Dynamic Level (Flexible) Unified Level ( Standardized) Integrated Level (Selective) 5 C B A C Next 4 B A C B A User Tunable Role-Based Collaborative Environments Collaborative Views & Concepts User Environment Selective Visibility & Collaboration User Tunable Standard Processes Standardized & Extensible Processes and Scenarios Scenarios Standard Msgs User Defined Flexible Analytics on Common Models Common Sharing Models Synchronized Transparent & Invisible Built Into Architecture & Service-based Messaging, File Transfers, Remote Procedure Calls Connected Level (Open) 2 C B A Basic Sharing Possible Manual Coordination Exchanged Occasionally Proprietary or simplistic Isolated Level (Manual) 1 Vendor Application Experts Custom & Vendor Specific Local & Hidden Removable Media Thomas J. Burke 3

4 Suppliers Platforms Are Required for Unification Not Enough Industry Standards Will Be Evolutionary Context Views & Concepts Unified Processes & Workflow Unified Information & Events Suppliers Product Definitions & Production Capabilities PLM Business Management Business Operations Production Orders Logistics WIP & Inventory Status Customers Order Completion & Resource Consumption Communications NA Production Management Manufacturing Operations EMEA Asia Thomas J. Burke 4

5 OPC Unified Architecture A Basis for Unifying Aspects of Supplier Platforms? Technology Platform Partners SCM Content ERP FIN EAM Enterprise Apps Platform CRM Customers Standards Standards Design & Eng. Apps Platform Custom Integration Standards Standards Operations Apps Platform Standards PDM Models Drawings P&IDs Equipment Specs Data PAM CPM/Automation Equipment LIMS WM S TMS Technology Platform Technology Platform Thomas J. Burke 5

6 Platform Concepts Defined OPC UA: Unify Component Frameworks? Application Configurations Industry Specific Extensions Application Platform Technology Platform Application Products & Suites Application Component Frameworks Role-based Portal Environment Workflow Management Data Management, Integration Server, Messaging, Directory Services, Monitor & Manage Security Operating System - Networking Thomas J. Burke 6

7 Enterprise Interoperability Fundamentals Existing OPC Interfaces within new capabilities Component-based information modeling Operations Application must have Flexible Asset and Resource Modeling Accommodate many semantic standards ISA/B2MML, OAGi, RosettaNet, CIDX, Support standard messaging (above) Support reliable enterprise-wide orchestration Within Enterprise and Operations Platform Tools Strong security integrated with infrastructure Better management of security information Thomas J. Burke 7

8 Where Does OPC UA Help? (Definitely a work in progress) Security E-IOp Support Legacy Systems Unified Data Models Unified Semantics Unified Messaging Unified Orchestration Existing OPC I/F s Subscription Model OPC UA (Does not define data models) Provides Common Object Management Methods Supports more complex and flexible models (Does define semantics or address mapping to Apps) Complements Industry Standards Create and Expose Object Structures (Does define or address messaging) Complements Industry Standards Create and expose Object Commands (Methods and Programs) (Does not address orchestration) Exposes common services (for Orchestration) Exposes Standardized Programming I/F s Provides common state model for managing services (Does not specify user data management, ) Encryption, Digital Signatures, PKI Web Service Security Standards Traceability & Audit Records required Thomas J. Burke 8

9 How is OPC UA Going to Work? Use UA-Based Software Supplier Platforms and Tools Use Platform Tools (Portal, UI, ) to Create Role-Based Common Views by Browsing and Accessing Shared UA Objects and Commands Use Platform Tools (BPM, EAI, ) to Create Processes and Mappings by Browsing and Accessing Shared UA Objects and Commands OPC UA Client Suppliers Context Views & Concepts Unified Processes & Workflow Conform to UA Security Guidelines Unified Information & Events OPC UA Server Suppliers Communications Provide Tools to Create and Expose Application Object Info and Commands as UA Services and Programming I/Fs Provide Tools to Import Industry Standards into UA and Create Shared UA Objects and Commands Thomas J. Burke 9

10 Questions: Once we Understand Explore the Implementation of UA How will Commands get created? How will industry standards (semantics, messages, ) be used on OPC UA? How do we expect Enterprise Apps to use OPC UA? What do we expect suppliers to implement? Will OPC Foundation manage any shared code? Who is working on UA and what are their deliverables? How can we become more aware of its status and monitor its progress? (If we run out of important things to talk about) OPC UA talks about Objects - How does OPC UA compare to CORBA? Thomas J. Burke 10

11 Today s Integration Challenges Numerous incompatible protocols Complex configuration and maintenance Islands of automation Rigid infrastructure Vulnerability to system and network failures Security or lack there of Thomas J. Burke 11

12 Thomas J. Burke 12 Numerous Incompatible Protocols CC CC-Link Link TCP TCP Ethernet Ethernet HART HART OAGIS OAGIS DDE DDE COM COM BAPI BAPI DeviceNet DeviceNet ProfiBus ProfiBus FieldBus FieldBus OPC OPC-DA DA HTTP HTTP WMI WMI SOAP SOAP OPC OPC-A&E A&E DCOM DCOM 802.1x 802.1x IPv4 IPv4 UDP UDP CAN CAN RS RS IPv6 IPv6 IPX IPX OLE OLE FTP FTP OPC OPC-HDA HDA Kerberos Kerberos J1939 J1939 Modbus Modbus FDI FDI CANopen CANopen AS AS-I Interbus Interbus Industrial Industrial Ethernet Ethernet ControlNet ControlNet DeviceLogix DeviceLogix DHCP DHCP DNS DNS XML XML Bluetooth Bluetooth Lonworks Lonworks FIPIO FIPIO Firewire Firewire USB USB RS RS RS RS RS RS IPsec IPsec netdde netdde V.35 V.35 RARP RARP ARP ARP ICMP ICMP EBCDIC EBCDIC ANSI ANSI CORBA CORBA.NET.NET Remoting Remoting SNMP SNMP UNICODE UNICODE

13 The Inter-Enterprise Nightmare The Problem Many different vendors Custom made solutions Proprietary technologies Point-to-point Integration Limited real-time information Maintenance nightmare Multiple dependencies Solution OPC Unified Architecture Device Data MIS APPLICATION PACKAGES Manufacturer Configuration P P L L Suppliers Application X... P Application Y L P L Plants PLC DCS Controller Thomas J. Burke 13

14 Unified Architecture Evolution Asset Management Production Control Inventory Management Purchasing HMI HMI Visualization SCADA The The Automation paradigm The The Enterprise paradigm Production Management Systems Thomas J. Burke 14

15 COM Interfaces An interface is a collection of methods or related functions and procedures that perform some specific service that the COM object will provide. COM does not specify the implementation of interfaces, only their behavior in interacting with clients. Each interface provides one or more functions Function1( ) Function2( ) Function3( ) Interfaces COM object Client Pointers to interfaces Server A client accesses a COM object's services through pointers to its interfaces. Thomas J. Burke 15

16 OPC Unified Architecture Motivation DCOM retires Internet.NET new Communication architecture OPC-UA Better Integration (DA, HDA, AE) Service Oriented More Areas of Application (MES, ERP) Thomas J. Burke 16

17 OPC Unified Architecture OPC-UA (OPC Unified Architecture) extends the highly successful OPC communication protocol, enabling data acquisition and information modeling/communication between the plant floor and the enterprise. Thomas J. Burke 17

18 OPC Unified Architecture Web Services / XML Easy Configuration and Maintenance Increased Visibility Broader Scope Reliability Reliability Reliability Security Security Security Performance Platform Neutrality Legacy Products Plug Right In Thomas J. Burke 18

19 OPC Interface Unification Alarms & Events Historical Data Access Data Access Commands SOA (Service Oriented Architecture) Single set of Services Query, Read, Write, Subscribe Complex Data UA Server The UA Server embodies the functionality of existing OPC Servers using a single set of services Thomas J. Burke 19

20 Specification Layering Vendor Information Model Information Model Specifications DA A&E HDA CMDs IEC, ISA, OAGi, EDDL OPC Information Model OPC UA Base Services All Necessary Services Clients written to just the base can still discover and access all data from the derived layers! Thomas J. Burke 20

21 OPC Unified Architecture Base Architecture Integration of DA, A&E, Commands, Complex Data, and Object Types Designed for Federation abstract data/ information from the plant floor, through information models, and up to enterprise systems Information Modeling development and deployment of standard information models to address industry domains specifics Complex Data OPC Standard & Domain & vendor specific.. Thomas J. Burke 21

22 OPC Unified Architecture Base Security Collaboration, Development & Reference Enterprise Integration OPC UA standard messaging system Robustness / Reliability Designed & Built in. NO Failures Sequence numbers, keep-alives, resyncing, and support for redundancy Commands Companion Standards industry groups define what OPC Unified Architecture transports Thomas J. Burke 22

23 Putting it all together Object Model Data Model Type Descriptions SOA Model Abstract Services DA, HDA, and A&E OPC UA Protocol Independent Platform Independent Comms Model Plant floor and Internet Access Thomas J. Burke 23

24 OPC Provides Industry-Standard interoperability, Productivity & Collaboration ERP, SAP Corporate Enterprise OPC Unified Architecture Manufacturing, Production and Maintenance OPC Unified Architecture HMI MES SCADA Adv. Control OPC OPC PC-Based Control OPC Batch OPC PLC Data PLC Industrial Industrial Networks Data Networks??...?? DCS Acquisition??...?? Thomas J. BurkeDCS Acquisition 24

25 OPC - Going Forward (Technology) Thomas J. Burke 25

26 OPC Roadmap OPC (First Generation) Connectivity Real-time data, Alarms, Historical Data OPC DA OPC A&E OPC HDA OPC XML OPC OPC (UA Generation) Robustness & Reliability Interoperability Connectivity Compliance & Certification MES & ERP Connectivity Profile support OPC UA Core OPC DA OPC UA - A&E OPC UA - HDA Next Significant Step Diagnostics System Administration Configuration Change Notification Consistency Check between layers Thomas J. Burke 26

27 Vision Transition from Device Connectivity to Data connectivity Thomas J. Burke 27

28 OPC is Dedicated to Interoperability Security Reliability Interoperability Performance Adopted Standard Open Platform Automation to Enterprise Integration Openness, Productivity & Collaboration Thomas J. Burke 28

29 Questions? Thomas J. Burke OPC Foundation President & Executive Director Thomas J. Burke 29

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