International Benchmark»Industrie 4.0«

Transcription

1 Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Image: Fotolia, Sergey Nivens International Benchmark»Industrie 4.0«World-wide business environment for designing and producing smart manufacturing devices (CPPS 1 ) Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn 1 Introduction Fraunhofer IPT 2 The»Industrie 4.0«approach in Germany 3 Introduction Project INBENZHAP INBENZHAP: Information for benchmarking partners 1

2 Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Image: Fotolia, Sergey Nivens International Benchmark»Industrie 4.0«World-wide business environment for designing and producing smart manufacturing devices (CPPS 1 ) Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn 1 Introduction Fraunhofer IPT 2 The»Industrie 4.0«approach in Germany 3 Introduction Project INBENZHAP INBENZHAP: Information for benchmarking partners 2

3 THE FRAUNHOFER-GESELLSCHAFT Fraunhofer

4 Fraunhofer-Gesellschaft, the largest organization for applied research in Europe 67 institutes and research units More than 23,000 staff 2 billion annual research budget totaling. Of this sum, more than 1.7 billion euros is generated through contract research Roughly two thirds of this sum is generated through contract research on behalf of industry and publicly funded research projects Roughly one third is contributed by the German federal and Länder governments in the form of base funding Fraunhofer lines Fraunhofer

5 Joseph von Fraunhofer ( ) Researcher Discovery of the Fraunhofer lines in the solar spectrum Inventor New methods for processing lenses Entrepreneur Director and partner in a glassworks Deutsches Museum Fraunhofer-Gesellschaft Fraunhofer lines Fraunhofer

6 Joseph von Fraunhofer The Fraunhofer- Gesellschaft Discovery of the Fraunhofer lines in the solar spectrum Researcher Research and development on behalf of industry and state New methods for processing lenses Inventor mp3 music format, white LED, highresolution thermal camera Director and partner in a glassworks Entrepreneur Research volume: approx. 2 billion annually Fraunhofer

7 The Executive Board of the Fraunhofer-Gesellschaft Prof. Dr.-Ing. Reimund Neugebauer Prof. Dr.-Ing. Alexander Verl Prof. Dr. Alexander Kurz Prof. (Univ. Stellenbosch) Dr. Alfred Gossner President Executive Vice President Executive Vice President Executive Vice President Corporate Policy and Research Management Technology Marketing and Business Models Human Resources, Legal Affairs and IP Management Finance, Controlling and Information Systems WZL/Fraunhofer IPT Page 7

8 The Fraunhofer-Gesellschaft Locations in Germany 67 institutes and research units more than 23,000 staff Fraunhofer

9 Fraunhofer worldwide Glasgow Gothenburg San José Vancouver London East Lansing Boston Cambridge Plymouth Storrs Maryland Newark Dublin Southampton Brussels Wrocław Paris Vienna Budapest Bolzano Graz Porto Thessaloniki Jerusalem Cairo Dubai Beijing Seoul Sendai Tokyo Bangalore Ampang Singapore Salvador Campinas São Paulo Jakarta Santiago de Chile Subsidiary Center Project Center ICON / Strategic Cooperation Representative / Marketing Office Senior Advisor Stellenbosch Sydney Fraunhofer

10 WZL/Fraunhofer IPT Fraunhofer Institute for Production Technology IPT

11 The Fraunhofer Institute for Production Technology IPT in Aachen Fraunhofer in Aachen Aachen Production Technology Laser Technology Molecular Biology and Applied Ecology WZL/Fraunhofer IPT Page 11

12 Production Technology in Aachen Focus Production Technology Founded in ,000 students, 5,750 graduates 9 faculties, 260 institutes 4,500 researchers, 496 professors 788 million Budget (thereof 315 million external funding) Faculty of Mechanical Engineering 10,980 students, 1980 new immatriculations 863 graduates, 155 professors 1,050 researchers, 61 professors 272 million budget, thereof 77 million external funding via Fraunhofer Institutes and others Fokus Produktionstechnik Laboratory for Machine Tools and Production Engineering Fraunhofer Institute for Production Technology IPT total budget 49 million 1200 employees* *) thereof ca. 50% students WZL/Fraunhofer IPT Page 12

13 RWTH-Campus Melaten, 2011 WZL/Fraunhofer IPT Page 13 Source: Zeitungsverlag Aachen

14 The Fraunhofer Institute for Production Technology IPT Director Prof. Fritz Klocke Board of Directors Prof. Fritz Klocke, Prof. Christian Brecher, Prof. Robert Schmitt, Prof. Günther Schuh Chief Managing Engineer Dr.-Ing. Thomas Bergs MBA Research Areas Process Technology Production Machines Production Quality and Metrology Technology Management The Fraunhofer IPT is certified according to DIN EN ISO 9001:2008 WZL/Fraunhofer IPT Partner Institutes Fraunhofer Center for Manufacturing Innovation CMI, Boston, USA Fraunhofer Project Group for Mechatronic Systems Design, Paderborn, GER Fraunhofer Project Center for Coatings in Manufacturing PCCM, Thessaloniki, Greece Page 14

15 Two Institutes one single Philosophy Comprehensive Solutions for Production Fraunhofer IPT Process Technology Production Machines Production Quality and Metrology Technology Management WZL of RWTH Aachen University Production Technology Gear Technology Machine Tools Assembly Systems Metrology and Quality Management Production Systems Production Management WZL/Fraunhofer IPT Page 15

16 Plattforms for Industrial Applications Business Units at the Fraunhofer IPT Tool and Die Making Turbomachinery Optics Production for Lightweight Components Integrated Mechatronic Technology Development Consulting Life Sciences Engineering Management Methodologies WZL/Fraunhofer IPT Page 16

17 Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Image: Fotolia, Sergey Nivens International Benchmark»Industrie 4.0«World-wide business environment for designing and producing smart manufacturing devices (CPPS 1 ) Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn 1 Introduction Fraunhofer IPT 2 The»Industrie 4.0«approach in Germany 3 Introduction Project INBENZHAP INBENZHAP: Information for benchmarking partners 17

18 Industrie 4.0 the Aachen perspective cyber Single Source of Truth ERP- Systems PLM/Engineering- Systems IT-Globalisation Big Data Assessing and Storage in the cloud Data mining, safety, security High Speed Computing Local data storage Industrie 4.0 Collaborationproductivity - Human/Human - Human/Machine - Machine/Machine Cognitive System physical Cooperation Business Communities Social Communities Adaptation by sensors Intuitivity, reliability IT-Openness Cost-efficiency Robustness Automation Software Hardware WZL/Fraunhofer IPT Seite 18

19 Fundamental paradigm shifts of Industrie 4.0 Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Werkzeugmaschinenlabor, Lehrstuhl Fertigungstechnik, RWTH Aachen Smart products Smart products actively support the production process Source: KAGERMANN, 2013 Dynamic value chains Dispatchments steer their own way through the production facilities Autonomous production devices Autonomous production devices replace pre-planned production systems Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institut, Lehrstuhl Produktentstehung, Universität Paderborn Individual capacity plannings 23 Operator and resource capacities are planned according to anticipated needs rather than statically Production is centered around the human Moving from central control to decentral autonomous alignment Diminishing of classic industry sector boundaries Ad-hoc networking Ad-hoc-networking on the production and company levels Impulsvortrag INBENZHAP, 23. Juni

20 Industrie 4.0 programs are discussed on a broad platform of stakeholders from industry, academia, and society stakeholders Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Werkzeugmaschinenlabor, Lehrstuhl Fertigungstechnik, RWTH Aachen Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institut, Lehrstuhl Produktentstehung, Universität Paderborn Initial study on potentials and strategic recommendations for engaging in a broad, society-encompassing, definition of Industrie 4.0 Platform pooling experts from the traditionally distinct industry associations of machine tool manufacturers, the electronics sector and the ICT sector Theses on predicted developments in Industrie 4.0 on the whole ecosystem of production: Human, Technology, Organization Impulsvortrag INBENZHAP, 23. Juni

21 The Industrie 4.0 vision Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Werkzeugmaschinenlabor, Lehrstuhl Fertigungstechnik, RWTH Aachen Individualization (Lot size 1) at mass production efficiency will be possible. Production will be highly flexible, productive (up to +50%), resource efficient (up to -50%) and urban. Value creation processes will be optimized ad-hoc in real time Organization boundaries will also change ad-hoc Through predicative need-based capacity planning, social aspects such as combining job and family will be facitilated Older professionals profit from intelligent assistance systems while providing their experience Current infrastructure will be migrated step-by-step Competitiveness of production in a high-wage country Source: KAGERMANN AND FORSCHUNGSUNION, 2013 Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institut, Lehrstuhl Produktentstehung, Universität Paderborn Impulsvortrag INBENZHAP, 23. Juni

22 Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Image: Fotolia, Sergey Nivens International Benchmark»Industrie 4.0«World-wide business environment for designing and producing smart manufacturing devices (CPPS 1 ) Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn 1 Introduction Fraunhofer IPT 2 The»Industrie 4.0«approach in Germany 3 Introduction Project INBENZHAP INBENZHAP: Information for benchmarking partners 22

23 INBENZHAP will provide decision makers in production research with information on the current situation, future needs and recommendations Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Where are we now? International Benchmark Partners from Academia, Education, Industry, Government How do we get there? Gap analysis Recommendations for production research Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn Where do we want to be? Scenario technique Deriving future scenarios in Germany and comparision countries INBENZHAP: Information for benchmarking partners 23

24 The benchmark is structured into key driver fields related to Cyber-Physical Production Systems Industrie 4.0 Market drivers Collaboration Infrastructure Integration Engineering- Production-Product Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Security Standards, Migration and Interoperability Sustainability Technology People Organization Business Environment User friendliness Collection & Analysis of Field Data Material & Information flow Benchmarking fields Cyber-Physical Production Systems Training & Qualification Importance of»production«work Culture and»pioneering Spirit«Technological Basis Social Basis Normative Basis Production Basis Focus on success factors for market leadership of offering CPPS Legend Core topics within the benchmark Overview scanning within the benchmark Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn Business Models Corporate Culture & Flexibility Internationality Political Will & Restrictions Access to Capital Access to Supply and Demand Markets INBENZHAP: Information for benchmarking partners 24

25 Industrie 4.0 International Benchmark, Future scenarios and recommendations for production research (INBENZHAP) Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. F. Klocke, Chair for Manufacturing Technology, RWTH Aachen Bild: Fotolia, Sergey Nivens Thank you for your attention Prof. Dr.-Ing. J. Gausemeier, Heinz Nixdorf Institute, Chair for Product Engineering, University of Paderborn Sponsored by: Managed by: INBENZHAP: Information for benchmarking partners 25

26 Smart»Facing the Smart Future«Call for Partners: Consortium Study Industrie 4.0 Products, Services, Production Join the consortium and get access to independent study results, including insights about market and technology trends game-changing business models challenges and opportunities an expert community Starting October 2015! Partners: Internet of Things Industrial Internet Internet of Services KEX AG