Software is key new perspectives for product design and production in aerospace
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1 Software is key new perspectives for product design and production in aerospace Siegfried Russwurm Member of the Managing Board of Siemens AG CEO Industry Sector Media Briefing Farnborough Air Show 2012 July 10, 2012
2 Exploring remote worlds with help of PLM Software: NASA JPL partners with Siemens to get to Mars NX CAD Complete 3D digital product design Design in context of full assembly Parts fit together first time Automate manual tasks Shortens development time Optimizes configuration Avoid costly rework NX CAE & NX CAM Integrated simulation, analysis & manufacturing Concurrent engineering Detect / correct problems in digital model Re-use simulation models Dramatically reduces analysis time Reduce expensive physical prototypes Perform more analysis under tighter delivery schedule Teamcenter Full lifecycle data management Always working with current accurate data Reduced development time Higher confidence in final results Re-use of designs or design features: entire MSL model in managed database Improved efficiency, configuration mgt. and knowledge retention Page 2
3 Through the use of software, product and production planning will run in parallel in the future Product Production Yesterday Today Tomorrow Process Serial and separate lifecycles, software for isolated functions Software speeds lifecycles, but processes still mainly serial Concurrent processes, lifecycles unified Plan Develop Build Support Time Time Further optimization of individual processes yielding diminishing marginal returns Time Page 3
4 Paradigm shift through PLM software: Real and digital worlds of production are converging Design and virtual production 3D process design Real production DM CAD TIA Portal cpdm Factory Ideaand plant design Service Product CAE design PLM Product Lifecycle Management Digital collaboration Sales Logistic CAD TIA Totally Integrated Automation TIP Totally Integrated Power Automation design Production Production C&C MES Page 4
5 A holistic view of the entire production process all along the value chain 2 Production planning 1 Product design 3 Production engineering Production execution Services Use of most efficient technologies Intelligent networking increases productivity and efficiency in the individual process steps Page 5
6 Siemens offers technologies for the entire production process in the aerospace industry PLM solutions IT for manufacturing Products & systems, sol. Process applications Assembly CAD / CAM / CAE PLM to shopfloor Digital manufact. Downtime monitoring Energy mgmt. Factory automation Process control Paint shops Surface- / heat treatment Fuselage shells Panels, wing 19 of the 20 leading aerospace companies work with Siemens IT for shopfloor Special technology Machining Handling jigs & tools Customer services Motion control information Virtual production Laser drilling Riveting Grinding Turn milling Water jet cutting Wing / wing panels, structures Stringers Maintenance Plant modernization and extension Page 6
7 Broetje riveters with Siemens controls lower costs, increase quality and shorten schedules at Boeing Multi-axis riveters for automating process of building fuselage panes assemblies for C-17 airlifter Each riveter with 4 Siemens Sinumerik controllers to manage a total of 77 servo axes Combined efficiencies realized 50% time reduction to develop machine programs On-site training at the Broetje riveters eased transition for Boeing technicians Page 7
8 Latest drilling & fastening technology increases production flexibility and performance at Airbus Robot Assembly Cells with Sinumerik controls, PC panels and HMI software from Siemens High accuracy drilling & fastening system based on standard 6 axes robot controlled by Sinumerik High flexibility and modularity due to expandable number of robots leads to an output of 52 shells/mth Fully offline programmable solution using virtual machine to allow fast, safe and reliable machine set-up Siemens is technology partner for primes, 1st and 2nd tier suppliers Page 9
9 Only Siemens has such a wide-ranging expertise in automation technology and industrial software Aerospace is an attractive Industry: Total aircraft production is expected to grow at 12% p.a. (from 1,000 to >1,500 aircrafts p.a.) 1) To meet rising demand, new forms of production are needed: Convergence of virtual and real production Holistic view of entire production process Siemens technologies cover entire production process for aerospace reducing time to market by up to 50 percent Key to new form of production is vertical IT & software and Siemens is well positioned in this area: 17,000 software engineers at a whole 7,500 of them at Siemens Industry alone 1) Source: Pricewaterhouse Coopers / Global Insight Page 10
10 Thank you!
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