ABB Drives for HVAC ACH to 550 HP with Harmonic Filter

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1 ABB Drives for HVAC ACH to 550 HP with Harmonic Filter ABB is in the business of serving your HVAC Drive needs. When adding a drive to a power system in a commercial facility, ABB is well acquainted with mitigating harmonics. ABB has an arsenal of solutions to fit the specific needs of your particular power system. From the ACH550 and ABB s patented swinging choke technology, to harmonic filters; from multi-pulse, to ABB s ACS800 Ultra- Low harmonic Drive -- ABB has the right solution for your power system. ABB s latest offering for harmonic mitigation is the ABB ACH550 drive with a new integrated harmonic filter option. The ACH550, with the new option, will maintain harmonic current distortion to below 7% at the input terminals of the drive. We have integrated the Harmonic Filter option into our ACH550 Packaged Drive offering using a circuit breaker or disconnect, or along with ABB s ACH550 and Eclipse Bypass, while maintaining a UL Short circuit rating of 100KAIC. Saving Cost Reduce site installation costs with an integrated design Eliminate complexity of adding a harmonic filter to a drive with bypass Extend the drive s warranty when commissioned by an ABB Certified Start Up technician Highlights Voltage and power range Compact & slim design 3-phase, 208 to 240 V, 7.5 to 100Hp UL508A labeled with 100 KAIC SCCR 3-phase, 480 V, 7.5 to 550Hp Current distortion limited to less than 3-phase, 500 to 600 V, 15 to 150Hp 7%, while improving true power factor Unique Harmonic Filter Design virtually Options eliminates the possibility of leading Fieldbus adapters power factor interfering with other Panel mounting kits equipment at light loads 3 Relay extension module (OREL-01) Voltage drop on the ACH550 DC Bus 115/230 V Digital Input Interface card is less than 2% at full load (OHDI-01) Harmonic filter operates only when Fieldbus Adapters needed: it operates in drive mode; LonWorks however, it does not operate in bypass Profibus mode, allowing the motor to start DeviceNet without incident. Ethernet Standard ACH550 options available ControlNet Option is covered by ABB s Certified BACnet IP to MS/TP router Start Up warranty providing a 24/30 DriveWindow Light warranty

2 ACH550 Drives Models where the Harmonic Filter (+E211) may be included: ACH550- PCR / PDR + E211 NEMA 1, 12 & 3R Enclosures 3 Phase, 480 V, 7.5 to 550 HP 3 Phase, 208 to 240 V, 7.5 to 100 HP 3 Phase, 600 Vn 15 to 150 HP (available as engineered solution) Circuit Breaker (PC) Fused disconnect (PD) ACH550- BCR / BDR + E211 NEMA 1, 12 & 3R Enclosures 3 Phase, 480 V, 7.5 to 400 HP 3 Phase, 208 to 240 V, 7.5 to 100 HP 3 Phase, 600 V, 15 to 150 HP (available as engineered solution) E-Clipse Bypass with Input Circuit Breaker (BCR) E-Clipse Bypass with Non-Fused Input Disconnect (BDR) Input power connection Voltage and Power Range 3-phase, 208 to 240 V, +/-10% 3-phase, 480 V, +/-10% 3-phase, 500 to 600V, +/-10% Power Factor Harmonic Content with E211 harmonic Filter Motor connection Acceleration Time Deceleration Time Programmable control connections Two analog inputs Voltage signal Current signal Potentiometer reference value Two analog outputs Auxiliary voltage Six digital inputs Three relay outputs (Form C) Maximum switching voltage Maximum switching current Maximum continuous current Serial communication Four Resident Serial Communication Protocols Product compliance 240V products 480V products 600V products Environmental limits 48 to 63 Hz 0.98 at nominal load Typically 5 to 7% TDD at drive input terminals 0 to 500 Hz 0 (2) to 10 V, 250kΩ, single-ended 0 (4) to 20 ma, Rin = 100 Ω 10 V, 10 ma, 1 to 10 kω 0 (4) to 20 ma, load < 500 Ω 24 V DC, max. 250 ma (short circuit protected) 12 to 24 V DC with internal or external supply, PNP and NPN 250 VAC/30 V DC 8 A at 24 VDC or 250 VAC, or 0.4 at 120 VDC 2 A RMS Johnson Controls N2 Bus Siemens Buildings Technologies FLN (P1) Modbus RTU BACnet (MS/TP) UL, cul UL, cul UL, cul Protection class UL Type 1 or 12 or 3R (NEMA 1 or NEMA 12 or NEMA 3R) Ambient temperature (Operating) 0 to 40 o C (5 to 104 o F) 40 to 50 o C (104 to 122 o F) with derate ACH550-PHPB02U-EN REV A. Effective 1/27/2011 Relative humidity 5 to 95%, no condensation allowed, maximum relative humidity 60% in the presence of corrosive gas For more information please contact: ABB Inc. Low Voltage Drives New Berlin, WI USA Phone: (800) Fax: (262)

3 ABB Drives for HVAC ACH550, 5 to 200 HP, redundant drives Critical facilities need reliable operation of their equipment and systems. Adding a drive should be no different. Whether an operating room or an airport, failure is not an option. Our redundant drive packages offer the best solutions for your most crucial system requirements.

4 Protection for critical HVAC systems Receive all necessary power and control features for critical applications through the redundant HVAC drives, integrated within a NEMA rated enclosure. Eliminate the need for duplicating control wiring to primary and secondary systems; the drive package offers single point control connections. All redundant drive configurations include an integral input disconnect; either circuit breaker or disconnect switch. Saving Cost Rid your system of complex duplicate wiring to individual drives. Through an integrated redundant design, you can reduce site installation costs and minimize costly system downtime. Eliminate the need to incorporate the additional constraints of single-speed (60 Hz) bypass operation into the building sequence of operations. You can even extend the drives warranty when commissioned by an ABB Certified Start Up technician. Disconnecting Means These drives are individually fused, below the main disconnect, for uninterrupted operation. The intelligent redundant control automatically switches from Lead Drive to Redundant Drive upon a Lead Drive fault. Additionally, safely disconnect the package, from the main input power supply, through a single disconnect, which is mechanically interlocked with the enclosure door, lockable in the off position for up to three padlocks. Redundancy, for necessary functions The packages also include electrically interlocked drive output isolation contactors, connected together for a single point motor connection at the output power terminal block. The analog signal converter provides a single speed reference signal to both drives (0 to 10 V DC / 4 to 20 ma), as well a customer Terminal Block provides connection for two user Safety/Interlocks and an external start signal. The drive s keypads are accessible even without opening the enclosure door. The cover controls include: - Lead Drive selector switch - AUTO/OFF/MANUAL selector switch for each drive - Drive Run and Fault lights for each drive - External Fault Light And as safety is always a top priority, the redundant packages are rated 100 ka short circuit current up to 480 V AC and are UL 508A labeled. ACH550-PHPF01U-EN REV A EN 05/10/2013 Technical data ACH550 Redundant Drive (+C170) Available Enclosures NEMA1, 12 & 3R Main Input Disconnect Circuit Breaker (PCR) Disconnect Switch (PDR) Input power connection Voltage and power range 3-phase, 208 to 240 V, -10/+15%, 5 to 75 HP 3-phase, 480 V, -10/+15%, 10 to 200 HP 48 to 63 Hz Power Factor 0.98 at nominal load Output (motor) connection 0 to 500 Hz Acceleration Time Deceleration Time Programmable control connections Two analog inputs (Single speed reference signal to both drives) Voltage signal 0 (2) to 10 V Current signal 0 (4) to 20 ma Potentiometer reference value 10 V, 10 ma, 1 to 10 kω Two analog outputs 0 (4) to 20 ma, load < 500 Ω Auxiliary voltage 24 V DC, max. 250 ma (short circuit protected) Six digital inputs 12 to 24 V DC with internal or external supply, PNP and NPN Three relay outputs (Form C) Maximum switching voltage 250 V AC/30 V DC Maximum switching current 8 A at 24 V DC or 250 V AC, or 0.4 at 120 V DC Serial communication Embedded Building Automation Protocols BACnet (MS/TP) Johnson Controls N2 Siemens Buildings Technologies FLN Modbus RTU Product compliance 240V, 480V products UL, cul Environmental limits Protection class NEMA 1, 12 or 3R Ambient temperature (Operating) Relative humidity NEMA 1 & to 40 o C (5 to 104 o F) -15 to 50 o C (5 to 122 o F) with derate NEMA 3R -18 to 40 o C (0 to 104 o F) -18 to 50 o C (0 to 122 o F) with derate 5 to 95%, no condensation allowed, maximum relative humidity 60% in the presence of corrosive gas Available Options Service Switch Included for both drives Manual Motor 15 Hp maximum each Protectors Note: 50 ka short circuit current rating up to 480 V AC Remote Transfer Lead transfer between drives 1 & 2 from customer terminal block VFD1/VFD2/ALT selector switch (replaces the standard Lead Drive selector switch the door) MMP Remote Terminal block signal indicates all Indication MMPs are closed (ON) MMP Motor Run Lights For more information please contact your local ABB representative or visit: Door mounted lights indicate individual MMPs are closed (ON) Copyright 2013 ABB. All rights reserved Specifications subject to change without notice.

5 ABB Drives for HVAC ACH550, 1 to 550 HP NEMA/UL Type 3R Outdoor Rated Enclosed Products Your facility is designed to withstand the elements. The outdoor applications you run are rated for the rain, cold, heat or shine. Why should your HVAC control equipment be any different? Our outdoor rated enclosures will reliably keep inclement weather at bay.

6 Environmental and weather protection Designed for peace of mind in operation in sunlight, rain, heat, cold and countless other outdoor environments. The facilities and applications you run need to have access to full output capabilities, no matter the weather outside. Derates due to extremes in temperature, solar exposure, or even worse, failures in the field due to poor environmental protection, are things of the past with the NEMA/UL Type 3R outdoor enclosure. An enclosure for your weather Inhibiting oxidation on the enclosure, in wet environments, is executed through a powder coated steel construction with stainless steel cabinet hardware (locks, hinge pins & rivets) for both wall and free standing mounted enclosures. Ease of use, without opening the Technical data ACH550 NEMA/UL Type 3R enclosure Input power connection Available products / Voltage and power range Main input disconnect enclosure doors for standard operations is accomplished in a couple different ways. A protective external cover allows access to both drive and bypass keypads, while in operation. On smaller wall mount units (below 75 HP, 480V), filter less air intake eliminates the need to change filters. Direct sunlight, full output In applications directly exposed to sunlight, dual wall solar shielding offers radiant protection and convection cooling. Extreme swings in temperature - hot and cold - are mitigated by maintaining the interior cabinet environment through thermostatically controlled cooling fans and silicone element space heaters, with a dedicated control power supply. This allows for full output current at 40 o C / 104 o F ambient and low temperature climate operation at -18 o C / 0 o F. ACH550-PCR / PDR (Base drive) -3-phase, 208 to 240 V, -10/+15%, 1 to 100 HP -3-phase, 480 V, -10/+15%, 1 to 550 HP -3-phase, 600 V, -10/+15%, 2 to 150 HP ACH550-BCR / BDR (E-Clipse Bypass) -3-phase, 208 to 240 V, -10/+15%, 1 to 100 HP -3-phase, 480 V, -10/+15%, 1 to 400 HP -3-phase, 600 V, -10/+15%, 2 to 150 HP ACH550-2PCR / 2PFR / 8PCR / 8PFR (Multi-pulse with base drive) -3-phase, 480 V, -10/+15%, 20 to 550 HP ACH550-2BCR / 2BFR / 8BCR / 8BFR (Multi-pulse with E-Clipse Bypass) -3-phase, 208 to 240 V, -10/+15%, 15 to 150 HP -3-phase, 480 V, -10/+15%, 20 to 550 HP Circuit Breaker (xcr) Disconnect Switch (xdr) Fused Disconnect (xfr) 48 to 63 Hz 0.98 at nominal load Power Factor Output (motor) connection 0 to 500 Hz Acceleration time Deceleration time Programmable control connections Two analog inputs Voltage signal 0 (2) to 10 V Current signal 0 (4) to 20 ma Potentiometer reference value 10 V, 10 ma, 1 to 10 kω Two analog outputs 0 (4) to 20 ma, load < 500 Ω Auxiliary voltage 24 V DC, max. 250 ma (short circuit protected) Six digital inputs 12 to 24 V DC with internal or external supply, PNP and NPN Three relay outputs (Form C) Maximum switching voltage 250 V AC/30 V DC Maximum switching current 8 A at 24 V DC or 250 V AC, or 0.4 at 120 V DC Serial communication Embedded Building Automation Protocols Product compliance 240V, 480V, 600V products UL, cul BACnet (MS/TP) Johnson Controls N2 Siemens Buildings Technologies FLN Modbus RTU Saving system costs Reduce site installation costs and minimize costly system downtime, through an integrated, outdoor-rated design. You can even extend the drive s warranty when commissioned by an ABB Certified Start- Up technician. Applications This package has as many pertinent applications as there are outdoor HVAC needs. However, typical applications include everything from rooftop AHUs, outdoor retrofits, cooling towers, exterior exhaust fans, to outdoor pump skids. And as safety is always a top priority, the packages are UL 508A labeled. Environmental limits Ambient temperature (Operating) Relative humidity Available Options Standard Bypass Service Switch Line Reactor For more information please contact your local ABB representative or visit: Copyright 2013 ABB. All rights reserved Specifications subject to change without notice. ACH550-PHPF02U-EN REV A EN 05/10/ to 40 o C (0 to 104 o F) 18 to 50 o C (0 to 122 o F) with derate 5 to 95%, no condensation allowed, maximum relative humidity 60% in the presence of corrosive gas All ACH550 options E-Clipse Bypass Bypass service switch (+F267) Additional AC Line Reactor (+E213)

7 ABB Drives for HVAC ACH550, 15 to 550 HP with multi-pulse Clean power, for your system and the grid. Harmonic distortion can wreak havoc on sensitive equipment. When there are critical applications at stake, mitigation methods are vital. From swinging chokes to filters, and multi-pulse to ultra-low harmonic, selection is key.

8 Mitigation for critical HVAC systems Disruptions due to harmonic distortion, on a commercial facility can severly dampen productivity or even put people at risk in critical scenarios. Mitigation from an integrated, HVAC-designed solution is imperative. Our 12 pulse will typically maintain harmonic current distortion below 10% at the input terminals of the drive; the 18 pulse below 5%. All the while improving true power factor, in both designs. Saving Cost Eliminate complexity of adding external transformers, reactors, filters or traps, and improve overall electrical system efficiency. Through an integrated redundant design, you can reduce site installation costs and minimize costly system downtime. Extend the drive s warranty when commissioned by an ABB Certified Start Up technician. Product Offering ABB s multi-pulse offering for harmonic mitigation is the ABB ACH550 drive in a variety of 18 pulse and 12 pulse configurations with phase shifting transformer and co-ordinated input bridge balance reactors. Each have individually fused multi-pulse input bridges and offer a wide selection of power and control options for the package including E-Clipse Bypass and Soft Start E-Clipse Bypass. Disconnecting Means All multi-pulse configurations safely disconnect the package from the main input power supply through a single disconnect, which is mechanically interlocked with the enclosure door, lockable in the off position for up to three padlocks. Enclosures for your environment These solutions come in numerous NEMA rated enclosures, all with an accesible drive control panel (keypad), even without opening the enclosure door. Our NEMA 3R enclosures include thermostatically controlled vent fans and a space heater. Finally, they are all 100 ka short circuit current rating available up to 480 V AC and UL 508A labeled. ACH550-PHPF03U-EN REV A EN 05/10/2013 Technical data Input power connection Voltage and power range 3-phase, 208 to 240 V, -10/+15%, 15 to 100 HP 3-phase, 480 V, -10/+15%, 20 to 550 HP 3-phase, 500 to 600 V, -10/+15%, 20 to 150 HP 48 to 63 Hz 0.98 at nominal load Power Factor Output (motor) connection 0 to 500 Hz Acceleration Time Deceleration Time Programmable control connections Two analog inputs (Single speed reference signal to both drives) Voltage signal 0 (2) to 10 V, 250kΩ, single-ended Current signal 0 (4) to 20 ma, Rin = 100 Ω Potentiometer reference value 10 V, 10 ma, 1 to 10 kω Two analog outputs 0 (4) to 20 ma, load < 500 Ω Auxiliary voltage 24 V DC, max. 250 ma (short circuit protected) Six digital inputs 12 to 24 V DC with internal or external supply, PNP and NPN Three relay outputs (Form C) Maximum switching voltage 250 V AC/30 V DC Maximum switching current 8 A at 24 V DC or 250 V AC, or 0.4 at 120 V DC Maximum continuous current 2 A RMS Serial communication Embedded Building Automation Protocols BACnet (MS/TP) Johnson Controls N2 Siemens Buildings Technologies FLN Modbus RTU Product compliance 240V, 480V, 600V products UL, cul Environmental limits Protection class NEMA 1, 12 or 3R Ambient temperature (Operating) Relative humidity NEMA 1 & to 40 o C (5 to 104 o F) -15 to 50 o C (5 to 122 o F) with derate NEMA 3R -18 to 40 o C (0 to 104 o F) -18 to 50 o C (0 to 122 o F) with derate 5 to 95%, no condensation allowed, maximum relative humidity 60% in the presence of corrosive gas ACH550-2BCR / 2BFR / 8BCR / 8BFR (E-Clipse Bypass) Available Enclosures NEMA1, 12 & 3R Main Input Circuit Breaker (BCR) Disconnect Fused Disconnect (BFR) Options Standard ACH550 options Soft Start in Bypass Motor 1 / Motor 2 Selection ACH550-2PCR / 2PFR / 8PCR / 8PFR Available Enclosures NEMA1, 12 & 3R Main Input Circuit Breaker (BCR) Disconnect Fused Disconnect (BFR) Options Standard ACH550 options Soft Start in Bypass Motor 1 / Motor 2 Selection For more information please contact your local ABB representative or visit: Copyright 2013 ABB. All rights reserved Specifications subject to change without notice.

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