ABB Low Voltage Drives ACH550-UH and E-Clipse Spare Parts Catalog

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1 ABB Low Voltage Drives ACH550-UH and E-Clipse Spare Parts Catalog

2 Copyright 2012 ABB Inc. All Rights Reserved Specifications subject to change without notice Contact ABB Inc, Low Voltage Drives ABB Inc - Low Voltage Drives W. Glendale Drive New Berlin, WI Tel: (800) Fax: (262) Web: Technical Support Tel: (800) option 1, option 1 Fax: (262) DrivesSupportLine@us.abb.com Spare Parts Ordering Tel: (800) option 1, option2 Fax: (800) abb.mail@us.abb.com Customer Service Tel: (800) Fax: (800) abb.drives.customerservice@us.abb.com General Manuals ACH550 User s Manual (3AUA ) ACH550-UH HVAC Drives (1 550 HP) ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives (1 400 HP) ACH550-PCR/PDR Packaged Drives with Disconnect (1 550 HP) ACH550 Installation, Operation and Maintenance (I,O&M) Manual (3AUA ) ACH550-UH HVAC Drives (1 550 HP) ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives (1 400 HP) ACH550-PCR/PDR Packaged Drives with Disconnect (1 550 HP) ACH550 Commission Guide (LVD-PNTG04U-EN) ACH550 Installation Guide (LVD-PNTG02U-EN) 2 ABB ACH550-UH and E-Clipse Spare Parts Catalog

3 Table of Contents Safety...4 Drive Identification...5 E-Clipse Enclosure Designation Sizes...7 ACH550-UH drive spare parts for frames R1-R2...8 ACH550-UH drive spare parts for frames R3-R ACH550-UH drive spare parts for frames R5-R E-Clipse VCR - Enclosure Designation V1 - V E-Clipse VCR - Enclosure Designation V3 - V E-Clipse VDR - Enclosure Designation V1 - V E-Clipse VDR - Enclosure Designation V3 - V E-Clipse BCR - Enclosure Designation B E-Clipse BCR - Enclosure Designation B E-Clipse BCR - Enclosure Designation B E-Clipse BCR - Enclosure Designation B E-Clipse BDR - Enclosure Designation B E-Clipse BDR - Enclosure Designation B E-Clipse BDR - Enclosure Designation B E-Clipse BDR - Enclosure Designation B ACH550-UH and E-Clipse Spare Parts Catalog 3

4 Safety WARNING! The ACH550 adjustable speed AC drive with E-Clipse Bypass and replacement parts should only be installed by a qualified electrician. WARNING! Even when the motor is stopped, dangerous voltage is present at the Power Circuit terminals U1, V1 W1 and U2, V2, W2 and depending on the Enclosure Designation size UDC+ and UDC-, or BRK+ and BRK-. WARNING! Dangerous voltage is present when input power is connected. After disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit capacitors discharge) before removing the cover. WARNING! Even when the power is removed from the input terminals of the ACH550, there may be dangerous voltages (from external sources) on the terminals of the relay outputs. WARNING! When the control terminals of two or more drive units are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply. WARNING! When the ACH550 with E-Clipse Bypass is connected to the line power, the Motor Terminals T1, T2 and T3 are live even if the motor is not running. Do not make any connections when the ACH550 with E-Clipse Bypass is connected to the line. Disconnect and lock out the power to the drive before servicing the drive. Failure to disconnect the power may cause serious injury or death. Note: For more technical information, contact ABB Drives Technical Support at or your local ABB Sales representative. 4 ABB ACH550-UH and E-Clipse Spare Parts Catalog

5 Drive Identification Drive Labels To determine the proper spare parts, refer to either: Serial Number Nameplate attached on the upper part of the enclosure between the mounting holes. See A in diagram below. Type code label attached on the heatsink-on the right side of the unit cover for Vertical units. Type code label is located on the lower left, inside corner of the cover for box units. See B in diagram below. A A B B ACH550-UH and E-Clipse Spare Parts Catalog 5

6 Drive Identifications The E-Clipse Bypass is available in four different configurations: Vertical Bypass with Circuit Breaker (VCR), Vertical Bypass with Disconnect Switch (VDR), Bypass with Circuit Breaker (BCR), and Bypass with Disconnect Switch (BDR) in a box. Each configuration is available in three different voltage ratings. The ACH550 drive is available in UL Type 1 and UL Type 12 protection classes. The type designation for the drive is UH. UL Type 12 protection class is available as a plus code (+B055) as part of the UH drive type. Use the following chart to interpret the type code found on either label. Type designation: ACH550 - BCR - 316A * ACH550, ABB HVAC Drive Type UH = Base Drive, US Installation Specific BCR = Drive, E-Clipse Bypass, Circuit Breaker BDR = Drive, E-Clipse Bypass, Disconnect VCR = Drive, E-Clipse Bypass, Circuit Breaker VDR = Drive, E-Clipse Bypass, Disconnect Approximate Current Rating Voltage Rating 2 = 208, 230 or 240 Vac 4 = 380, 400, 415, 440, 460, or 480 Vac 6 = 500 or 600 Vac Options +B055 = UL Type 12 enclosure protection +B058 = UL Type 3R enclosure protection Addition of + (plus) codes may indicate custom product. Please contact ABB for further information. 6 ABB ACH550-UH and E-Clipse Spare Parts Catalog

7 E-Clipse Enclosure Designation Sizes Vertical Enclosure Designation Sizes (VCR/VDR) Box Enclosure Desgination Sizes (BCR, BDR) Enclosure Designation V1 V2 V3 V4 Voltage Page # 208/ / /600-04A A3-4 VCR - pg 15-06A A3-4 VDR - pg 19-07A A A-2-06A A-2-08A A-4-024A-2-015A-4-02A7-6 VCR - pg A-4-03A9-6 VDR - pg 19-06A A A-6-017A-6-031A-2-031A-4-022A-6 VCR - pg A-2-038A-4-027A-6 VDR - pg A-2-045A-4-075A-2-059A-4-032A-6 VCR - pg A-4-041A-6 VDR - pg A-4-052A-6-062A-6 Enclosure Designation B1 B2 B3 Voltage Page # 208/ / /600-04A A A7-6 BCR - pg 23-06A A A9-6 BDR - pg 31-07A A A A-2-06A A A-2-08A A-6-024A-2-012A-4-017A-6-015A-4-023A-4-031A-2-031A-4-022A-6 BCR - pg A-2-038A-4-027A-6 BDR - pg A-2-045A-4-032A-6-075A-2-059A-4-041A-6-072A-4-052A-6-078A-4-062A-6-088A-2-097A-4-077A-6 BCR - pg A-2-125A-4-099A-6 BDR - pg A-2-157A-4-125A-6-178A-2-180A-4-144A-6-221A-2-246A-4-248A-2 B4-316A-4 BCR - pg A-4 BDR - pg A-4-486A-4 ACH550-UH and E-Clipse Spare Parts Catalog 7

8 ACH550-UH drive spare parts for frames R1-R2 8 ABB ACH550-UH and E-Clipse Spare Parts Catalog

9 ACH550-UH drive spare parts for frames R1-R2 230Vac 460Vac 600Vac -UH-04A6-2 -UH-06A6-2 -UH-07A5-2 -UH-012A-2 -UH-017A-2 -UH-024A-2 -UH-031A-2 -UH-03A3-4 -UH-04A1-4 -UH-06A9-4 -UH-08A8-4 -UH-012A-4 -UH-015A-4 -UH-023A-4 -UH-02A7-6 -UH-03A9-6 -UH-06A1-6 -UH-09A0-6 -UH-011A-6 -UH-017A-6 Item Part Number Description 1 - Control Panel Control Panel, ACH-CP-B with Connector Covers 3AUA R1 IP21 Cover UL Type 1 3AUA R2 IP21 Cover Covers UL Type 12, +B055 not shown 3AUA R1 IP54 Cover AUA R2 IP54 Cover IP54 Door For Panel Access Skeleton 3AUA R1 Skeleton Assembly AUA R2 Skeleton Assembly Control Board 3AUA Kit, ACH550 Control Board W/ BACNET, SMIO-01C Fans UL Type Fans UL Type 12, +B055 not shown 3AUA Heatsink Fan, ACH550 R AUA R1 Fan Retainer * AUA Heatsink Fan, ACH550 R AUA R2 Fan Retainer * AUA Heatsink Fan, ACH550 R AUA R1 Fan Retainer * AUA Heatsink Fan, ACH550 R AUA R2 Fan Retainer * AUA Internal IP54 cooling fan for ACH * Note: It is recommended to replace the fan retainer when replacing the fan. ACH550-UH and E-Clipse Spare Parts Catalog 9

10 ACH550-UH drive spare parts for frames R3-R4 10 ABB ACH550-UH and E-Clipse Spare Parts Catalog

11 ACH550-UH drive spare parts for frames R3-R4 230Vac 460Vac 600Vac -UH-046A-2 -UH-059A-2 -UH-075A-2 -UH-088A-2 -UH-114A-2 -UH-031A-4 -UH-038A-4 -UH-045A-4 -UH-059A-4 -UH-072A-4 -UH-078A-4 -UH-097A-4 -UH-032A-6 -UH-041A-6 -UH-052A-6 -UH-062A-6 Item Part Number Description 1 - Control Panel Control Panel, ACH-CP-B with Connector Covers 3AUA R3 IP21 Cover UL Type 1 3AUA R4 IP21 Cover Covers UL Type 12, +B055 not shown 3AUA R3 IP54 Cover AUA R4 IP54 Cover IP54 Door For Panel Access Skeleton 3AUA R3 Skeleton Assembly AUA R4 Skeleton Assembly Control Board 3AUA Kit, ACH550 Control Board W/ BACNET, SMIO-01C 5 - Fans UL Type Fans UL Type 12, +B055 not shown 3AUA Heatsink Fan, ACH550 R AUA R3 Fan Retainer * AUA Heatsink Fan, ACH550 R AUA R4 Fan Retainer * AUA R4 Fan Retainer, 097A-4 Only * 1 3AUA Heatsink Fan, ACH550 R AUA R3 Fan Retainer * AUA Heatsink Fan, ACH550 R AUA R4 Fan Retainer * AUA R4 Fan Retainer, 097A-4 Only * 1 3AUA Internal IP54 cooling fan for ACH * Note: It is recommended to replace the fan retainer when replacing the fan. ACH550-UH and E-Clipse Spare Parts Catalog 11

12 ACH550-UH drive spare parts for frames R5-R6 12 ABB ACH550-UH and E-Clipse Spare Parts Catalog

13 ACH550-UH drive spare parts for frames R5-R6 230Vac 460Vac 600Vac Item Part Number Description 1 - Control Panel Control Panel, ACH-CP-B with Connector Covers R5 IP21 Cover 1 UL Type R6 IP21 Cover Covers UL Type 12, +B055 not shown R5 IP54 Cover R6 IP54 Cover IP54 Door For Panel Access Skeleton R5 Skeleton Assembly R6 Skeleton Assembly Control Board 3AUA Kit, ACH550 Control Board W/ BACNET, SMIO-01C 5 - Fans UL Type Fans UL Type 12, +B055 not shown Heatsink Fan, ACH550 R5 1 3AUA Heatsink Fan, ACH550 R Internal Fan, ACH Heatsink Fan, ACH550 R5 1 3AUA Heatsink Fan, ACH550 R Internal Fan, ACH Fan Retainers R5 Fan Housing Assembly 1 3AUA R6 Fan Housing Assembly * Note: It is recommended to replace the fan retainer when replacing the fan. -UH-143A-2 -UH-178A-2 -UH-221A-2 -UH-248A-2 -UH-125A-4 -UH-157A-4 -UH-180A-4 -UH-246A-4 -UH-077A-6 -UH-099A-6 -UH-125A-6 -UH-144A-6

14 E-Clipse VCR - Enclosure Designation V1 - V2 14 ABB ACH550-UH and E-Clipse Spare Parts Catalog

15 E-Clipse VCR - Enclosure Designation V1 -V2 E-Clipse -VCR - Enclosure Designation V1 230Vac 460Vac Item Part Number Description 1 - Handle 3AUA Handle, OHB65J6B 6mm Shaft w/reset Circuit Breaker 3AUA Kit, MCB & Accessories, T2H 15A AUA Kit, MCB & Accessories, T2H 40A Service Switch +F267 3AUA Switch-Service (40A Switch) Contactor, Bypass 3AUA Contactor-Byp (11A/25A Bypass contactor) AUA Contactor-Byp (28A/40A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (9A/21A Drive Contactor) AUA Contactor-Drive (11A/25A Drive Contactor) Drive Fuses 3AUA Fuses-Main (15A, 600V, CLASS CC - Kit of 3) AUA Fuses-Main (30A, 600V, CLASS CC - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel 3AUA ContactorAssy (RCSA-011 Contactor Panel) AUA ContactorAssy (RCSA-021 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (25A CT Kit) AUA Res-Brden/CT Assy (25A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm X 97mm VCR-04A6-2 -VCR-06A6-2 -VCR-07A5-2 -VCR-012A-2 -VCR-017A-2 -VCR-03A3-4 -VCR-04A1-4 -VCR-06A9-4 -VCR-08A8-4 -VCR-012A-4 E-Clipse -VCR - Enclosure Designation V2 230Vac 460Vac 600Vac Item Part Number Description 1 - Handle 3AUA Handle, OHB65J6B 6mm Shaft w/reset Circuit Breaker 3AUA Kit, MCB & Accessories, T2H 40A AUA Kit, MCB T1N 25A, 600V Service Switch +F267 3AUA Switch-Service (40A Switch) Contactor, Bypass 3AUA Contactor-Byp (28A/40A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (11A/25A Drive Contactor) Drive Fuses 3AUA Fuses-Main (30A, 600V, CLASS CC - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel 3AUA ContactorAssy (RCSA-021 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (25A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm x 108mm VCR-024A-2 -VCR-015A-4 -VCR-023A-4 -VCR-02A7-6 -VCR-03A9-6 -VCR-06A1-6 -VCR-09A0-6 -VCR-011A-6 -VCR-017A-6 ACH550-UH and E-Clipse Spare Parts Catalog 15

16 E-Clipse VCR - Enclosure Designation V3 - V4 16 ABB ACH550-UH and E-Clipse Spare Parts Catalog

17 E-Clipse VCR - Enclosure Designation V3 -V4 E-Clipse -VCR - Enclosure Designation V3 230Vac 460Vac 600Vac Item Part Number Description 1 - Handle 3AUA Handle, OHB65J6B 6mm Shaft w/reset Circuit Breaker 3AUA Kit, MCB & Accessories, T2H 60A AUA Kit, MCB & Accessories, T2H 100A 1 1 3AUA Kit, MCB & Accessories, T1N 40A, 600V Service Switch +F267 3AUA Switch-Service (40A Switch) AUA Switch-Service (80A Switch) Contactor, Bypass 3AUA Contactor-Byp (42A/60A Bypass contactor) AUA Contactor-Byp (80A/105A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (34A/50A Drive Contactor) AUA Contactor-Drive (54A/80A Drive Contactor) Drive Fuses 3AUA Fuses-Main (60A, 600V, CLASS T - Kit of 3) AUA Fuses-Main (100A, 600V, CLASS T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel 3AUA ContactorAssy (RCSA-031 Contactor Panel) AUA ContactorAssy (RCSA-041 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (75A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm x 81mm VCR-031A-2 -VCR-046A-2 -VCR-059A-2 -VCR-031A-4 -VCR-038A-4 -VCR-045A-4 -VCR-022A-6 -VCR-027A-6 E-Clipse -VCR - Enclosure Designation V4 230Vac 460Vac 600Vac Item Part Number Description 1 - Handle 3AUA Handle, OHB65J6B 6mm Shaft w/reset Circuit Breaker 3AUA Kit, MCB & Accessories, T2H 100A AUA Switch-Main (80A CB w/ Operating Mechanism) Service Switch +F267 3AUA Switch-Service (80A Switch) AUA Switch-Service (100A Switch) Contactor, Bypass 3AUA Contactor-Byp (80A/105A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (54A/80A Drive Contactor) Drive Fuses 3AUA Fuses-Main (100A, 600V, CLASS T - Kit of 3) Bypass Control Brd 3AUA Control-Bypass (E-Clipse Bypass Control Unit) (RBCU) Contactor Panel 3AUA ContactorAssy (RCSA-041 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (75A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm x 110mm VCR-075A-2 -VCR-059A-4 -VCR-072A-4 -VCR-078A-4 -VCR-032A-6 -VCR-041A-6 -VCR-052A-6 -VCR-062A-6 ACH550-UH and E-Clipse Spare Parts Catalog 17

18 E-Clipse VDR - Enclosure Designation V1 - V2 18 ABB ACH550-UH and E-Clipse Spare Parts Catalog

19 E-Clipse VDR - Enclosure Designation V1 -V2 E-Clipse -VDR - Enclosure Designation V1 230Vac 460Vac Item Part Number Description 1 - Handle OHB65J6 Main Switch - Handle Main Switch 3AUA Switch-Main (40A Disconnect Switch) Service Switch +F267 3AUA Switch-Service (40A Switch) Contactor,Bypass 3AUA Contactor-Byp (11A/25A Bypass contactor) AUA Contactor-Byp (28A/40A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (9A/21A Drive Contactor) AUA Contactor-Drive (11A/25A Drive Contactor) Drive Fuses 3AUA Fuses-Main (15A, 600V, CLASS CC - Kit of 3) AUA Fuses-Main (30A, 600V, CLASS CC - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel 3AUA ContactorAssy (RCSA-011 Contactor Panel) AUA ContactorAssy (RCSA-021 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (25A CT Kit) AUA Res-Brden/CT Assy (25A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm X 184mm VDR-04A6-2 -VDR-06A6-2 -VDR-07A5-2 -VDR-012A-2 -VDR-017A-2 -VDR-03A3-4 -VDR-04A1-4 -VDR-06A9-4 -VDR-08A8-4 -VDR-012A-4 E-Clipse -VDR - Enclosure Designation V2 230Vac 460Vac 600Vac Item Part Number Description 1 - Handle OHB65J6 Main Switch - Handle Main Switch 3AUA Switch-Main (40A Disconnect Switch) Service Switch +F267 3AUA ACX550-SP-Encl+SP420/1 (40A Switch) Contactor, Bypass 3AUA Contactor-Byp (28A/40A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (11A/25A Drive Contactor) Drive Fuses 3AUA Fuses-Main (30A, 600V, CLASS CC - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel 3AUA ContactorAssy (RCSA-021 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (25A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm X 195mm VCR-024A-2 -VDR-015A-4 -VDR-023A-4 -VDR-02A7-6 -VDR-03A9-6 -VDR-06A1-6 -VDR-09A0-6 -VDR-011A-6 -VDR-017A-6 ACH550-UH and E-Clipse Spare Parts Catalog 19

20 E-Clipse VDR - Enclosure Designation V3 - V4 20 ABB ACH550-UH and E-Clipse Spare Parts Catalog

21 E-Clipse VDR - Enclosure Designation V3 -V4 E-Clipse -VDR - Enclosure Designation V3 230Vac 460Vac 600Vac Item Part Number Description 1 - Handle OHB65J6 Main Switch - Handle Main Switch 3AUA Switch-Main (40A Disconnect Switch) AUA Disconnect Switch, 80A,600V, 3P Service Switch +F267 3AUA Switch-Service (40A Switch) AUA Switch-Service (80A Switch) Contactor, Bypass 3AUA Contactor-Byp (42A/60A Bypass contactor) AUA Contactor-Byp (80A/105A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (34A/50A Drive Contactor) AUA Contactor-Drive (54A/80A Drive Contactor) Drive Fuses 3AUA Fuses-Main (60A, 600V, CLASS T - Kit of 3) AUA Fuses-Main (100A, 600V, CLASS T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel 3AUA ContactorAssy (RCSA-031 Contactor Panel) AUA ContactorAssy (RCSA-041 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (75A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm X 168mm AUA Shaft, 6mm X 149mm VDR-031A-2 -VDR-046A-2 -VDR-059A-2 -VDR-031A-4 -VDR-038A-4 -VDR-045A-4 -VDR-022A-6 -VDR-027A-6 E-Clipse -VDR - Enclosure Designation V4 230Vac 460Vac 600Vac Item Part Number Description 1 - Handle OHB65J6 Main Switch - Handle Main Switch 3AUA Switch-Main (125A Disconnect Switch) 1 1 3AUA Disconnect Switch, 80A,600V, 3P AUA Disconnect Switch, 100A,600V, 3P Service Switch +F267 3AUA Switch-Service (80A Switch) AUA Switch-Service (100A Switch) Contactor, Bypass 3AUA Contactor-Byp (80A/105A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (54A/80A Drive Contactor) Drive Fuses 3AUA Fuses-Main (100A, 600V, CLASS T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Panel, 3AUA ContactorAssy (RCSA-041 Contactor Panel) Complete Current Transformer 3AUA Res-Brden/CT Assy (75A CT Kit) Cover 3AUA Plastic Housing, Bypass Cover V Shaft, Handle 3AUA Shaft, 6mm X 175mm AUA Shaft, 6mm x 226mm 1 1 3AUA Shaft, 6mm X 181mm VDR-075A-2 -VDR-059A-4 -VDR-072A-4 -VDR-078A-4 -VDR-032A-6 -VDR-041A-6 -VDR-052A-6 -VDR-062A-6 ACH550-UH and E-Clipse Spare Parts Catalog 21

22 E-Clipse BCR - Enclosure Designation B1 22 ABB ACH550-UH and E-Clipse Spare Parts Catalog

23 E-Clipse BCR - Enclosure Designation B1 E-Clipse -BCR - Enclosure Designation B1 230Vac 460Vac 600Vac Item Part Number Description -BCR-04A6-2 -BCR-06A6-2 -BCR-07A5-2 -BCR-012A-2 -BCR-017A-2 -BCR-024A-2 -BCR-03A3-4 -BCR-04A1-4 -BCR-06A9-4 -BCR-08A8-4 -BCR-012A-4 -BCR-015A-4 -BCR-023A-4 -BCR-02A7-6 -BCR-03A9-6 -BCR-06A1-6 -BCR-09A0-6 -BCR-011A-6 -BCR-017A Handle 3AUA Handle, OHB65J6B 6mm Shaft w/reset Circuit Breaker 3AUA Kit, MCB & Accessories, T2H 15A AUA Kit, MCB & Accessories, T2H 40A AUA Kit, MCB T1N 25A, 600V Service Switch +F267 3AUA Switch-Service (40A Switch) Contactor, Bypass 3AUA Contactor-Byp (11A/25A Bypass contactor) AUA Contactor-Byp (28A/40A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (9A/21A Drive Contactor) AUA Contactor-Drive (11A/25A Drive Contactor) Main Fuses 3AUA Fuses-Main (15A, 600V, CLASS CC - Kit of 3) AUA Fuses-Main (30A, 600V, CLASS CC - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Ass'y 3AUA ContactorAssy (RCSA-011 Contactor Panel) AUA ACX550-SP-Encl+SP640/ Current Transformer 3AUA Res-Brden/CT Assy (25A CT Kit) AUA Res-Brden/CT Assy (25A CT Kit) Enclosure Fan 3AUA Fan for top of control unit AUA Screw, M4.2 x 12, Truss Head, T AUA Bracket, Mounting IP54 Fan Shaft, Handle 3AUA Shaft, 6mm x 120mm Option +B055, Nema 12 Enclosure Option +B058, Nema 3R Enclosure 3AUA Fan for top of bypass skeleton AUA Bracket, Mounting IP54 Fan AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Fan for Cab & Drive skeleton AUA Bracket, Mounting IP54 Fan AUA Screw, M4x12, Thread forming, PH, T20, Z AUA Heater, 50W 120V AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR ACH550-UH and E-Clipse Spare Parts Catalog 23

24 E-Clipse BCR - Enclosure Designation B2 24 ABB ACH550-UH and E-Clipse Spare Parts Catalog

25 E-Clipse BCR - Enclosure Designation B2 E-Clipse -BCR - Enclosure Designation B2 230Vac 460Vac 600Vac Item Part Number Description -BCR-031A-2 -BCR-046A-2 -BCR-059A-2 -BCR-075A-2 -BCR-031A-4 -BCR-038A-4 -BCR-045A-4 -BCR-059A-4 -BCR-072A-4 -BCR-078A-4 -BCR-022A-6 -BCR-027A-6 -BCR-032A-6 -BCR-041A-6 -BCR-052A-6 -BCR-062A Handle 3AUA Handle, OHB65J6B 6mm Shaft w/reset Circuit Breaker 3AUA Kit, MCB & Accessories, T2H 60A AUA Kit, MCB & Accessories, T2H 100A AUA Kit, MCB T1N 40A, 600V 1 1 3AUA Switch-Main (80A CB w/ Operating Mechanism) Service Switch +F267 3AUA Switch-Service (40A Switch) AUA Switch-Service (80A Switch) AUA Switch-Service (100A Switch) Contactor, Bypass 3AUA Contactor-Byp (42A/60A Bypass contactor) AUA Contactor-Byp (80A/105A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (34A/50A Drive Contactor) AUA Contactor-Drive (54A/80A Drive Contactor) Main Fuses 3AUA Fuses-Main (60A, 600V, CLASS T - Kit of 3) AUA Fuses-Main (100A, 600V, CLASS T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Ass'y 3AUA ContactorAssy (RCSA-031 Contactor Panel) AUA ContactorAssy (RCSA-041 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (75A CT Kit) Enclosure Fan 3AUA Fan for top of control unit AUA Screw, M4.2 x 12, Truss Head, T AUA Bracket, Mounting IP54 Fan Shaft, Handle 3AUA Shaft, 6x6mm 130mm Option +B055, Nema 12 Enclosure Option +B058, Nema 3R Enclosure 3AUA Fan for top of bypass skeleton AUA Bracket, Mounting IP54 Fan AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Enclosure Fan AUA Screw, M4x12, Thread forming, PH, T20, Z AUA Heater, 50W 120V AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR ACH550-UH and E-Clipse Spare Parts Catalog 25

26 E-Clipse BCR - Enclosure Designation B3 26 ABB ACH550-UH and E-Clipse Spare Parts Catalog

27 E-Clipse BCR - Enclosure Designation B3 E-Clipse -BCR - Enclosure Designation B3 230Vac 460Vac 600Vac -BCR-088A-2 -BCR-114A-2 -BCR-143A-2 -BCR-178A-2 -BCR-221A-2 -BCR-248A-2 -BCR-097A-4 -BCR-125A-4 -BCR-157A-4 -BCR-180A-4 -BCR-246A-4 -BCR-077A-6 -BCR-099A-6 -BCR-125A-6 -BCR-144A-6 Item Part Number Description 1 - Handle OHB95J10 Handle 95mm UL TYPE 1 3R Circuit Breaker 3AUA Switch-Main (150A CB, Lugs, Op Mech) AUA Switch-Main (250A CB, Lugs, Op Mech) AUA Switch-Main (400A CB, Lugs, Op Mech) Service Switch +F267 3AUA Switch-Service (125A Switch) AUA Switch-Service (225A Molded Case Switch) AUA Switch-Service (400A Molded Case Switch) Contactor, Bypass 3AUA Contactor-Byp (95A/125A Bypass contactor) 1 1 3AUA Contactor-Byp (130A/230A Bypass contactor w/lugs) AUA Contactor-Byp (156A/250A Bypass contactor w/lugs) AUA Contactor-Byp (192A/300A Bypass contactor w/lugs) 1 1 3AUA Contactor-Byp (248A/350A Bypass contactor w/lugs) AUA Contactor-Byp (110A/140A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (95A/125A Drive Contactor) AUA Contactor-Drive (130A/230A Drive Contactor) AUA Contactor-Drive (156A/250A Drive Contactor) Main Fuses 3AUA Fuses-Main (200A 170M1370 Kit of 3) AUA Fuses-Main (315A 170M Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Current Transformer 3AUA Res-Brden/CT Assy (200:5 CT Kit) AUA Res-Brden/CT Assy (300:5 CT Kit) AUA Res-Brden/CT Assy (500:5 CT Kit) Enclosure Fans 3AUA Fan for top of control unit AUA Screw, M4.2 x 12, Truss Head, T Shaft, Handle 3AUA Shaft, B3 T4/T Option +B055, Nema 12 Enclosure Option +B058, Nema 3R Enclosure 3AUA Fan for top of bypass skeleton AUA Bracket, Mounting IP54 Fan AUA Exhaust Fan, NEMA 12 Enclosure AUA Screw, fan to cabinet mounting AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Enclosure Fan AUA Heater, 50W 120V AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR ACH550-UH and E-Clipse Spare Parts Catalog 27

28 E-Clipse BCR - Enclosure Designation B4 28 ABB ACH550-UH and E-Clipse Spare Parts Catalog

29 E-Clipse BCR - Enclosure Designation B4 E-Clipse -BCR - Enclosure Designation B4 460Vac Item Part Number Description 1 - Handle OHB175J10 Handle 175mm UL TYPE 3R, Circuit Breaker 3AUA Switch-Main (600A CB, Lugs, Op Mech) Service Switch +F267 3AUA Switch-Service (600A Molded Case Switch) Contactor, Bypass 3AUA Contactor-Byp (460A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (400A Drive Contactor) Main Fuses 3AUA Fuses-Main (400A 600V Class T - Kit of 3) 1 1 3AUA Fuses-Main (600A,600V,Class T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Current Transformer 3AUA Res-Brden/CT Assy (500:5 CT Kit) Enclosure Fan 3AUA Fan for top of control unit AUA Screw, M4.2 x 12, Truss Head, T Shaft, Handle OXP10X500 Shaft 19.7" 10 X Option +B055, 3AUA Exhaust Fan, NEMA 12 Enclosure Nema 12 Enclosure 3AUA Screw, fan to cabinet mounting AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE Option +B058, 3AUA Heater, 50W 120V Nema 3R Enclosure 3AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR Control Relay Assembly 3AUA Assembly, RRAF BCR-316A-4 -BCR-368A-4 -BCR-414A-4 -BCR-486A-4 ACH550-UH and E-Clipse Spare Parts Catalog 29

30 E-Clipse BDR - Enclosure Designation B1 30 ABB ACH550-UH and E-Clipse Spare Parts Catalog

31 E-Clipse BDR - Enclosure Designation B1 E-Clipse -BDR - Enclosure Designation B1 230Vac 460Vac 600Vac Item Part Number Description -BDR-04A6-2 -BDR-06A6-2 -BDR-07A5-2 -BDR-012A-2 -BDR-017A-2 -BDR-024A-2 -BDR-03A3-4 -BDR-04A1-4 -BDR-06A9-4 -BDR-08A8-4 -BDR-012A-4 -BDR-015A-4 -BDR-023A-4 -BDR-02A7-6 -BDR-03A9-6 -BDR-06A1-6 -BDR-09A0-6 -BDR-011A-6 -BDR-017A Handle OHB65J6 Handle 6X65mm UL TYPE 1, 3R, Main Switch 3AUA Switch-Main (40A Disconnect Switch) Service Switch +F267 3AUA Switch-Service (40A Switch) Contactor, Bypass 3AUA Contactor-Byp (11A/25A Bypass contactor) AUA Contactor-Byp (28A/40A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (9A/21A Drive Contactor) AUA Contactor-Drive (11A/25A Drive Contactor) Main Fuses 3AUA Fuses-Main (15A, 600V, CLASS CC - Kit of 3) AUA Fuses-Main (30A, 600V, CLASS CC - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Ass'y 3AUA ContactorAssy (RCSA-011 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (25A CT Kit) AUA Res-Brden/CT Assy (25A CT Kit) Enclosure Fan 3AUA Fan for top of bypass skeleton (B1 & B2 box) AUA Screw, M4.2 x 12, Truss Head, T AUA Bracket, Mounting IP54 Fan Shaft, Handle 3AUA Shaft, 6mm X 205mm Option +B055, Nema 12 Enclosure Option +B058, Nema 3R Enclosure 3AUA Fan for top of bypass skeleton AUA Bracket, Mounting IP54 Fan AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Fan for Cab & Drive skeleton AUA Bracket, Mounting IP54 Fan AUA Screw, M4x12, Thread forming, PH, T20, Z AUA Heater, 50W 120V AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR ACH550-UH and E-Clipse Spare Parts Catalog 31

32 E-Clipse BDR - Enclosure Designation B2 32 ABB ACH550-UH and E-Clipse Spare Parts Catalog

33 E-Clipse BDR - Enclosure Designation B2 E-Clipse -BDR - Enclosure Designation B2 230Vac 460Vac 600Vac -BDR-031A-2 -BDR-046A-2 -BDR-059A-2 -BDR-075A-2 -BDR-031A-4 -BDR-038A-4 -BDR-045A-4 -BDR-059A-4 -BDR-072A-4 -BDR-078A-4 -BDR-022A-6 -BDR-027A-6 -BDR-032A-6 -BDR-041A-6 -BDR-052A-6 -BDR-062A-6 Item Part Number Description 1 - Handle OHB65J6 Handle 6X65mm UL TYPE 1, 3R, Main Switch 3AUA Switch-Main (40A Disconnect Switch) AUA Switch-Main (125A Disconnect Switch) 1 1 3AUA Switch-Main (80A Disconnect Switch) AUA Switch-Main (100A Disconnect Switch) Service Switch +F267 3AUA Switch-Service (40A Switch) AUA Switch-Service (80A Switch) AUA Switch-Service (100A Switch) Contactor, Bypass 3AUA Contactor-Byp (42A/60A Bypass contactor) AUA Contactor-Byp (80A/105A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (34A/50A Drive Contactor) AUA Contactor-Drive (54A/80A Drive Contactor) Main Fuses 3AUA Fuses-Main (60A, 600V, CLASS T - Kit of 3) AUA Fuses-Main (100A, 600V, CLASS T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Contactor Ass'y 3AUA ContactorAssy (RCSA-031 Contactor Panel) AUA ContactorAssy (RCSA-041 Contactor Panel) Current Transformer 3AUA Res-Brden/CT Assy (75A CT Kit) Enclosure Fan 3AUA Fan for top of bypass skeleton (B1 & B2 box) AUA Screw, M4.2 x 12, Truss Head, T AUA Bracket, Mounting IP54 Fan Shaft, Handle 3AUA Shaft, 6mm X 214mm AUA Shaft, 6mm X 197mm AUA Shaft, 6mm X 193mm AUA Shaft, 6mm x 242mm 1 1 Option +B055, Nema 12 Enclosure Option +B058, Nema 3R Enclosure 3AUA Fan for top of bypass skeleton AUA Bracket, Mounting IP54 Fan AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Enclosure Fan AUA Screw, M4x12, Thread forming, PH, T20, Z AUA Heater, 50W 120V AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR ACH550-UH and E-Clipse Spare Parts Catalog 33

34 E-Clipse BDR - Enclosure Designation B3 34 ABB ACH550-UH and E-Clipse Spare Parts Catalog

35 E-Clipse BDR - Enclosure Designation B3 E-Clipse -BDR - Enclosure Designation B3 230Vac 460Vac 600Vac -BDR-088A-2 -BDR-114A-2 -BDR-143A-2 -BDR-178A-2 -BDR-221A-2 -BDR-248A-2 -BDR-097A-4 -BDR-125A-4 -BDR-157A-4 -BDR-180A-4 -BDR-246A-4 -BDR-077A-6 -BDR-099A-6 -BDR-125A-6 -BDR-144A-6 Item Part Number Description 1 - Handle OHB65J6 Handle 6X65mm UL TYPE 1, 3R, OHB95J10 Handle 95mm UL TYPE 1 3R Main Switch 3AUA Switch-Main (125A Disconnect Switch) AUA Switch-Main (200A Disconnect w/ Lugs) AUA Switch-Main (400A Molded Case Switch w/ Lugs) Service Switch +F267 3AUA Switch-Service (125A Switch) AUA Switch-Service (225A Molded Case Switch) AUA Switch-Service (400A Molded Case Switch) Contactor, Bypass 3AUA Contactor-Byp (95A/125A Bypass contactor) 1 1 3AUA Contactor-Byp (130A/230A Bypass contactor w/lugs) AUA Contactor-Byp (156A/250A Bypass contactor w/lugs) AUA Contactor-Byp (192A/300A Bypass contactor w/lugs) 1 1 3AUA Contactor-Byp (248A/350A Bypass contactor w/lugs) AUA Contactor-Byp (110A/140A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (95A/125A Drive Contactor) AUA Contactor-Drive (130A/230A Drive Contactor) AUA Contactor-Drive (156A/250A Drive Contactor) Main Fuses 3AUA Fuses-Main (200A 170M Kit of 3) AUA Fuses-Main (315A 170M Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Current Transformer 3AUA Res-Brden/CT Assy (200:5 CT Kit) AUA Res-Brden/CT Assy (300:5 CT Kit) AUA ACX550-SP-Encl+SP670/ Enclosure Fan 3AUA Enclosure Fan AUA Screw, fan to cabinet mounting Shaft, Handle 3AUA Shaft, 6mm x 210mm AUA Shaft, B3 T4/T Option +B055, Nema 12 Enclosure Option +B058, Nema 3R Enclosure 3AUA Enclosure Fan AUA Screw, fan to cabinet mounting AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Heater, 50W 120V AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR ACH550-UH and E-Clipse Spare Parts Catalog 35

36 E-Clipse BDR - Enclosure Designation B4 36 ABB ACH550-UH and E-Clipse Spare Parts Catalog

37 E-Clipse BDR - Enclosure Designation B4 E-Clipse -BDR - Enclosure Designation B4 460Vac Item Part Number Description 1 - Handle OHB175J10 Handle 175mm UL TYPE 1, 3R, Main Switch 3AUA Switch-Main (600A Molded Case Switch w/ Lugs) Service Switch +F267 3AUA Switch-Service (600A Molded Case Switch) Contactor, Bypass 3AUA Contactor-Byp (460A Bypass contactor) Contactor, Drive 3AUA Contactor-Drive (400A Drive Contactor) Main Fuses 3AUA Fuses-Main (400A 600V Class T - Kit of 3) 1 1 3AUA Fuses-Main (600A,600V,Class T - Kit of 3) Bypass Control (RBCU) 3AUA Control-Bypass (E-Clipse Bypass Control Unit) Current Transformer 3AUA Res-Brden/CT Assy (500:5 CT Kit) Enclosure Fan 3AUA Enclosure Fan AUA Screw, fan to cabinet mounting Shaft, Handle OPX10X225 Shaft 10mm X 225mm Option +B055, 3AUA Exhaust Fan, NEMA 12 Enclosure Nema 12 Enclosure 3AUA Screw, fan to cabinet mounting AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE Option +B058, 3AUA Heater, 50W 120V Nema 3R Enclosure 3AUA Gasket, ACX550 panel holder AUA Assembly, Bezel TYPE AUA Assembly, RHTR Control Relay Assembly 3AUA Assembly, RRAF BDR-316A-4 -BDR-368A-4 -BDR-414A-4 -BDR-486A-4 ACH550-UH and E-Clipse Spare Parts Catalog 37

38 Contact us ABB Inc. Low Voltage Drives W. Glendale Drive New Berlin, WI USA Phone: (800) Fax: (262) Web: ACH550-PNSP01U-EN REVA Effective 09/15/2012. Subject to change without notice.

ACH550 BCR/BDR/VCR/VDR E-Clipse Bypass Drives. User s Manual. ACH550 E-Clipse Bypass User s Manual 2-1

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