Wheel & Sub-Assembly

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1 Chapter 11 Skateboard Wheel & Sub-Assembly A. Sketch Rectangle. Step 1. Click File Menu > New, click Part Metric and OK. Step 2. Click Front Plane in the Feature Manager and click Sketch toolbar, Fig. 1. from the Content Step 3. Click Corner Rectangle Sketch toolbar. (S) on the Fig. 1 Step 4. Draw a rectangle starting at the Origin, Fig. 2. Step 5. Click Smart Dimension (S) on the Sketch toolbar. Step 6. Dimension as shown in Fig. 2. Step 7. Click Zoom to Fit B. Save as "WHEEL". Step 1. Click File Menu > Save As. (F) on the View toolbar. Step 2. Key-in WHEEL for the filename and press ENTER. C. 3 Point Arc. Step 1. Click 3 Point Arc (S) in the Arc flyout on the Sketch toolbar. Step 2. Draw arc inside top right corner of rectangle, Fig. 3. To draw arc, click top edge of rectangle close to right corner to set start point. Click right edge of rectangle close to top for second point of arc and drag radius slightly to right as shown in Fig. 3. Origin Point 1 Fig. 3 Fig. 2 Point 3 Point 2 Step 3. Click Smart Dimension toolbar. (S) on the Sketch Step 4. Dimension as shown in Fig. 4. To dimension, first, dimension 7 to the endpoints of the arc and not the corner of rectangle. Then, dimension 14.7 and radius 13 last. Fig. 4 SolidWorks 12 WHEEL & SUB-ASSEMBLY SKATEBOARD Page 11-1 Cudacountry.net Tech Ed cudacountry@hotmail.com 5/2/12

2 D. Trim. Step 1. Click Trim Entities toolbar. on the Sketch Step 2. In the Property Manger select Trim to closest, Fig. 5 click entities to trim, Fig. 6 click Yes to delete relation message results shown in Fig. 7 click OK. E. Mirror Geometry. Step 1. Click left vertical edge of sketch to select it and click Construction Geometry on the Content menu, Fig. 8. Step 2. Drag selection around the sketch to select all entities (lines and arc), Fig. 9. To drag selection, click above and to left of sketch and drag down and to right to drag around all. Left edge Fig. 5 Before Trim Fig. 6 After Trim Fig. 7 Drag selection Step 3. Click Mirror Entities the Sketch toolbar. F. Revolve. Step 1. Click Features on Fig. 8 on the Command Manager toolbar. Axis Fig. 9 Step 2. Click Revolved Boss/Base Features toolbar. on the Step 3. In the Revolve Property Manger: for Axis of Revolution click bottom line in sketch, Fig. 11 click OK. Fig. 10 Fig. 11 SolidWorks 12 WHEEL & SUB-ASSEMBLY SKATEBOARD Page 11-2

3 G. Extrude Cut Hole. Step 1. Click the side flat face of wheel and click Sketch Content menu, Fig. 12. on the Step 2. Click Normal To Step 3. Click Circle on the Standard Views toolbar. (Ctrl-8) (S) on the Sketch toolbar. Side face Step 4. Draw a circle starting at the Origin, Fig. 13. Fig. 12 Step 5. Click Smart Dimension (S) on the Sketch toolbar. Step 6. Dimension diameter 22, Fig. 13. Step 7. Click Features on the Command Manager toolbar. Step 8. Click Extruded Cut on the Features toolbar. Fig. 13 Step 9. Click Isometric on the View toolbar. (Ctrl-7) Step 10. In the Property Manager set: End Condition Through All click OK, Fig. 14 and Fig. 15. Fig. 14 Fig. 15 SolidWorks 12 WHEEL & SUB-ASSEMBLY SKATEBOARD Page 11-3

4 H. Appearance. Step 1. Click the part, click Appearance Callout menu and click WHEEL, Fig. 16. on the Content Step 2. In the Appearances Task pane, expand Plastic, click High Gloss and in the lower pane select white high gloss plastic, Fig. 17. Step 3. In the Appearances Property Manager, under Color: set RGB values to: Fig. 18 R 223 G 243 B 255 click OK Step 4. Save. Use Ctrl-S. in the Property Manager. I. Wheel Assembly. Step 1. Click File Menu > Make Assembly from Part. Step 2. Click Assembly Metric in the New Solid- Works Documents dialog box and OK. Click part Fig. 16 Step 3. Click OK in Begin Assembly Property Manager, Fig. 19. Fig. 17 J. Save as "WHEEL ASSEMBLY". Step 1. Click File Menu > Save As. Step 2. Key-in WHEEL ASSEMBLY for the filename and press ENTER. K. Enable Toolbox Browser. Step 1. If necessary, enable Toolbox Browser. Click Tools Menu > Add-Ins. Fig. 18 Step 2. Check SolidWorks Toolbox Browser to Fig. 19 place a check in the check boxes, then click OK, Fig. 20. Fig. 20 SolidWorks 12 WHEEL & SUB-ASSEMBLY SKATEBOARD Page 11-4

5 L. Toolbox Bearing. Step 1. Click the Design Library tab in the Task Pane (right side of drawing area), Fig. 21. Step 2. Expand the Toolbox Expand ANSI Metric folder Expand Bearings folder Click Ball Bearings folder Step 3. In the lower pane, click Instrument Ball Bearing, Fig. 21 and drag bearing towards hole in wheel. While dragging, position tip your cursor on side of hole, Fig. 22. When bearing snaps into place and pointer (cursor) changes to Concentric mate, release the bearing. Step 4. In Size popup dialog, set Size to and click OK. Fig. 21 Step 5. Rotate view as shown in Fig. 23. Hold down middle mouse button (wheel) and drag to rotate view. Release bearing Step 6. Continue and place another bearing in other side of changes to when cursor wheel. Move tip of cursor to side of hole, Fig. 23. When pointer (cursor) changes to Concentric mate the bearing., release Click Cancel done. Step 7. Save. Use Ctrl-S. when Fig. 22 Fig. 23 SolidWorks 12 WHEEL & SUB-ASSEMBLY SKATEBOARD Page 11-5

6 M. Distance Mates. Step 1. Click Mate on the Assembly toolbar. Step 2. Click flat side face of wheel and side face of bearing, Fig. 24. Step 3. Click Distance in Mate pop-up, Fig. 25. Set distance to 3 and press ENTER. The bearing should slide into wheel, Fig. 26. If positioned in opposite direction, click Flip Dimension in the Mate pop-up, Fig. 25. Click Add/Finish Mate to add Distance mate. Fig. 24 Fig. 26 Step 4. Rotate view as shown in Fig. 27. Hold down middle mouse button (wheel) and drag to rotate view. Step 5. Repeat and add distance mate to bearing. To add mate, click flat side face of wheel and side face of bearing, Fig. 27. Fig. 25 Fig. 27 Fig. 28 Step 6. Click Distance in Mate pop-up, Fig. 25. Set distance to 3 and press ENTER. The bearing should slide into wheel, Fig. 28. If positioned in opposite direction, click Flip Dimension in the Mate pop-up, Fig. 25. Click Add/Finish Mate to add Distance mate. Step 7. Save. Use Ctrl-S. SolidWorks 12 WHEEL & SUB-ASSEMBLY SKATEBOARD Page 11-6

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