SAMSUNG Machine Tools

Transcription

1 SAMSUNG Machine Tools VERTICAL MACHINING CENTER SMEC Co., Ltd. [Samsung Machine Tools] , Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea Tel Fax SMEC NO.1

2 Smart One, Global One Started as Machine Tools Division of Samsung Heavy Industries, Ltd. Horizontal and vertical machining center technology partnership with OKK Japan Turning center and vertical machining center technology partnership with Mori Seiki sided processing center technology partnership with Toshiba Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd SMEC Company Engineering Machine Tools Samsung Designed for high speed and productivity also ultra precision machining Max, Speed 12,000 rpm (Direct Drive:Std.) 12,000 rpm (Belt Drive:Opt.) Spindle Motor(30min/Cont.) 15 / 11 kw Spindle Torque 95.1 / 69.6 N.m High speed, Ultra precision Vertical machining center! - The Largest machining capacity in its class - Applying low-centered box structure and Rigid one piece cast iron bed - Applying the widest linear guide way span and the widest saddle in its class to prevent overhang - Available with direct drive spindle and belt drive spindle for user s preference. Y : 430 mm Z : 510 mm Work Space (Stroke) X : 770 mm Rapid Traverse (X/Y/Z) 36/36/30 m/min Table Size mm Tool Magazine Capacity 30ea 2 SAMSUNG MACHINE TOOLS SMEC 3

3 SAMSUNG Machine Tools Vertical Machining Center Direct Drive Head Assembly Spindle Speed 12,000 rpm Direct drive for high speed - Ultra precision and belt drive for coolant thrugh spindle option. Spindle Motor 15 / 11 kw Z-axis column & headstock Applying wide guide plane and high rigidity column to ensure high precision and smooth finish during heavy cutting. Spindle Torque 95.1 / 69.6 N.m /M s L 30 i x Z-Aan : 3 Sp The spindle is supported by four P4 class high precision angular ball bearings to minimize heat increment. Also belt head takes forced heat emission to minimize thermal expansion to provide high speed and ultra precision machining. Belt Drive Z-Axis : 510 X-axis saddle & table Applying wide guide plane saddle to ensure long-lasting high precision machining. X-Axis : 770 Spindle Speed 12,000 rpm Y-Axis : 430 Spindle Motor 15 / 11 kw Spindle Torque XSp Axis an L/ :2 M / 69.6 N.m TORQUE [N.m] m POWER [kw] Min, Operating zone 60 TORQUE [N.m] 95.5 N.m kW Spindle Power and Torque Diagram 15 11kW N.m onst. Operating zone kW 30Min, Operating zone 60 Const. Operating zone kW POWER [kw] Spindle Oil Cooling System 10 TORQUE Spindle Head Cooling System [N.m] is offered for long, continuous 95.1 N.m 10Min operation. The system circulates cooled oil 70 N.m 30Min around spindle bearing to prevent thermal displacement and 47.8 N.m Cont. guarantee high accuracy cutting SPEED [min ¹ ] SPINDLE SPEED [min ¹ ] 4 SAMSUNG MACHINE TOOLS 0 /M s L 30 i x Y-Aan : 5 Sp Applying low-centered rigid one piece cast iron bed and the widest span in its class to prevent overhang. Std Spindle Line up of Various Modules Wide interior Working Space - Direct Drive Spindle for High Speed and Rigidity - Wide and stable stroke <770x430x510mm> <TABLE : 9x460mm> - Easy wiring and plumbing for Automation kW 10Min 11kW 30Min 7.5kW Cont Y-axis bed & saddle SPINDLE SPEED [min ¹ ] Stable Base and Column Construction - One piece cast iron bed - Wide guide way saddle construction to prevent table overhang SMEC 5

4 SAMSUNG Machine Tools Variety of Functions VERTICAL MACHINING CENTERS Bucket Oil pan Flushing Nozzle Opt. User friendly centralized control panel. Opt. 90 CRT : 10.4" color LCD Pivoting operator panel The operator panel can pivot up to 90 degrees and supports a wide range of alarm messages for both the machine and controller, taking operator convenience to the next level. Coil conveyor 2st (후방 배출) Portable MPG Oil pan Flushing Nozzle Opt. Coolant Tank Chip conveyor The separate mpg on the operator panel allows for convenient manual feed operation Opt. Electric Cabinet Made with Highly Reliable Components - Magnet switch, circuit breaker, Key S/W (Fuji) - Relays (Widemuller, Omron) Centralized utility check With the centralized utility check layout, operators can easily check operation status of lubrication, bearing fluid, air supply. Etc Easy chip disposal and high volume coolant system Unit : inch SMEC Package (FAST DATA SERVER + AICCⅡ) High volume of flushing coolant allows minimal chip buildup, and slanted splash guard design effectively moves chips out to the machine. Tool Magazine Tool Change Time (T-T) : 1.6 sec Twin arm type tool changing system. Applying memory random type high speed tool changing system provides the fastest tool change time in its class. 6 SAMSUNG MACHINE TOOLS Achieving high speed-high precision with AICC Ⅱ FAST DATA SERVER for past program transition between P.C and data server. Applying the largest capacity magazine in its class with short distance moving system provides high speed tool change time. Tool Magazine Capacity(ea) 30ea 1Gb COMPACT FLASH CARD CNC MODEL + Memory/DNC operation Program Editing Std. FOi -MD 31i Look-Ahead block 0 0 Nano interpolation X Acceleration/Deceleration before look-ahead interpolation Linear Linear, Bell Each axis acceleration setting Auto corner deceleration Circle radius velocity Clamp Velocity Clamp of acceleration SMEC 7

5 SAMSUNG Machine Tools VERTICAL MACHINING CENTERS Variety of Functions Cutting Capacity (BT 11/15KW) Unit : inch Machine Dimensions Unit : inch Face mill 4.0 mm High Precision Roundness 70 mm Accessories (Option) μm Face mill 5.0 mm 5.80 Machine Material A 1050P Tool Ø25 4T Spindle Speed 1,500RPM 64 mm End mill 45 mm Surface Roughness <O.D. cutting> 12 μm 10 μm -10 μm -12 μm μm R y Min. machine height : 2,513.5 Table & T-Slot Machine width : 2, Door open : 1, , Max. machine height : 2,704 1,862 Operate Box : C C Center Tool Shank Unit : mm AUTO TOOL LENGTH MEASUREMENT SYSTEM GUN COOLANT THROUGH-SPINDLE COOLANT SYSTEM BT PULL STUD OIL MIST SYSTEM CNC ROTARY TABLE CHIP CONVEYOR 8 SAMSUNG MACHINE TOOLS SMEC 9

6 SAMSUNG Machine Tools VERTICAL MACHINING CENTERS Variety of Functions Machine Specification Travel Table Spindle Feedrate ATC Motors Standard Item X-axis mm 770 Y-axis mm 430 Z-axis mm 510 Distance from table surface to spindle nose mm 130~6 Distance from pallet center to column mm 570 Table surface mm 18H8 p125 3ea Table Size mm Loading capacity kgf 500 Max. Spindle Speed min -1 Direct/12,000 (Blet Drive/12,000) Torque(cont./short) N.m 69.5 / 95.1 Rapid Traverse(X/Y/Z) m/min 36 / 36 / 30 Feedrate(X/Y/Z) mm/min 1~10,000 Tool Shank - BT Tooling changing method - Double arm swing Tool Changing Time(T-T) sec 1.6 Magazine Capacity ea 30 Tool Selection - Memory Random Max. Tool dia.[adjacent empty] mm Ø85 [125] Max. Tool Length / Weight mm/kgf 300 / 7 Pull stud type Type MAS PT-1 Spindle Drive Motor(30min/Cont.) kw 15 / 11 Feed motor(x/y/z) kw 1.8 / 1.8 / 2.5 Power Supply kva 34 Floor Space (L W H) mm 2,615 2,370 2,725 Machine Weight kgf 5,0 CNC System Design and specifications subject to change without notice. TOOL AND TOOL BOX WORK LIGHT MPG COOLANT SYSTEM AND TANK FULL SPLASH GUARD 30 MAGAZINE Fanuc 0i-MD Optional Accessories CHIP CONVEYOR 3AXIS MPG THRU SPINDLE COOLANT AUTO TOOL LENGTH MEASUREMENT ROTARY TABLE 4 th AXIS, 5 th AXIS ( ) : Option NC Specification / FANUC 0i-MD Item Specification F 0i-MD feed axes X,Y,Z,(A,B) Controlled axis Max. feed axes 4(6) AXIS Max. simultaneosly controlled axis 4 Least command increment 0.001mm / " Pulse handle feed X1, X10, X100 Operation functions Feedrate per minute G94 Feedrate per revolution G95 Linear interpolation G01 Circular interpolation G02, G03 Interpolation Dwell G04 functions Cylindrical interpolation G70.1 Reference position return G28 Reference position return check G27 Feed function Rapid traverse rate override F0, 25%, 50%, 100% Feedrate override 0~0% Spindle function Spindle orientation Rigid tapping Tool number command T4-Digt / T2-Digt T2-Digt Tool nose radius compensation G ~ G42 Tool offset pairs 0 Tool functions Tool geometry/wear offset GEOMETRY & WEAR DATA Tool life management Tool path graphic display Automatic tool length measurement Absolute/incremental programming Multiple repetitive cycle G70 ~ G76 Canned cycles G90, G92, G94 Inch/metric conversion G / G21 Program restart Retraction for rigid tapping Max. programmable dimension ± mm/± " Program input M function M3 digit Custom macro Canned cycle for drilling Direct drawing dimension programming Programmable data input G10 Optional block skip Workpiece coordinate system G52 ~ G59 Number of registerable programs 0EA Alarm & Operator histor display ALARM & OPERATION DISPLAY Run hour and parts count display RUNNING TIME & PART NO. DISPLAY Setting and display Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY Self-diagnosis function Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM Display screen 8.4"/10.4" color Data input/output Memory card input/output USB memory input/output Editing operation Part program storage size 512Kbyte(1280m) 1280M Manual guide i Manual Guide I Opt. 10 SAMSUNG MACHINE TOOLS SMEC 11