HEAT TRANSFER SYSTEMS, INC.
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1 HEAT TRANSFER SYSTEMS, INC. DESIGNER & MANUFACTURER FACILITIES SURVEY 8100 Polk St. St. Louis, MO (314) tel (314) fax GENERAL INFORMATION Major Product Heat Transfer Equipment Shell & Tube Heat Exchangers Waste Heat Recovery Units Waste Heat Boilers Heat Recovery Systems Feedwater Heaters Fabricated Plate Products Towers Vessels Reactors Repair and Modification Services Heat Exchanger and Pressure Vessels Max. Dimension & Weight Type of Ownership ASME Certification 14' Diameter, 150' Length, 300,000 pounds (150 Ton) Missouri C Corporation Section I "S" Stamp (#20647) Section VIII, Division 1 "U" Stamp (#20649) National Board of Boiler & Pressure Vessel Engineering "R" Stamp (#R-2988) NB Stamp Complete thermal, mechanical, and drafting services in house.
2 Heat Transfer Systems, Inc. Page 2 MANUFACTURING FACILITIES Plant 75,000 square feet under roof 2.5 acres yard storage Lifting Data All bays serviced by overhead bridge cranes ton total capacity. Custom spreader bars to allow the use of multiple bridge cranes. Heavy duty rail system for movement between bays. Forklifts up to 36,000 lbs. capacity 240 ton hydraulic lift system Welding ASME Code Qualified (Section IX) 500+ qualified welding procedures for the following materials and applications: o carbon steel o low alloy carbon steel o stainless steel (300 series, 400 series, duplex) o high nickel alloys o CuNi alloys o aluminum o corrosion resistant overlay o PWHT o impact testing o automatic & manual tube-to-tubesheet welding Welding Processes SMAW (stick) GTAW (tig) SAW (automatic) GMAW (mig) FCAW (flux core) Machine Shop 1 CNC horizontal machining center - 96 x 48 envelope, high pressure coolant 5 CNC vertical machining centers - up to 144 x 540 envelope, high pressure coolant 2 CNC T lathes with live spindles, 80 swing 1 8' radial arm drill 2 6' radial arm drills 1 4' radial arm drill
3 Heat Transfer Systems, Inc. Page 3 Machine Shop (continued) 1 54" diameter Vertical Boring Mills 2 120" diameter Vertical Boring Mills 2 Machine Lathes - 28" diameter x 120" long 2 Bullard CNC Vertical Boring Mills, max 92 swing, 8 under rail Welding & Assembly Shop 2 automatic tube-to-tubesheet welders 20 welding machines (current range AMPS) 6 automatic submerged arc welders (SAW), four on track mounted manipulators 6 inert gas welder (GTAW) 10 power welding positioners, up to 30,000 lbs capacity 10 power tank turning rolls, up to 90 ton capacity 2 heavy duty 400 AMP plasma cutting machines 2 hydraulic torque wrench systems Bundle Shop 5 air torque tube expanders 1 hydraulic tube expander Additional Equipment List 3 plate shears o 0.50" thk x 10' long o 0.75" thk x 8 long 2 circle burners 4 straight line burners 1 abrasive cut-off saw 1 18" jaw band saw 1 48" band saw 2 electric eye template cutters equipped with oxyacetylene and plasma torches 1 iron worker 90 ton capacity 2 combination cutter & punch 1 CNC cutting machine - 10 x 20 table with Burny3 control 3 Pullmax x91 plate bevellers 1 Komatsu Twister TFP3051 CNC high definition plasma table, 5 x 10 table, 150 amp 1 Vernon 5-axis CNC pipe cutting & contouring machine 1 Alltra CNC high definition plasma table, 12 x 42 table, 260 amp
4 Heat Transfer Systems, Inc. Page 4 Forming 2 hydraulic press brakes (max 1250 ton, 12' capacity) 3 plate rolls o 2.75 thk x 10 (four roll with cone capability) o 0.75" thk x 10' (four roll with cone capability) o 0.25" thk x 8' o Ability to subcontract up to 8 thk 2 flange machines o 1/4" thk capacity o 3/4" thk capacity 1 pipe coiling machine 1 Roundo R5 angle roller (4.5 x 4.5 x 0.5 ) Blasting Sandblast booth 40' x 14' x 14' with overhead monorail and ground rail track Painting Pressure spray booth 40' x 14' x 14' with overhead monorail and ground rail track Testing & Inspection Inspection Agency Hydro-Test Quality Control Manager reports directly to the President OneCIS Insurance Company (Bureau Veritas) 15,000 PSI Capacity Non-Destructive Testing Radiography Dye Penetrant Magnetic Particle Ultrasound Hardness Halide Leak PMI (Niton XL3t) Shipping Facilities Truck: Contract Carriers Railroad: St. Louis Terminal Air Freight: Various, facility 20 minutes from St. Louis International Airport Water: Port of St. Louis (Mississippi River)
5 Heat Transfer Systems, Inc. Page 5 Bank Reference PNC Bank St. Louis, MO Partial Customer List Abonos Colombianos S.A. Anadarko Petroleum Bechtel Corporation Burns & McDonnell Cameron Cargill Chevron ConocoPhillips Denbury Resources CVR Energy Dyno Nobel EDG Evonik Industries ExxonMobil Fluor Corporation Foster Wheeler Georgia Gulf Gulf Coast Engineered Solutions Jacobs Engineering Koch Industries Marathon Oil Monsanto Murphy Oil Nalco Petrex Petrofac Premier Industries Protherm Corporation Sagebrush Pipeline SBM Offshore Shell Offshore Thermal & Process Sales Total Petrochemicals Vogelbusch
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