Communication unit 520CMD01 Connections and settings

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1 RTU520 product line Communication unit 520CMD0 Connections and settings Application, characteristics and technical data have to be taken from the hardware data sheet: 520CMD0 Data sheet KGT 50 2 Operation The Communication Unit 520CMD0 is the CMU boards of the remote terminal unit RTU520 for DIN rail mounting. The 520CMD0 controls process events and communicates with control centers according the running software. For this reason there are three serial interfaces (CP, CP2, CP3) and the Ethernet 0BaseT/00BaseT LAN interface (E). For service purposes there is an USB interface available. Communication interfaces On all interfaces different protocol types can be used. Possible limitations can be found in the document: RTU500 series Interfaces and protocols (KGT 50 53). Ethernet Interface E The Ethernet interface E supports different functions: Webserver-diagnostic with download of configuration files and firmware Protocol IEC , DNP3, The signals are used according to: Ethernet Interfaces The connection to the local I/O-boards is done by the 20 pole male connector (X2, X3). Pin Signal Input/Output TD + Output The unit is available in following 2 versions: R000: without battery buffered realtime clock (RTC) R0002: with battery buffered realtime clock (RTC) 2 TD - Output 3 RD + Input 4 Before the 520CMD0 R0002 is used for the first time, the paper stripe of the battery must be removed. 5 6 RD - Input 7 E 0/00 MB LAN CP RS232C CP2, CP3 RS45 Shield Connected Ethernet Controller UART UART Each network segment can have a maximum cabling distance of 00 metres with Cat-5-cable. Serial line interface Processor bus MPU ARM9 RAM/Flash Memory In case of longer cable length adequate provisions for potential equalization must be ensured to prevent damage on the modules and installations. Serial Interface CP WRB I/O bus Figure : 520CMD0 block diagram USB The serial interface CP is available on the connectors. It can interface RS232C signals. The interface CP are connected to an UART (universal asynchronous receiver/transmitter). On the interfaces different UART based protocol types can be used.

2 Serial Interface RS232C Mode Connections Pin Signal Input/Output DCD Input USB Interface 2 RxD Input Device USB 2.0 interface for service purposes. 3 TxD Output 4 DTR Output 5 GND - 7 RTS Output CTS Input Shield Connected The interface is an USB device port compliant with the USB V2.0 full-speed device specification (2 Mbit/s). On top of USB the Remote Network Driver Interface Specification (RNDIS) protocol is used to provide a virtual Ethernet link to a Windows operating system. After installing and configuring the needed RNDIS driver on the Windows system the connection could be used for web server diagnostics and the download of configuration data and firmware. The RS232C standard defines a maximum cable length of 5 m. Serial Interfaces CP2 and CP3 The serial interfaces CP2 and CP3 are available on the connectors. It can interface RS45 signals. On both interfaces different UART based protocol types can be used. In RS45 mode both sides of the serial bus must be terminated by a kω resistor. The termination on the CMU side is already done onboard. USB Interface Pin Signal Description V BUS Supply 5 V DC 2 D - Data - 3 D + Data + 4 GND Ground Shield Connected with housing The signals are used according to: Serial Interface RS45 Mode For more detailed information how to install and configure the USB RNDIS driver see the document Users Guide to RTU500 series Web Server (KGT 50 02) Pin Signal - 2 TA Data - 3 TB Data If the system earth is connected to a positive supply voltage the USB interface must be galvanic isolated from earth to prevent damage of connected devices. 5 GND Signal Ground 6 - Power Supply and I/O bus connections The power supply (e. g. 520PSD0) is direct connected to the right side of the module via connector X. Shield Connected The RS45 cable length should be less than 50 m. RTU520 I/O modules are directly connected to the left side via connector X2. An additional I/O adapter module (e.g. 520ADD0) can be connected by a 20 pole ribbon cable to the WRB I/O bus via connector X3 (see Fig. 3). In case of longer cable length adequate provisions for potential equalization must be ensured to prevent damage on the modules and installations. To prevent damage on the connected modules de-energize the system before plugging or unplugging the I/O bus connectors. 2 KGT 50 3 V002 - Communication unit 520CMD0

3 To prevent unintended disconnection of the I/O bus connectors end stops (e. g. BAM3 SNK90000R0000) shall be used at both ends of the I/O assembly. Following parameters can be defined for serial interfaces: Parameter name Default Parameter location Interface Type RS232C CMU - serial interfaces Signaling Signaling by LEDs ERR (red) RUN (green) WRB (green) Tx (green) Rx (green) SP (green) L/A (green) ON: RTU in error state Flashing: RTU in warning state For more details see RTU500 series Function Description Communication module in operation Transmission on to the I/O bus Transmit data on serial communication ports CP Receive data on serial communication ports CP Ethernet communication speed: ON: 00 Mbit/s OFF: 0 Mbit/s Link up (ON) / Activity (Flashing) on Ethernet interface E value range: RS232C, RS45 or fix if selection is not supported COM Speed 9600 bits/sec CMU - serial interfaces value range: 50, 75, 00, 0, 50, 200, 300, 600, 200, 500, 2400, 400, 9600, 9200, 3400 bits/sec; bits/sec only on selected interfaces Modem control direct link CMU - serial interfaces (TxD/ RxD only) Modem control: Direct link (TxD/ RxD only) WT link full duplex (no handshake) WT link half duplex (RTS/ CTS handshake) WT link half duplex (RTS/ DCD handshake) Dial up (external modem DCD handshake) Loop switch unit (RP570/7 Host interface only, DSTC 3002) Link with collision avoidance (DCD handshake, DNP 3 only) Transmit delay time disabled CMU - serial interfaces value range: disabled, ms Following parameters can be defined for Ethernet interfaces: Parameter name Default Parameter location Firmware-Version Interface mode Auto-Negotiation CMU - Network Interfaces The actual firmware is available on SD-card. A download of firmware is also possible by using the web based diagnostic tool. In this case the firmware is loaded via Ethernet or USB and stored on SD-card. Exchanging the SD-card is possible. Interface Mode: Auto-Negotiation 00BaseT full duplex 00BaseT half duplex 0BaseT full duplex 0BaseT half duplex Settings The settings of the hardware and for operation of the communication interface is done with the RTUtil500 configuration tool. Node name none CMU - Network Interfaces IP Address none CMU - Network Interfaces Subnet mask CMU - Network Interfaces Default Gateway IP CMU - Network Interfaces Communication unit 520CMD0 - KGT 50 3 V002 3

4 Figure 2: 520CMD0 front plate Figure 3: 520CMD0 label Figure 4: RTU520 DIN rail mounting - step Insert upper edge into DIN rail and push downwards 2 Push lower edge towards DIN rail and snap in the module Figure 5: RTU520 DIN rail mounting - step : Shift one module connector into the other starting from right to left Figure 6: RTU520 DIN rail mounting - step : Mount end stops at the left and right side 4 KGT 50 3 V002 - Communication unit 520CMD0

5 ABB AG Power Systems Division P.O. Box Mannheim, Germany Note: The specifications, data, design or other information contained in this document (the Brochure ) - together: the Information - shall only be for information purposes and shall in no respect be binding. The Brochure does not claim to be exhaustive. Technical data in the Information are only approximate figures. We reserve the right at any time to make technical changes or modify the contents of this document without prior notice. The user shall be solely responsible for the use of any application example or information described within this document. The described examples and solutions are examples only and do not represent any comprehensive or complete solution. The user shall determine at its sole discretion, or as the case may be, customize, program or add value to the ABB products including software by creating solutions for the end customer and to assess whether and to what extent the products are suitable and need to be adjusted or customized. This product is designed to be connected to and to communicate information and data via a network interface. It is the users sole responsibility to provide and continuously ensure a secure connection between the product and users or end customers network or any other network (as the case may be). The user shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB AG is not liable for any damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB AG shall be under no warranty whatsoever whether express or implied and assumes no responsibility for the information contained in this document or for any errors that may appear in this document. ABB AG's liability under or in connection with this Brochure or the files included within the Brochure, irrespective of the legal ground towards any person or entity, to which the Brochure has been made available, in view of any damages including costs or losses shall be excluded. In particular ABB AG shall in no event be liable for any indirect, consequential or special damages, such as but not limited to loss of profit, loss of production, loss of revenue, loss of data, loss of use, loss of earnings, cost of capital or cost connected with an interruption of business or operation, third party claims. The exclusion of liability shall not apply in the case of intention or gross negligence. The present declaration shall be governed by and construed in accordance with the laws of Switzerland under exclusion of its conflict of laws rules and of the Vienna Convention on the International Sale of Goods (CISG). ABB AG reserves all rights in particular copyrights and other intellectual property rights. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in part - is not permitted without the prior written consent of ABB AG. Copyright ABB 204 All rights reserved Communication unit 520CMD0 - KGT 50 3 V002 5

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