Integrated Turnkey Hydraulic System

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1 Hydraulic Systems

2 Integrated Turnkey Hydraulic System Custom Power Unit to Meet Customer Specifications Reduced Noise Levels Increased Tonnage Stock Inventory Parts Used Components & Wires Tagged/Identified Including Terminal Panel Installation and Start-Up at Customer Facility Pump Runs 4 Bonding Presses for Automotive Clutches 3 Custom Manifolds for Speed and Tonnage Controls, One Remotely Mounted 5 Gallon Accumulator & Safety Block to Increase Cycle Rate, Protect System Heavy Duty Reservoir and Isolation Mounts to Maintain Low Noise Level Off-Line Filtration and Cooling Loop Digital Read-Outs of Pressures and Temperature for Customer Monitoring

3 Central Hydraulic System 1200 Gallon Reservoir for Central Hydraulic System 420 HP 315 GPM 3000 PSI Pump/ Motor System Central System Designed To Cycle Pumps On/Off Automatically

4 Mobile Filter Cart with Pump 33 GPM to 200 psi 16 Hoses to Reach System Locations Pump Motor Starter Control Large Dirt Holding Capacity Filter using Off-The-Shelf Filter Elements Electrical Indicator Shows when to Replace Filter Element Bypass Relief for Safety Custom Cart with Wheels & Drip Pan Holds Hoses, Wands & Electrical Disconnect Box

5 L-Shaped Hydraulic Power Unit 50 HP Motor Variable Volume Pressure Compensated Piston Pump L-Shaped Reservoir Air over Oil Heat Exchanger

6 Power Unit with Custom Manifold 100 Gallon Reservoir 50 HP Motor Custom Multi-Station Manifold Pressure and Return Filtration Water over Oil Heat Exchanger with Water Modulating Valve

7 Vacuum Stuffing/Filling Machine Unique Space Saving Design Transforms Stainless Steel Frame into Hydraulic Reservoir Improved, Consistent Finished Products at High Flow Rate Bosch Rexroth Closed Loop Hydrostatic Pump Hydac Air/Oil Heat Exchanger

8 3600 Ton Expander Operates 48 Bore Hydraulic Cylinder to expand and size to +/-.001 Large Steel Rings to be used for Bearing Races 215 GPM, Max Pressure 5000 PSI Fixed & Variable Volume Hydraulic Pumps Black Oxide Coating on Manifold for both Appearance & Reduced Painting Time Incorporates Hydraulic Logic Cartridge Technology & Standard NFPA Directional Valve Technology to Accommodate Large Flow Rates & Close Tolerance Positioning

9 Forging Press Manipulator Control Upgrade/Rebuild of 1960 s Era Forging Manipulator Designed Two Custom Ductile Iron Manifolds for Fewer Leak Points 125 HP Electric Motor with Horsepower Limiting Remote Control Operated Piston Pumps Offline Filter/Cooling Loop Design Onboard Electronic Proportional Valves for Precise Control from Remote Operator Station Repaired/Rebuilt some Components for Significant Cost Savings

10 Hydraulic Power Unit With Low Profile Reservoir Variable Volume Pressure Compensated Piston Pump Single Station D08 Manifold Rear Mount Case Drain Cooler Dual Return Line Filter Low Profile Reservoir

11 Multi HP Controlled Hydraulic System Vertical Mounted Motor/Pump Assemblies Off Line Cooling & Filtration Electronic Pressure & Flow Control on 12 GPM Pumps Mechanical Constant Power Control on 38 GPM Pumps 500 Gallon Reservoir

12 Accumulator Stand Stand With Seven 15 Gallon Bladder Accumulators System Designed for Emergency Municipal Water Treatment Center

13 Proportional Hydraulic System 50 Gallon JIC Reservoir D07 Proportional Valves Sandwich Pilot Operated Checks Pressure Reducing Valves & Gauges Mounted on High Flow D07 Manifold

14 Four-Axis Hydraulic System Variable Volume Pressure Compensated Piston Pump 4 Station Valve Manifold 5 Pressure Switches with Integral Visual Gauges Pressure Filter In-tank Return Line Filter Rear Mount Heat Exchanger

15 Steel Mill Furnace Ladle Control Custom Ductile Iron Manifold Includes Tap Hole: Open/Close & Lock Control Ladle: Lift & Swing Control Roof: Proportional Swing & Lift Control Each Station Includes Manually Operated Isolation Bodies under each Valve for Safety

16 Complex Custom Power Unit 80 Gallon Reservoir 30 HP Electric Motor Multiple Pump System 2 Piston Pumps 2 Gear Pumps Hydraulically Driven Air Over Oil Heat Exchanger Duplex Return Filter

17 Auto Gauging Control for Mill Applications Custom Ductile Iron Manifold Controls Thickness of Material during Mill Production Utilizes Servo Technology to Maintain Precise Material Thickness

18 Dual Drive Power Unit 100 Gallon Reservoir with Drip Stand Dual Pump Motor Assemblies Pressure & Return Line Filtration

19 Transformer Vessel Leak Tester Layback Machine for Testing Welds on Electrical Transformers Proportionally Controlled Hydraulics & Pneumatics HMI Touch Screen for Customer Control & Changing Parameters Incorporates Linear and Pressure Transducers for Feedback to Controller

20 Hydraulic Trainer Operating Specifications of Trainer Operating Pressure PSI Continuous, up to 3000 PSI at Reduced Flow Flow up to 8 GPM Drive Power - 3HP Electrical Supply - 230/460VAC 20/10 Amps Components Include Direct & Pilot Operated Relief Valves Panel Mounted Pressure Gauges and Shut-off Valves Manually & Electrically Operated Directional Control Valves Flow Control Valves, Check Valves & Flow Meters Gear Motor 15 Hose Assemblies for Component Connections Hydraulic Cylinder for Load Simulation Hydraulic Cylinder for Regeneration Simulation

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