ethos CONDENSING BOILERS
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1 IN SPIR D F F I CI NCY CONDNSING BOILRS ethos 70, 90, 1 10 & 130 WALL MO UN T D CO N D N SI N G BO I L R S ethos 350 & 550 FLO O R STAN DI N G CO N D N SI N G BO I L R S
2 ethos CONDNSING BOILRS
3 INTRODUCTION Renowned for developing innovative products, Mikrofill has built its success on quality, reliability and outstanding customer service. Our rapidly expanding range of products include commercial condensing boilers, hot water loading systems and pressurisation equipment. thos Condensing s have been developed specifically to meet the demands of modern commercial buildings. The thos range exceeds the most stringent environmental requirements while optimising efficiency and remaining easy to install. Models have individual outputs from 70 to 550 kw, featuring premix burners, stainless steel heat exchangers and integral cascade control. CONTNTS thos 70, 90, 110 & Technical Data 6 fficiency Data 7 Dimensions 7 Main Components 8-9 thos 350 & Technical Data 12 fficiency Data 13 Dimensions 13 Main Components Installation Schematics Ancillaries 18-19
4 ethos 70, 90, 110 & 130 WALL MOUNTD CONDNSING BOILRS Advancing on its already proven technology, the thos wall mounted boiler range offers individual outputs from kW and multiple outputs up to 780kW. Seasonal efficiency in excess of 96% Class 5 Nox Stainless steel heat exchanger with 5 year warranty 4
5 Designed and manufactured in the UK, the thos wall mounted boiler range offers the following features and benefits. FATURS 10 : 1 turn down ratio Available in kW models Stainless steel heat exchanger Integral boiler shunt pump Onboard cascade control unit BNFITS Seasonal efficiency in excess of 96% Installation options allowing 7 780kW 5 year heat exchanger warranty Nox levels of 33 mg/kw < 48 dba 5
6 ethos 70, 90, 110 & 130 WALL MOUNTD CONDNSING BOILRS TCHNICAL DATA MODL ethos 70 ethos 90 ethos 110 ethos 130 DIMNSIONS H X W X D 905 x 530 x 475mm 905 x 530 x 675mm WIGHT (MPTY) 67kg 91kg 102kg 116kg FLOW / RTURN CONNCTIONS ¾ BSP 1¼ BSP 1¼ BSP 1¼ BSP GAS CONNCTION ¾ BSP ¾ BSP ¾ BSP ¾ BSP FLU CONNCTION 80mm 100mm 100mm 100mm AIR SUPPLY CONNCTION 80mm 100mm 100mm 100mm LCTRICAL SUPPLY 230 VAC 230 VAC 230 VAC 230 VAC POWR CONSUMPTION 370W 370W 370W 420W FRQUNCY 50Hz 50Hz 50Hz 50Hz FUS PROTCTION 6 Amp 6 Amp 6 Amp 6 Amp HATING PRFORMANC NOMINAL HAT OUTPUT AT 80/60 C kw kw kw kw NOMINAL HAT OUTPUT AT 50/30 C kw kw kw kw MAXIMUM GAS CONSUMPTION G m3/hr 9.4 m3/hr 11.5 m3/hr 13.6 m3/hr MAXIMUM GAS CONSUMPTION G m3/hr 3.7 m3/hr 4.5 m3/hr 5.3 m3/hr TCHNICAL DATA FLU GAS DW POINT 52 C 52 C 52 C 52 C FLU TMPRATUR AT 80/60 C (AT AMBINT TMPRATUR OF 20 C) 75 C 75 C 75 C 75 C FLU MATRIAL TMPRATUR CLASS T 120 T 120 T 120 T 120 PRMITTD MAX RSISTANC OF FLU 140* Pa 140* Pa 200* Pa 200* Pa CONDNSATION VALU ph ph ph ph MAX CH FLOW TMPRATUR 90 C 90 C 90 C 90 C CH WATR PRSSUR (MINIMUM / MAXIMUM) bar bar bar bar MINIMUM / MAXIMUM GAS PRSSUR - G20/G mbar mbar mbar mbar MINIMUM / MAXIMUM GAS PRSSUR - G mbar mbar mbar mbar NVIRONMNTAL DATA FLU GAS CO2 CONTNT G20/G % 8.4 % 8.4 % 8.4 % FLU GAS CO2 CONTNT G % 9.5 % 9.5 % 9.5 % NOX LVLS 33.0 mg/kw 33.0 mg/kw 33.0 mg/kw 33.0 mg/kw MAX FFICINCY (NTT NON CONDNSING) 97.7 % 97.2 % 97.2 % 98.2 % MAX FFICINCY (NTT CONDNSING) % 108 % 108 % 108 % SASONAL FFICINCY % % % % * With this resistance value the heat output will remain within the specifications indicated on the dataplate; if the resistance is higher, the heat output will be reduced. 6
7 FFICINCY DATA NOX LVLS 33.0 mg/kw SASONAL FFICINCY % NOMINAL HAT OUTPUT AT 50/30 C kw NOMINAL HAT OUTPUT AT 80/60 C kw NOX LVLS 33.0 mg/kw SASONAL FFICINCY % NOMINAL HAT OUTPUT AT 50/30 C kw NOMINAL HAT OUTPUT AT 80/60 C kw NOX LVLS 33.0 mg/kw SASONAL FFICINCY % NOMINAL HAT OUTPUT AT 50/30 C kw NOMINAL HAT OUTPUT AT 80/60 C kw NOX LVLS 33.0 mg/kw SASONAL FFICINCY % NOMINAL HAT OUTPUT AT 50/30 C kw NOMINAL HAT OUTPUT AT 80/60 C kw ethos 70 ethos 90 ethos 110 ethos 130 A 120mm 140mm 140mm 140mm B 80mm 100mm 100mm 100mm C 125mm 95mm 95mm 95mm D 475mm 475mm 675mm 675mm 65mm 65mm 75mm 75mm F 125mm 125mm 115mm 115mm G 3/ 4 1 1/ 4 1 1/ 4 1 1/ 4 H 3/ 4 3/ 4 3/ 4 3/ 4 DIMNSIONS A Ø B C D F G H G 7
8 ethos 70, 90, 110 & 130 WALL MOUNTD CONDNSING BOILRS THOS THOS 90, 110 AND Bottom Connections
9 MAIN COMPONNTS 1 Air Inlet Connection 2 Air Inlet Tube 3 Air Vent Valve* 4 Combustion Fan 5 Controls Housing 6 Flue Gas Temperature Sensor 7 Flue Outlet Connection 8 Gas Valve and Venturi 9 Grundfos UPML PWM 10 Heat xchanger and Burner Package 11 Ignition Transformer 12 Pressure Relief Valve 13 Sealed Air Inlet Trap BOTTOM CONNCTIONS 14 Flow Connection 15 Condense Syphon 16 Gas Connection 17 Condense Outlet 18 Return Connection * Only present on thos 90, 110 and 130 Model Heat xchangers. 9
10 ethos 350 & 550 FLOOR STANDING CONDNSING BOILRS Drawing on the success of the thos wall mounted condensing boilers, Mikrofill introduce the thos 350 and 550. DUALTCH SYSTM Introducing the Dualtech System, a breakthrough in commercial boiler design. Dualtech features two independent premix burners to each condensing boiler. This system immediately doubles the load matching capability of each boiler thus enabling an unsurpassed modulation of 20:1. A single boiler incorporating a two thirds standby of a buildings demand clearly decreases capital cost aswell as installation time. 10
11 Designed and manufactured in the UK, the thos floor standing boiler range offers the following features and benefits. FATURS Available in 350 and 550kW models 20 : 1 turn down ratio 2 premix burners per boiler Stainless steel heat exchanger Onboard cascade control unit BNFITS Nox levels of 31 mg/kw Seasonal efficiency in excess of 95% Installation options allowing mW 5 year heat exchanger warranty < 75 dba 11
12 ethos 350 & 550 FLOOR STANDING CONDNSING BOILRS TCHNICAL DATA MODL ethos 350 ethos 550 DIMNSIONS (H X W X D) [1] 1300 x 750 x 1100mm 1300 x 750 x 1500mm WATR CONTNT OF APPLIANC 25 Litre 30 Litre WIGHT (MPTY) 234kg 370kg FLOW / RTURN CONNCTIONS DN50 PN16 Flange DN65 PN16 Flange GAS CONNCTION 1¼ BSP 1½ BSP FLU CONNCTION 150mm 180mm LCTRICAL SUPPLY 230V 230V POWR CONSUMPTION 520W 910W FRQUNCY 50Hz 50Hz FUS PROTCTION 10 Amp 10 Amp HATING PRFORMANC NOMINAL HAT INPUT (NTT) kw kw NOMINAL HAT OUTPUT AT 80/60 C kw kw NOMINAL HAT OUTPUT AT 50/30 C kw kw MAXIMUM GAS CONSUMPTION G m3/hr 56.1 m3/hr MAXIMUM GAS CONSUMPTION G m3/hr 20.9 m3/hr TCHNICAL DATA FLU GAS DW POINT 52 C 52 C FLU TMPRATUR AT 80/60 C (AT AMBINT TMPRATUR OF 20 C) 75 C 75 C FLU MATRIAL TMPRATUR CLASS T 120 T 120 PRMITTD MAX RSISTANC OF FLU SYSTM [2] 200 Pa 250 Pa CONDNSATION VALU ph ph MAX CH FLOW TMPRATUR 90 C 90 C CH WATR PRSSUR (MINIMUM / MAXIMUM) bar bar MINIMUM / MAXIMUM GAS PRSSUR - G20/G mbar mbar MINIMUM / MAXIMUM GAS PRSSUR - G mbar mbar NVIRONMNTAL DATA NOX LVLS 31mg/kW 31mg/kW MAX FFICINCY (NTT NON CONDNSING) 98 % 98 % MAX FFICINCY (NTT CONDNSING) 108 % 108 % SASONAL FFICINCY 95.6 % 95.6 % [1] Depth dimensions are taken from the front to the rear of the casing and do not include the external pipework. Height dimensions are taken from the bottom of the boiler and do not include the height of the supplied adjustable feet. [2] With this resistance value the heat output will remain within the specifications indicated on the dataplate; if the resistance is higher, the heat output will be reduced. 12
13 FFICINCY DATA NOX LVLS 31 mg/kw SASONAL FFICINCY 95.6 % NOMINAL HAT OUTPUT AT 50/30 C kw NOMINAL HAT OUTPUT AT 80/60 C kw NOX LVLS 31 mg/kw SASONAL FFICINCY 95.6 % NOMINAL HAT OUTPUT AT 50/30 C kw ethos 350 ethos 550 A 1 1 B ø32mm ø32mm C 1 1/ 4 1 1/ 2 D 2 2 1/ 2 ø150mm ø180mm F 1100mm 1500mm DIMNSIONS F A D 1300 C D B 175 NOMINAL HAT OUTPUT AT 80/60 C kw
14 ethos 350 & 550 F LO O R S TA N D I N G C O N D N S I N G B O I L R S TOP VIW FRONT VIW RAR VIW
15 MAIN COMPONNTS 1 Burner #01 Control Unit 2 Burner #02 Control Unit 3 Combustion Fan 4 Control Fascia 5 lectrical Connections 6 Gas Valve 7 Heat xchanger and Burner Package 8 Flap Valve 9 Venturi RAR CONNCTIONS 10 Condense Outlet 11 Flow Connection 12 Gas Connection 13 Pressure Relief Valve Outlet 14 Return Connection 15
16 MIKROFILL THOS BOILRS MIKROFILL THOS BOILRS ethos 70, 90, 110 & 130 WALL MOUNTD CONDNSING BOILRS Schematic drawings of an thos wall mounted boiler installation, including a Mikrofill pressurisation package and an xtreme domestic hot water loading cylinder. Heating Circuit THOS THOS AAV T R M MIKROFILL MIKROVNT Condense Waste xpansion Vessel LSV DOC Mains Cold Water Supply Service Valve DOC Heating Circuit THOS THOS THOS THOS AAV T R M MIKROFILL MIKROVNT Condense Waste xpansion Vessel LSV DOC Mains Cold Water Supply Service Valve DOC 16
17 MIKROFILL THOS BOILRS ethos 350 & 550 FLOOR STANDING CONDNSING BOILRS Schematic drawings of an thos floor standing boiler installation, including a Mikrofill pressurisation package and an xtreme domestic hot water loading cylinder. THOS Floor Standing THOS Floor Standing Heating Circuit AAV T R M MIKROFILL MIKROVNT Condense Waste xpansion Vessel LSV DOC Mains Cold Water Supply Service Valve DOC THOS Floor Standing THOS Floor Standing THOS Floor Standing THOS Floor Standing Heating Circuit AAV T R M MIKROFILL THOS BOILRS MIKROFILL MIKROFILL MIKROVNT Condense Waste xpansion Vessel LSV DOC Mains Cold Water Supply Service Valve DOC 17
18 ethos TH MIKROVNT LOW LOSS HADR/ AIR DIRT SPRATOR As water impinges on the spiral wound brushes a low pressure area is created behind each filament of the brush, this forces any dissolved gases to be released. The use of two removable stainless steel brushes ensures that any dissolved gases within the system are removed by the lower brush, whilst gases entrained in the boiler header system are released by the upper brush. These gases then rise to the top of the unit and are expelled by the automatic air vent. The Mikrovent headers are available to suit connected loads of 80, 150, 250, 400, 750, 1000 and 2000kw. All in all the Mikrovent is a worthwhile addition to any new or refurbished commercial heating or chilled water system. MIKROVNT HADR DIMNSIONS BOILR FLOW SYSTM FLOW H H4 H6 H7 BOILR RTURN SYSTM RTURN H2 H1 H3 H5 Mikrovent headers incorporate an air and dirt seperator capable of filtration of sediment from 5 microns and larger Header Type Dia mm H H1 H2 H3 H4 H5 H6 H7 Connection Type A System B Mikrovent BSP Thread 1¼ 1¼ Mikrovent PN16 Flange Mikrovent PN16 Flange Mikrovent PN16 Flange Mikrovent PN16 Flange Mikrovent PN16 Flange Mikrovent PN16 Flange
19 THOS KW FLU APPLICATIONS The thos wall mounted boiler range is approved for use with both open flued and room sealed type flue systems and as such are suitable for most applications. Flue components are readily available, including standard horizontal and vertical kits. By using either concentric or the 2 pipe system different flue lengths can be achieved. Care should be taken when siting the flue outlet as all condensing boilers produce water vapour in the form of pluming which can be a nuisance. There is a maximum over pressure of around 1.4 mbar (140 Pa) for the thos 70, 90 and 2.0 mbar (200 Pa) for the thos 110, 130 in the boiler for the flue gas discharge system. For further details on the flueing capabilities of the thos models please contact the sales team on or download the O & M manual at 19
20 Mikrofill Systems Ltd. West Court, Merse Road, North Moons Moat, Redditch, Worcestershire B98 9HL, UK T +44 (0) F +44 (0) info@mikrofill.com
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