4-20 ma SENSOR / TRANSMITTER MODEL TR-1000

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1 4-20 ma SENSOR / TRANSMITTER MODEL TR-1000 Operations & Maintenance Manual Vehicle Exhaust Detection Applications ATI AirTest Technologies, Inc #9, 1520 Cliveden Avenue Delta, British Columbia Canada, V3M 6J8

2 INSTALLATION: INSTALLATION AND CALIBRATION 4 20 ma SENSOR / TRANSMITTER MODEL TR Locate a flat surface to mount the enclosure so that the sensor can face downward. If the rear power entry is to be used, remove the plug before mounting the enclosure. The second power entry is at the end opposite the sensor. 2. Remove the cover of the enclosure by removing the 4 screws in the corners. Be careful here since the circuit board is connected to the cover. The circuit board is connected to the sensor, so the cover will hang from these wires when removed. Remove the plug from the end power entry if it is to be used. 3. Connect the electrical fittings to the enclosure and bring in the electrical wires. NOTE: BE SURE WIRING IS DONE ACCORDING TO THE LOCAL ELECTRICAL CODE REQUIREMENTS. NOTE: To prevent shorting problems do not leave ground wire to box bare (if one is used) cover with electrical tape. 4. Connect the wires to the removable connector block as shown on the wiring drawing. (See Fig.1) CALIBRATION - SOLID STATE SENSORS: The TR-1000 has been factory calibrated for a range of ppm CO and is ready for use. If however there is a level of background gases, it should be calibrated on site. If the range is to be changed, the TR-1000 must be recalibrated. 1. Connect power and signal return wires to a suitable controller that will provide sensor excitation and signal processing. (See Fig.1) For all the following readings TP1 (RED) is the COMMON POSITIVE jack. 2. Power up the unit, the ready light will come on in 10 seconds. Check TP2 (Black) for correct voltage of 5.0V ±0.1V. If it is satisfactory let the sensor burn-in for 24 hours. If voltage is unsatisfactory the board is faulty and must be serviced. 3. TO SET ZERO Adjust the ZERO potentiometer, RV1, until the ACTIVE LED just goes off. 2

3 4. TO SET ZERO OFFSET Before proceeding, it is critical that the sensor is exposed to clean air. If clean air cannot be assured, a sample of clean air, or Zero gas should be applied to the sensor. Monitor the OUTPUT test point - TP3 (Yellow) - and adjust the ZERO OFFSET potentiometer - RV3 - so the meter reads 0.4 volts (this is equivalent to 4 ma). NOTE: The 4 to 20 ma loop must be complete. 5. TO SET SPAN While still monitoring the OUTPUT test point - TP3 (Yellow), apply a sample of gas consisting of the target gas mixed with air. The concentration of the gas should be the same as the desired full scale of the TR-1000.The flow rate of the gas must be 0.2 liters/minute. Adjust the GAIN trimpot - RV2 so the meter reads 2.0 volts. (This is equivalent to 20 ma) The sensor is now calibrated for zero and span. It is recommended that sensor calibration be carried out on an annual basis. NOTE: THESE SENSORS VARY WITH HUMIDITY, PROTECT THE SENSOR FROM WIND AND AIRFLOWS. 3

4 TO CONTROLLER 10-30VDC INPUT POWER (Shielded wire - 3x18 ga. min.) mA OUTPUT SIG + IF YOU HAVE THE 24VAC POWER OPTION GOTO PAGE 7 FOR CORRECT WIRING DIAGRAM SENSOR WIRING READY LED (GREEN) ACTIVE LED HS1 R2 R1 LD1 V- A V+ D1 D2 R13 R12 Q5 Q4 R14 R15 LD2 RV1 TP3 VR1 C2 G B W R R3 (WIRE COLOURS) R4 Q1 Q2 R5 D3 C5 DP1 R9 U1 R8 C3 R22 R10 C8 R11 C4 C7 RV2 R16 R17 RV3 R18 R19 TP2 R6 C6 R21 R20 R7 TP1 TP4 (BLACK) (RED) (WHITE) Z1 FIG.1. INDICATORS, TEST POINTS & POTENTIOMETERS A. The ready, green LED, indicates that power has been correctly applied. B. The active, yellow LED When ON indicates the sensor output is in the active area. When OFF indicates the sensor output is below zero or overrange. C. Test Points are: TP1 (Red) -COMMON reference point for TP2,TP3 & TP4, voltmeter POSITIVE connection. TP2 (Black) 5V ±0.1v, circuit power. TP3 (Yellow) -OUTPUT VOLTAGE, 0.4 to 2.0 volts (equates to 4-20 ma). TP4 (White) -SIGNAL test point, typically 0.0 to 1.6 volts. D. Potentiometers: RV1 -ZERO potentiometer RV2 -GAIN potentiometer RV3 -ZERO OFFSET potentiometer 4

5 SPECIFICATIONS FOR 4-20 ma SENSOR / TRANSMITTER MODEL TR-1000 WEIGHT: SIZE: POWER: SENSOR: TRANSMITTER OUTPUT 356 grams (12.6 oz.) 175mm 70mm x 60mm (7 L x 2.75 W x 2.4 D) VDC, 24VAC Solid state, metal oxide 4 20 ma AirTest continues to work on product improvement, therefore, specifications are subject to change without notice. WARRANTY ATI AirTest Technologies, Inc ( the company) warrants the Model CT-1000, Carbon Monoxide, Propane and Refrigerant Detector to be free from defects in materials and workmanship under normal use and service for a period of one year. The company s obligation of this warranty shall be limited to the repair or replacement of any part found to be defective. The company shall not be obligated to repair or replace units that are found to be in need of repair because of damage, (other than normal wear and tear), tampering or modification. The detector must be returned to AirTest suitably packaged and with freight prepaid. Liability is limited to the replacement cost of a new unit. In no case shall the company be liable for any consequential or incidental damages however caused. No agent, dealer or employee of the company has the authority to increase or alter the obligations or limitations of this warranty. 5

6 (GREEN) IF ORDERED WITH 24VAC OPTION READY LED R2 R1 LD1 HS1 VR1 C2 SENSOR WIRING TP2 (BLACK) TP1 (RED) G B W R RV1 (AC/DC ADAPTER BOARD) R13 R14 ACTIVE LED LD2 Q5 TP3 4-20Ma output 4-20mA RED SIGNAL to Controller OUTPUT ( wire - 2 x 18 ga ) GREEN 4-20 ma LOOP RETURN RV2Below (Accessible thro hole) GND/REF AC AC RV3Below (Accessible thro hole) TP4 (WHITE) WHITE AC AC 24 VAC INPUT Power BLACK INDICATORS, TEST POINTS & POTENTIOMETERS A. The ready, green LED, indicates that power has been correctly applied. B. The active, yellow LED When ON indicates the sensor output is in the active area. When OFF indicates the sensor output is below zero or overrange. C. Test Points are: TP1 (Red) -COMMON reference point for TP2,TP3 & TP4, voltmeter POSITIVE connection. TP2 (Black) -MINUS 5V ±0.1v, circuit power. TP3 (Yellow) -OUTPUT VOLTAGE, 0.4 to 2.0 volts (equates to 4-20 ma). TP4 (White) -SIGNAL test point, typically 0.0 to 1.6 volts. D. Potentiometers: RV1 -ZERO potentiometer RV2 -GAIN potentiometer RV3 -ZERO OFFSET potentiometer 6

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