ROR Trailer Products Axle & Brake Parts List TM Series Axles including disc and drum brake variants

Transcription

1 ROR Trailer Products Axle & Brake Parts List TM Series Axles including disc and drum brake variants

2 Hub Assembly A A 2A A 19A 19B 17A

3 Hub Assembly Item Description AC B Q Z x x x x x Hub cap screw Hub cap grease Hub cap oil filled Hub cap (grease) for hubodometer A A A A 2 Hub cap (oil) for hubodometer Hub cap (for alloy hub) A O ring (for alloy hub) Gasket grease filled Gasket oil filled Vent Plug oil filled Locknut Lockwasher Bearing adjustment nut Outer bearing S S S S Inner bearing S S S S A Bearing spacer* Oil seal unitized A A A A Oil seal grease (33000 series) Hub 8 bolt S S 11 Hub 8 bolt ISO Hub 10 bolt S 11 Hub 10 bolt ISO S 11 Hub 10 bolt offset ISO S S 11 Hub twin alloy wheels S S 11 Hub 8 bolt Japanese S S 11 Hub 10 bolt ISO, alloy (complete with bearing cups) Brake drum 8 bolt S S S 12 Brake drum 10 bolt S S V AV AV 12 Brake drum 10 bolt (QE axle) V 12 Brake drum 8 bolt Japanese S S 13 Wheel nut RH 7 8 BSF Wheel nut LH 7 8 BSF Wheel nut M22 ISO steel & alloy wheels Wheel nut M22 DIN Wheelcone outer DIN Wheelcone inner BSF Wheelcone inner DIN Wheelbolt 7 8 BSF RH twin Wheelbolt 7 (1) 8 BSF LH twin } Wheelbolt M22 DIN & ISO twin (1) (2) Wheelbolt 7 8 BSF RH single Wheelbolt 7 8 BSF LH single Wheelbolt M22 DIN & ISO single Wheelbolt M22 ISO twin alloy wheels Wheelbolt M22 - for alloy hub & twin alloy wheels Wheelbolt RH Japanese Wheelbolt LH Japanese /18 Dust cover pairs / / / / /1 17/18 Dust cover pairs beams with fabricated / /8 anchor brackets (from June 91) 17A Dust cover C type (from Aug 97) A Filler plate (from Aug 97) A Filler plate (from April 01) Screw dust cover A Screw dust cover (from June 91) B Nut filler plate (from Aug 97) Plug dust cover A Plug inspection (from June 91) Dust cover seal * For axles before Jan part number should be used. For single 7 8 BSF 8 stud part number /30. (1) For twin M22 use (2) Also use for alloy single wheels. 3

4 Brake Assembly A 6 9A 8A

5 Brake Assembly Item Description AC B Q Z x x x x x Brake shoe lined assembly series II R R R R 1 Brake shoe lined assembly series III R R R R R 2 Brake lining, anchor end Brake lining kit 3 Brake lining, cam end } BLKAR BLKBR BLKQR BLKZR BLKZR (including rivets) 4 Rivet Brake shoe unlined series III B B S S S 5 Brake shoe unlined series II S S S 6 Anchor pin series II Anchor pin series III G G G G G 8 Bush A A A A A 8A Bush stainless steel (fab a/bkt)* O ring A Retaining clip series II Release spring PK PK PK PK PK10 11 Retainer spring series III PK PK PK PK PK Pin PK PK PK PK PK20 13 Cam roller Roller retainer clip PK PK PK PK PK50 * From June

6 Camshaft Assembly up to 31st March

7 Camshaft Assembly up to 31st March 2001 Item Description AC B Q Z x x x x x Camshaft RH 1 Camshaft LH } see brake camshaft table page 10/11 2 Cam washer O ring * Bush phosphor bronze stepped cam Washer bevel Circlip Grease nipple Screw Washer Washer spacer Washer Washer rolled spline c/shafts only Circlip rolled spline c/shaft Circlip Spherical bearing assy Anchor bracket assy 16 Camshaft bracket Axle beam apply to MERITOR quoting serial number (see page 26) or axle series & track 18 Air chamber bracket Rubber boot large Cable tie Rubber boot short Spherical bearing nylon O ring Housing spherical bearing Grease nipple Screw Washer spring Washer plain Screw Washer spring Hex nut From June 1991 axle beams with fabricated anchor brackets 33 Spherical bearing head end Grease nipple Grease nipple (from April 97) Boot large Cable tie Camshaft bracket (see item 16) (see item 16) 38 Spherical bearing spline end Boot small External brake return spring PK PK10 41 Anchor bracket pressed 42 Manual slack adjuster 4 hole metric (not shown) * Oversize bushes available: Standard camshaft Stepped camshaft

8 Camshaft Assembly from 1st April 2001 Suitable for use with 420 diameter drum brakes only A 3A A

9 Camshaft Assembly from 1st April 2001 Suitable for use with 420 diameter drum brakes only Item Description Part Number 1 Camshaft LH/RH see table page 10/11 2 Cam head bearing assembly** A23105Q Screw, bearing, cam end** A Screw, bearing, spline end** Washer seal** 1229K4795 4A Boot, cam end** 2260K Tie wrap** Lip seal (part of item 2) 7 Washer** 1229S Snap ring** 1229T Camshaft bracket Spline end bearing assembly** Inner boot, spline end** A Outer boot, spline end** Washer, spacing, thick** Washer, spacing, thin** Retaining washer** Circlip** Air chamber bracket Assister spring PK10 *18 25g Sachet MERITOR grease (not shown)** *18 400g Cartridge MERITOR grease (not shown) Grease nipple dust cap (not shown) 2297L7274 *NB. Item 18 must be used on items 2 & 10. ** All contained in service kit AXL 140 9

10 Brake Camshaft Table Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type X original machined spline, used with forged anchor bracket, superseded by Type Y. Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type Y later rolled spline, used with forged anchor bracket. Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type Z rolled spline, used with pressed steel anchor bracket. Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type A rolled spline, pressed steel anchor bracket with new cam head bearing (from April 2001). 10

11 Brake Camshaft Table Brake Dim n Dim n Type Y Type Z Type A Dia. A B RH-LH RH-LH RH-LH S - 58S S - 71S S - 80S S - 95S Right hand camshaft end view Left hand camshaft end view 11

12 ABS Assembly 6 4/

13 ABS Assembly Item Description AC B Q Z 310 x x x x Exciter ring (Antiskid) Exciter ring (Wabco) Sensor bracket (Antiskid) Sensor bracket (Wabco) Sensor (Antiskid) Sensor (Wabco) Screw, sensor attach Locknut, sensor attach Screw, exciter attach Cable tie Spring bush (Wabco) Grommet Sensor bracket (Wabco) for Kenton type beams

14 TM DX195 Hub, Disc and ABS Assembly A A 12 14

15 TM DX195 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap grease filled Hub cap hubodometer A 4 Gasket, hub cap Lock nut Lock washer Bearing adjustement nut Outer bearing S 9 Inner bearing S 10 Oil seal A 11 TM Hub assembly* Brake disc Brake disc retaining screw Wheel nut, steel / aluminium wheel A Wheel nut, steel / aluminium wheel, capped Wheel bolt, steel wheel Wheel bolt, aluminium wheel / twin steel Pole wheel assembly Sensor bracket (from June 2000) A Sensor block (pre June 2000) Spring clip Sensor Screw, sensor bracket (from June 2000) * Does not contain items 5, 6 & 7 15

16 DX195 Brake Assembly 1 *see below parts list

17 DX195 Brake Assembly Item Description Part Number 1a* Brake assembly DX195 25, 33 & 51 (service exchange), LH SR 1b* Brake assembly DX195 26, 34 & 52 (service exchange), RH SR 2 Brake pad kit MDP Spring pad** 4 Retaining pin** 5 Split pin** 6 M16 x 45 Caliper mounting bolt Hardened washer Plug** 9 Retaining washer** 10 M16 x 45 Caliper flanged mounting bolt replaces items 6 & 7 from July Stabiliser bar 2297J Disc brake adjuster sleeve & thrust plate kit, LH MCK Disc brake adjuster sleeve & thrust plate kit, RH MCK Disc brake adjuster kit, LH MCK Disc brake adjuster kit, RH MCK Pad fitting kit MBA Pad wear indicator kit MBA Guide pin & seal kit MCK Eccentric shaft seal kit MCK Kit joint d etancheite MCK1192 ** Available in kit MBA100 * Brake Assembly Rear View 1a 1b DX195 Caliper Part Number Cross Reference Caliper DX with 90mm lever & pads DX with 90mm lever & pads DX with 80mm lever & pads DX with 80mm lever & pads DX (Aftermarket part numbers) replaces DX DX (Aftermarket part numbers) replaces DX Part Number SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) 17

18 DX195 Actuation and Air Chambers 45/ *IMPORTANT see note 6 45/48 37/ / * Part No.6. MUST BE USED on air chambers with a caged, air off, push rod length of 45/48mm, measured from the mounting face of the chamber to the centre of the clevis pin hole. Later models of brake chamber with 37/40mm pushrod length have a formed front housing and MUST NOT be fitted with the spacer plate 18

19 DX195 Actuation and Air Chambers Item Description Part Number 1 Clamp bolt M8 x 60 MS208060Z1 2 Lever 80mm MCK Lever 90mm MCK Nut M8 MNL208Z1 4 Clevis pin R-Clip Part Number 45/48mm Part Number 37/40mm 6* Spacer plate None 7 T 24/ ** 7 T 22/ T 20/ T 18/ T T T T * Part No.6. Must be used on air chambers with a caged, air off, push rod length of 45/48mm. It must never be used on chambers with a caged push rod length of 37/40mm. ** In tandem applications the following chambers are used: (RH) (LH) 19

20 TM ELSA 195 Hub, Disc and ABS Assembly

21 TM ELSA 195 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap grease filled Hub cap hubodometer A 4 Gasket, hub cap Lock nut Lock washer Bearing adjustement nut Outer bearing S 9 Inner bearing S 10 Oil seal A 11 TM Hub assembly* Brake disc A Brake disc integrated pole wheel (not shown) MBR Brake disc retaining screw Wheel nut Wheel bolt Pole wheel assembly Sensor block Spring clip Sensor Screw, sensor bracket * Does not contain items 5, 6 & 7 21

22 ELSA 195 Brake Assembly b 6c 2c 6d 4c 6j 4b 6i 6b 6a 2a 6f 1 6g 6f 4a 6h 3a 3b 8 5a 3c 5b 22

23 ELSA 195 Brake Assembly Item Description Part Number 1 Service caliper, RH LRG702 1 Service caliper, LH LRG703 2a-2c Carrier kit MCK1252 3a-3c Brake pad kit MDP5093 4a-4c Seal kit* MCK1253 5a-5b Pad retainer kit MCK1174 6a-6j Guide pin kit* MCK Piston head seal kit* MCK Pad wear warning indicator kit (not shown) MBAKIT Actuator seal PK10 11 Adjuster stem dust cover PK10 12 M18 x 50 Caliper flanged mounting bolt (not shown) *includes grease (not shown) 23

24 ELSA 195 Air Chamber Assembly Z 24

25 ELSA 195 Air Chamber Assembly Air chamber Port orientation (angle Z ) Type T T T T T T T T14/ T14/ T16/ T16/ T18/ T20/ T22/ T24/ T24/ T27/ T30/

26 Identifying your Axle Type Anti-Lock Type (Table D) Steer Axle Self (S)/Command (C) Axle series loading (Table A) Brake size and type denoted by letters (Table B) TM Wheel fixing to suit single (S) or twin wheels (T) Number of wheel bolts either 8 or 10 Type of wheel bolts (Table C) Table A TM Loading Standard and Low Loader Table B TM Brake Coding Chart Nominal Maximum Axle Highway Axle Offset Series Rating kg mm 20,000 9, ,500 10, ,000 11, The axle ratings shown are for normal highway applications and any special application for installation must be approved by MERITOR Design Engineering. Track Spring Centres NB: Offset = 2 Axle Letter Code AC B Q ZA Z AA Brake 310mm x 190mm 350mm x 200mm 420mm x 180mm 420mm x 200mm 420mm x 220mm 380mm x 180mm Stopmaster Table C TM Wheel Fixing Coding Chart Table D Type of Anti-lock Sensing Axle Letter Code S M J MX MXA B 7 8 BSF (SMMT) M22mm x 1.5mm metric (DIN) Trilex type Wheel Mounting ISO 4107 type with M22mm x 1.5mm wheel bolts ISO 4107 type with M22mm x 1.5mm wheel bolts for alloy wheels Japanese M20 x 1.5mm Axle Letter Code Exciter Type Suitable For A 60/45T Grau MGX2 & MGX2E Pressed Steel Bendix MDR & MDRA W 100/80T Wabco Solid Ring Bosch Grau DGX & MGX100 Bendix AL-4T Note: Please refer to relevant anti-lock manufacturers service manual for specific service and replacement instructions. Identifying the Serial Number Brake Lining Type Build Month Sequential Number Order Number Build Year 26

27 Warranty A comprehensive network of original parts distributors and service stations operate throughout Europe; this is supported internationally with agents strategically placed around the world. All Meritor replacement parts obtained through original parts distributors are covered by a one year warranty. For full warranty terms and conditions see Meritor Warranty Terms and Conditions Publication No Meritor reserve the right to make changes in specifications shown herein or add improvements at any time without notice or obligation. PARTS SHOWN IN THIS SPARES LIST ARE MADE FROM DRAWINGS IN WHICH COPYRIGHT SUBSISTS. THE MAKING OF COPIES OF ANY OF THESE PARTS IS PROHIBITED. Meritor HVS Limited The high quality assurance management systems applied by Meritor are endorsed with the awarding of ISO 9001, Lloyd s Register Quality Assurance. 27

28 ArvinMeritor Commercial Vehicle Aftermarket AG Neugutstrasse Dübendorf Switzerland Tel: +41 (0) Fax: +41 (0) ArvinMeritor Commercial Vehicle Aftermarket Ltd. Park Lane, Great Alne, Alcester Warwickshire B49 6HT U.K. Tel: Fax: Descriptions and specifications were in effect at the time of publication and are subject to change without notice or liability. Meritor reserve the right to make design improvements, change or discontinue parts at any time ArvinMeritor This catalogue may be used only to specify and sell products of ArvinMeritor, its subsidiaries and affiliated companies. Issued Publication CVA rev. 2