SIKU 3D. The 3D adjustable hinge system for PVCu entrance doors

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1 SIKU 3D The 3D adjustable hinge system for PVCu entrance doors

2 It's good when everything fits together! The hinge in conjunction with door leaf and handle takes a leading role. Technical perfection and longevity, quick and easy mounting together with harmonic visual appearance: The hinge range SIKU 3D for PVCu doors fulfils these requirements ideally. No profile is like the next one. That's why our SIKU 3D is adaptable to all types of profiles and guarantees great stability. Modern door design is always a question of the spirit of the age. Slim shapes are trendy. The newly developed hinge system SIKU 3D perfectly meets these demands by matching the clear and straight lines. Visually convincing by elegant slightly rounded shape. Despite technical demanding components and high load capacity the SIKU 3D is unobstrusive and well-proportioned. Rounded edges, appropriate knuckle diameter and cover cap provide harmonic visual appearance. It's good when everything fits together... In design, function and quality. 2

3 For every door the right SIKU 3D No PVCu door is like the next one. Many different profiles are used and many different requirements have to be met. Therefore sideentrance doors are normally lighter in weight and smaller compared to front doors. For all these different doors SIMONSWERK has developed the appropriate hinge. SIKU 3D hinges provide comfortable three-dimensional adjustability even when the door is closed, a higher load capacity up to 120 kg and easy fitting. You're sure to find the suitable hinge for your door. SIKU 3D for PVCu Entrance Doors Type Overlap K 3030 / K 3035 K 3130 / K 3135 K 3230 / K 3235 K 3330 / K mm mm mm mm Page 4-5 SIKU 3D for PVCu Side-Entrance Doors Type Overlap K 4040 / K 4045 K 4140 / K 4145 K 4240 / K 4245 K 4340 / K mm mm mm mm Page 6-7 SIKU 3D The innovative hinge system for PVCu entrance doors. Technical amendments reserved. Date of issue: March

4 SIKU 3D K 3030 for PVCu Entrance Doors Sash part with angular cams for extreme pull-out strength - for overlap thicknesses of mm - easy three-dimensional adjustability even when the door is closed Height + 5 mm / - 1 mm Side +/- 5 mm Depth +/- 2 mm - high load capacity up to 120 kg with 2 hinges - standard with security pin for outward opening doors - easy fitting - maintenance-free slide bearings Finishes available: white and brown powder coated further finishes on request For fitting with: - Drilling Jig SIKU 3D, K 1010 / K Telescope Serial Drilling Jig SIKU 3D K 1010 / K 1110 simultaneous fitting Ø 24 SIKU 3D K 3130 like K 3030, but overlap mm SIKU 3D K 3230 like K 3030, but overlap mm SIKU 3D K 3330 like K 3030, but overlap mm Technical Details: Knuckle Diametre Hinge Size Cover Plate (W x H) Drill Bit diametre of screw holes Drill Bit diametre of angular cams 24,0 mm 10 90,0 x 52,0 mm 4

5 SIKU 3D K 3035 for PVCu Entrance Doors Sash part with robust barbs for flexible attachment - for overlap thicknesses of mm - easy three-dimensional adjustability even when the door is closed Height + 5 mm / - 1 mm Side +/- 5 mm Depth +/- 2 mm - high load capacity up to 120 kg with 2 hinges - standard with security pin for outward opening doors - easy fitting - maintenance-free slide bearings Finishes available: white and brown powder coated further finishes on request 88 For fitting with: - Drilling Jig SIKU 3D, K 1015 / K Telescope Serial Drilling Jig SIKU 3D K 1015 / K 1115 simultaneous fitting SIKU 3D K 3135 like K 3035, but overlap mm Ø 24 SIKU 3D K 3235 like K 3035, but overlap mm SIKU 3D K 3335 like K 3035, but overlap mm Technical Details: Knuckle Diametre Hinge Size Cover Plate (W x H) Drill Bit diametre of screw holes Drill Bit diametre of angular cams 24,0 mm 10 90,0 x 52,0 mm 5

6 SIKU 3D K 4040 for lighter weight PVCu doors Sash part with angular cams for extreme pull-out strength - for overlap thicknesses of mm - easy three-dimensional adjustability even when the door is closed Height + 5 mm / - 1 mm Side +/- 5 mm Depth +/- 2 mm - high load capacity up to 80 kg with 2 hinges - standard with security pin for outward opening doors - easy fitting - maintenance-free slide bearings Finishes available: white and brown powder coated further finishes on request For fitting with: - Drilling Jig SIKU 3D, K 2020 / K Telescope Serial Drilling Jig SIKU 3D K 2020 / K 2120 simultaneous fitting Ø 21 SIKU 3D K 4140 like K 4040, but overlap mm SIKU 3D K 4240 like K 4040, but overlap mm SIKU 3D K 4340 like K 4040, but overlap mm Technical Details: Knuckle Diametre Hinge Size Cover Plate (W x H) Drill Bit diametre of screw holes Drill Bit diametre of angular cams 21,0 mm 100,0 mm 67,0 x 49,0 mm 6

7 SIKU 3D K 4045 for lighter weight PVCu doors Sash part with robust barbs for flexible attachment - for overlap thicknesses of mm - easy three-dimensional adjustability even when the door is closed Height + 5 mm / - 1 mm Side +/- 5 mm Depth +/- 2 mm - high load capacity up to 80 kg with 2 hinges - standard with security pin for outward opening doors - easy fitting - maintenance-free slide bearings Finishes available: white and brown powder coated further finishes on request For fitting with: - Drilling Jig SIKU 3D, K 2025 / K Telescope Serial Drilling Jig SIKU 3D K 2025 / K 2125 simultaneous fitting SIKU 3D K 4145 like K 4045, but overlap mm Ø 21 SIKU 3D K 4245 like K 4045, but overlap mm SIKU 3D K 4345 like K 4045, but overlap mm Technical Details: Knuckle Diametre Hinge Size Cover Plate (W x H) Drill Bit diametre of screw holes 21,0 mm 100,0 mm 67,0 x 49,0 mm 7

8 Fitting Selection of drilling / screw positions C B A 88 Three positions are available for fixing: A, B and C C B A To achieve highest stability two of them can be chosen according to the profile. The sash part is to be fixed by means of attached screws. Ø 24 The fitting 1 Mount the frame part of the hinge by feeding the dowels into the holes and fix by using enclosed screws. 2 Mount the sash part of the hinge by moving it slightly circular into the holes. 3 Fix the sash part of the hinge by using enclosed screws (positions determined by drilled holes). 4 Insert hinge pin, make sure that the gearing of the pin fully engages the gearing of the door part. 5 Put on cover cap and slide it forward. Non-removable pin standard for outward opening doors On outward opening doors the cover cap should be secured by fastening the grub screw. 8

9 Adjustment Continuous adjustment to the overlap The overlap can be adjusted +/- 2 mm to the different profiles by moving the hinge pin right or left. - 2 mm +/- 0 mm + 2 mm 3D Adjustment (when the door is closed) 1 Height adjustment: Remove cover cap, door can be adjusted -1/+5 mm from the initial position. 2 Side adjustment: Remove lateral cover plug (loosening of clamping screws not required!). Side adjustment of up to +/- 5 mm. 3 Depth adjustment: Remove cover cap, compression adjustment of up to +/- 2 mm. 9

10 Drilling Jig SIKU 3D simultaneous fixing Solid drilling jig in fibre reinforced plastic with hardened steel bushes for simultaneous fixing in individual production. Please indicate hinge type when ordering the jig! The complete jig consists of: 1 drilling jig 1 drill bit Ø 5 mm with setting ring 1 Allen key 4 mm 1 Fitting Instruction Steps of installation: 1. Place the sash into the frame, apply spacers for the clearance. 2. Determine hinge position and clamp drilling jig. 3. Drill holes by using 5 mm drill bit. Spacer Suitable for: K 3030 K 3035 K 4040 K 4045 K 3130 K 3135 K 4140 K 4145 K 3230 K 3235 K 4240 K 4245 K 3330 K 3335 K 4340 K

11 Telescope Serial Drilling Jig SIKU 3D simultaneous fitting With this telescope serial drilling jig the door leafs and frames can be fitted rationally. The middle drilling jig is centred automatically by a pulley mechanism. Applicable for right- and left-hand. Please indicate hinge type when ordering the jig! The complete jig consists of: 3 Drilling jigs 6 connecting pieces 1 square tube with cable pull mechanism 2 end stops 1 drill bit Ø 5 mm 1 Allen key 4 mm 1 Fitting Instruction Steps of installation: 1. Adjust both end stops so that they are the same in relation to the top and bottom jig. The jig can now be used for right and left hand. 2. Place the sash into the frame, apply spacers for the clearance. 3. Place telescope serial drilling jig onto the door leaf and move the outer jigs so that the stops lie against the top and bottom of the sash. The middle jig is centred automatically. 4. Clamp the jig and drill the holes by using 5 mm drill bit. Spacer Suitable for: K 3030 K 3035 K 4040 K 4045 K 3130 K 3135 K 4140 K 4145 K 3230 K 3235 K 4240 K 4245 K 3330 K 3335 K 4340 K

12 03/2006/2500 EDP-No.: Delivery by authorised dealers only Your SIMONSWERK partner: SIMONSWERK GmbH Bosfelder Weg 5 D Rheda-Wiedenbrück Phone: + 49 (0) Fax: + 49 (0) sales@simonswerk.de Internet: