DTC Summaries. ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II
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1 DTC Summaries ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II OBD II MONITORING DTCs can be accessed only through the DLC (diagnostic link connector). Using PDU, select ToolBox, Engine / Transmission DTC, and Bosch / ZF 4 HP 24 E9. MIL Activation CHECK ENGINE MIL: A number in the CHECK ENG. MIL column indicates the consecutive trips required to activate the MIL. The CHECK ENGINE MIL activates for OBD II related transmission faults. Activation will store engine management DTC P1775 in the ECM memory. TRANSMISSION MIL: A check mark in the TRANS. MIL column indicates MIL activation. The number of trips required to activate the TRANSMISSION MIL may vary depending on other fault parameters. Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 1
2 P0603 TCM internal memory error Start engine. 2 TCM failure P0605 TCM data corrupted Start engine. 2 TCM failure P0702 TCM internal shift solenoid Switch ignition ON. 2 TCM failure control relay malfunction P0705 Rotary switch position Start engine. 2 Rotary switch to TCM position code XYZ signal invalid Operate gear selector through all ranges. circuit: open circuit or short circuit to ground Rotary switch failure P0706 Rotary switch not in P or N Start engine. 2 Rotary switch incorrect adjustment signal during starting Gear selector / rotary switch not in P or N Rotary switch to TCM position code Z circuit: short circuit to ground Rotary switch failure P0712 Fluid temperature sensor circuit Run engine from cold to normal Transmission internal harness temp. sensor low voltage or fluid temperature operating temperature. signal circuit: short circuit to ground < -58º F (-50º C) Transmission to TCM harness temp. sensor signal circuit: short circuit to ground Temperature sensor failure P0713 Fluid temperature sensor circuit Run engine from cold to normal High transmission operating temperature. high voltage or fluid temperature operating temperature. (Look for burned transmission fluid) > 365º F (185º C) Transmission internal harness temp. sensor signal circuit: open circuit or short circuit to B+ voltage Transmission to TCM harness temp. sensor signal circuit: open circuit or short circuit to B+ voltage Temperature sensor failure Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 2
3 P0721 Output speed sensor Drive vehicle and accelerate to force 2 Transmission internal harness output speed signal out of range (high) downshifting. sensor circuit: intermittent open circuit or short circuit to ground Transmission to TCM harness output speed sensor circuit: intermittent open circuit or short circuit to ground Intermittent speed sensor failure P0722 Output speed sensor, no signal Drive vehicle in a forward gear at an engine 2 Transmission internal harness speed sensor speed greater than 2000 rpm. circuit: open circuit or short circuit to ground Transmission to TCM harness speed sensor circuit: open circuit or short circuit to ground Output speed sensor failure (no drive) P0726 Engine speed signal high, Start engine. 2 ECM to TCM engine speed signal circuit out of range intermittent open circuit, intermittent short circuit to ground ECM engine speed signal error P0727 Engine speed, no signal Drive vehicle above 10 mph (16 km/h). 2 Engine stalled at a road speed above 10 mph (16 km/h) ECM to TCM engine speed signal circuit open circuit or short circuit to ground ECM engine speed signal error (TCM failure) P0731 Slip detected First gear Drive vehicle; accelerate rapidly 2 Transmission oil level low Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 3
4 P0732 Slip detected Second gear Drive vehicle so that transmission shifts 2 Transmission oil level low P0733 Slip detected Third gear Drive vehicle so that transmission shifts 2 Transmission oil level low P0734 Slip detected Fourth gear Drive vehicle so that transmission shifts 2 Transmission oil level low P0741 Torque converter clutch stuck OFF Drive vehicle on level road at highway 2 TCM to transmission shift solenoid MV3 cruising speed; accelerate slowly; (TCM pin 42 YU wire) circuit: open circuit, decelerate to highway cruising speed Transmission shift solenoid MV3 circuit open circuit, Engine torque signal circuit between ECM and TCM: Shift solenoid MV3 failure Control valve (valve block) failure Torque converter failure Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 4
5 P0742 Torque converter clutch stuck ON Drive vehicle so that transmission shifts 2 TCM to transmission shift solenoid MV3 (TCM pin 42 YU wire) circuit: open circuit, Transmission shift solenoid MV3 circuit open circuit, Engine torque signal circuit between ECM and TCM: Shift solenoid MV3 failure Control valve (valve block) failure Torque converter failure P0743 Shift solenoid 3 (MV3) (TCC) Drive vehicle at a steady speed of 55 mph 2 Transmission internal harness torque converter voltage incorrect (88.5 km/h) or above. clutch solenoid circuit: open circuit, short circuit to ground Transmission to TCM harness torque converter clutch solenoid circuit: open circuit, short circuit to ground Torque converter clutch solenoid failure P0748 Pressure control regulator Drive vehicle through all gear ranges. 2 Transmission internal harness pressure control solenoid voltage incorrect solenoid circuit: open circuit, short circuit to ground Transmission to TCM harness pressure control solenoid circuit: open circuit, short circuit to ground Pressure control solenoid failure P0753 Shift solenoid 1 (MV1) Drive vehicle through all gear ranges. 2 Transmission internal harness shift solenoid voltage incorrect Transmission to TCM harness shift solenoid Shift solenoid failure Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 5
6 P0758 Shift solenoid 2 (MV2) Drive vehicle through all gear ranges. 2 Transmission internal harness shift solenoid voltage incorrect Transmission to TCM harness shift solenoid Shift solenoid failure P1608 TCM internal timing error Switch ignition ON. 2 TCM failure P1780 Torque reduction signal Run engine for more than 12 seconds. 2* TCM to ECM torque reduction signal circuit: out of range open circuit, short circuit to ground ECM torque reduction signal error P1781 Torque signal out of range Run engine above 500 rpm. 2* ECM to TCM torque signal circuit: open circuit, (frequency or pulse width) short circuit to ground ECM torque signal error P1782 Traction control signal Switch ignition ON. ABS / TC CM to TCM signal circuit: voltage low Operate traction control switch. short circuit to ground ABS / TC CM failure P1785 TRANSMISSION MIL Switch ignition ON. TCM to instrument pack TRANSMISSION MIL Instrument pack failure P1790 TPS signal out of range Run engine above 580 rpm. 2 ECM to TCM TPS signal circuit: open circuit, short circuit to ground ECM TPS signal output error P1791 TPS, no signal Run engine above 580 rpm. 2 ECM to TCM TPS signal circuit: open circuit, short circuit to ground ECM TPS signal output error * Depending on other fault parameters, CHECK ENGINE MIL may not activate Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 6
7 P1792 Sport mode indicator Switch ignition ON. Operate mode switch. Sport mode indicator bulb failure circuit failure TCM to instrument pack sport mode indicator Instrument pack failure P1794 TCM voltage supply less than Start engine. Run above 1600 rpm. 2 Ignition switched TCM power fuse defective 10.5V (Ignition supply must be LH heelboard fuse box to TCM ignition switched 8V for TCM to store DTC) power circuit: high resistance P1796 Kickdown switch signal error Drive vehicle, depress accelerator pedal fully Kickdown switch adjustment Kickdown switch to TCM circuit: short circuit to ground Kickdown switch failure Transmission: ZF 4 HP 24 E9 / AJ16 Transmission Control System OBD II 7
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