6 Lubricants. Lubricants. Guidelines for lubricant selection. 6.1 Guidelines for lubricant selection INFORMATION
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1 Guidelines for lubricant selection Lubricants.1 Guidelines for lubricant selection SEW-EURODRIVE delivers the planetary gear units without oil and the primary gear units filled with oil. Generally it is possible to have the planetary gear unit delivered with oil. The oil viscosity and type (mineral/synthetic) that are to be used are determined by SEW-EURODRIVE specifically for each order. This information is noted in the order confirmation and on the gear unit's nameplate. You must contact SEW-EURODRIVE in case of a deviation from this specification. This lubricant recommendation in chapter "Lubricant table" in no way represents a guarantee as to the quality of the lubricant delivered by each respective supplier. Each lubricant manufacturer is responsible for the quality of its product. Ensure that the planetary gear units and primary gear units are filled with the correct oil grade and volume before startup. You can obtain the corresponding information from the gear unit nameplate and the lubricant table on the following pages. Do not mix different synthetic lubricants and do not mix synthetic with mineral lubricants. Check the compatibility of the used greases and oils. 4 Catalog Planetary Gearmotors P P.102
2 Lubricant tables.2 Lubricant tables.2.1 General information The lubricant table on the following page shows the permitted lubricants for planetary gear units with output speeds 1.0 rpm. Observe the following key to the lubricant table..2.2 Permitted lubricants The standard for viscosity and oil grade is the type of oil that is specified by SEW- EURODRIVE in the order (see order confirmation and nameplate). Consult SEW-EURODRIVE if you use bio and food grade lubricants or polyglycol oils. Check the compatibility of the greases and oils used. At least one manufacturer-specific oil type is available for each permitted lubricant variant for planetary gear units delivered with oil. Information and key to the lubricant table The lubricant table shows the permitted lubricants for SEW-EURODRIVE gear units. Consider the used abbreviations, meaning of shading and notes. CLP = Mineral oil = polyalphaolefin E = Ester oil (water hazard classification 1) = Mineral lubricant = lubricant 3) = Lubricants may only be used if service factor F s = 1.3 4) = Take into account critical startup behavior at low ambient temperatures ) = Ambient temperature = Lubricant for the food industry (food grade oil) = Biodegradable oil (lubricant for agriculture, forestry, and water management) Oil Oil Catalog Planetary Gearmotors P P.102 5
3 Lubricant tables.2.3 Lubricant table Oil CLP CC VG 320 3) CLP CC VG 150 Mobilgear 00XP 150 CLPCC VG Oil ) ISO,NLGI Mobil C DIN (ISO) Mobilgear 00XP Mobilgear 00XP CLP CC VG 40 Mobilgear 00XP CLP CC VG 80 Mobilgear 00XP CLP CC VG 1000 VG 320 Gear ) 4) VG )4) VG VG 150 VG 220 VG 40 VG 80 VG 1000 Gear Gear Gear Gear 80 3 Gear ) 3) NSF H1 VG 40 VG 220 3)4) VG E VG 40 Sh e ll F 320 F 220 F 40 S4 GX 320 S4 GX8 S4 GX 150 S4 GX 220 S4 GX 40 S4 GX 80 Shell Naturelle Gear Fluid EP 40 bp GR-XP-320 GR-XP-150 GR-XP-220 GR-XP-40 GR-XP-80 EP-XF-320 EP-XF-8 EP-XF-150 EP-XF-220 EP-XF-40 EP-XF-80 LUBRICATION GEM N GEM N GEM N GEM 1-40 N GEM 1-80 N GEM N GEM 4-8 N GEM N GEM N GEM 4-40 N GEM 4-80 N GEM N Klüberöl 4UH1-40 N Klüberöl 4UH1-220 N Klüberöl 4UH1-8 N Klüberbio CA2-40 ARAL FUCHS TEXACO Tribol Optimol 320 Alpha SP 320 Tribol 1100/320 BM 320 Renolin CLP 320 Plus Renolin High Gear Alpha SP 150 Tribol 1100/150 BM 150 Renolin CLP 150 Plus Renolin High Gear Alpha SP 220 Tribol 1100/220 BM 220 Renolin CLP 220 Plus Renolin High Gear Alpha SP 40 Tribol 1100/40 BM 40 Renolin CLP 40 Plus Renolin High Gear Alpha SP 80 Tribol 1100/80 BM 80 Renolin CLP 80 Plus Renolin High Gear 80 Tribol 1100/1000 EP 320 EP 320 X 320 Renolin Unisyn CLP 320 Renolin High Gear Synth 320 EP 150 EP 220 EP 40 EP 80 EP 150 EP 220 EP 40 X 8 X 150 X 220 X 40 X 80 Reolin Unisyn CLP 8 Reolin Unisyn CLP 150 Renolin Unisyn CLP 220 Renolin High Gear Synth 220 Renolin Unisyn CLP 40 Renolin High Gear Synth 40 Reolin Unisyn CLP 80 Optileb GT 40 Cassida Fluid GL 40 Optileb GT 220 Cassida Fluid GL 220 Optileb HY 8 Cassida Fluid GL 8 Plantogear 40 S Q8 Goya NT 320 Goya NT 150 Goya NT 220 Goya NT 40 Goya NT 80 El Greco 320 El Greco 150 El Greco 220 El Greco 40 El Greco 80 TO T A L O T A L Catalog Planetary Gearmotors P P.102
4 Lubricant fill quantity.3 Lubricant fill quantity The specified fill quantities are recommended values. The precise values vary depending on the number of stages and gear ratios. The oil chambers of the primary and planetary gear units are separate. Planetary gear units are supplied without lubricant! RF..., KF.. and K.. gear units are filled with lubricant at the factory depending on the mounting position. In case of a pivoted mounting position, refer to the lubricant fill quantity specified on the nameplate..3.1 Planetary gear unit The table below shows the lubricant fill quantities of the planetary gear units. Mounting position Size M1 M2 M3 M4 M5 M Liter [l] P P P P P P P P P P P Primary helical (RF-) gear units The lubricant fill quantity depends on the mounting position of the planetary gear unit and the mounting position of the RF primary gear unit. For notes on the mounting positions of RF primary gear units, refer to chapter 4.3. The table below shows the lubricant fill quantities. Fill quantities in liters M1 M2 M3 M4 M5 M Size RF RF RF RF RF RF RF Key: M1 / M2 / M3 / M4 / M5 / M = Mounting position of planetary gear unit 0 / 90 / 180 / 270 = Mounting position of helical (RF-) primary gear units Catalog Planetary Gearmotors P P.102 7
5 Lubricant fill quantity.3.3 Primary bevel (KF-/K-) gear units The lubricant fill quantity depends on the mounting position of the planetary gear unit and the mounting position of the KF and K primary gear unit. For notes on the mounting positions of KF and K primary gear units, refer to chapter 4.2. The table below shows the lubricant fill quantities. Fill quantity in liters M1 M2 M3 Size 0 A 90 A 180 B 270 A 0 A 90 A 180 A 270 A 0 B 90 A 180 A 270 A KF KF KF KF KF KF KF K K Fill quantity in liters M4 M5 M Size 0 A 90 A 180 B 270 A 0 A 90 B 180 A 270 A 0 B 90 A 180 A 270 B KF KF KF KF KF KF KF K K Key: M1 / M2 / M3 / M4 / M5 / M = Mounting position of planetary gear unit 0 / 90 / 180 / 270 = Mounting position of primary bevel (KF-/K-) gear units A / B = Position of the mounting flange at the primary bevel gear unit 8 Catalog Planetary Gearmotors P P.102
6 Sealing grease / rolling bearing grease.4 Sealing grease / rolling bearing grease The following overview shows the greases recommended by SEW-EURODRIVE. They are recommended for operating temperatures from -20 C to 100 C. Manufacturer Grease ARAL ARALUB HLP 2 BP Energrease LS-EPS Castrol Spheerol EPL2 Fuchs Renolit CX TOM 15 OEM Klüber Centoplex EP2 Kuwait Q8 Rembrandt EP2 Mobile Mobilux EP 2 Shell Alvania EP2 Texaco Mulifak EP 2 Total Multis EP 2 If users wants to use another grease, they are responsible for obtaining a confirmation from the lubricant manufacturer or supplier approving that the chosen grease is suited for the intended application and that the grease properties meet at least the requirements of the greases listed in the table..5 Comments.5.1 Planetary gearmotor with common oil chamber (special design) Lubricant fill quantity and viscosity depend on the data given on the nameplate of the planetary gear unit. The planetary gear unit and the primary gear unit will be delivered without oil fill..5.2 Selecting the viscosity when using mineral oil If surface temperatures exceed 100 C, contact SEW-EURODRIVE. Catalog Planetary Gearmotors P P.102 9
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