Techniks CNC Tooling Solutions

Transcription

1 Techniks CNC Tooling Solutions Stronger gripping, higher performing, CNC toolholding and workholding solutions Built for Speed. All Techniks products are backed by our 100% satisfaction guarantee!

2 Techniks Quality Toolholders & More! Techniks is a partner you can depend on. You know we make toolholders, but did you know we are here to support your needs and make sure you are 100% satisfied with our products? Becoming a Techniks customer means you have a partner who will work hard to provide top quality products, excellent customer service, and the engineering support necessary to expand your business. Headquarters is located in Indianapolis, Indiana With Techniks you get: inspected, tested and lab-certified products that provide outstanding value and extend perishable cutting tool life to save you money. full factory support before, during, and after the sale guaranteed turn-key CNC tooling and workholding solutions live phone support (toll-free) 8:00 am 6:00 pm E.S.T. orders ship the same day they are received! (ground orders received by 2:00 pm, or expedited orders received by 5:00 pm) each order is checked 4 times before shipping. 99.9% average shipping accuracy (we track this each month) all products are backed by our 100% satisfaction guarantee training on how to use our products if needed 24/7 access to request a quote, look up product information, request catalogs, on the web ( receive promotions and product information by opt-in The whole team at Techniks is commited to excellent customer service and fast, accurate, fullfilment of orders. Thank You for considering Techniks for your CNC tooling needs. Live phone support means your calls are given immediate attention. Orders ship the same day they are received. (ground orders received by 2:00 pm, or expedited orders received by 5:00 pm all ship same day). Distribution centers in east and west coasts and Toronto, Canada. For more information call Toll Free: (800) or (317) Fax: (877) or (317) Contact us by info@techniksusa.com Website: Office Hours: M F, 8:00 am 6:00 pm E.S.T. Techniks Inc., 9930 E. 56th St., Indianapolis, IN Complimentary product demonstrations live at your facility. Schedule your Roadshow visit today (pg. 9) Built for Speed. All Techniks products are backed by our 100% satisfaction guarantee!

3 Section Guide See Full Table of Contents pgs. 2 4 Collet & Nut Holders Collets & Nuts End Mill Holders ShrinkFIT Holders page 13 page 43 page 69 page 87 Face Mill Arbors Other Holders Turn/Mill Tooling Tap Holders page 111 page 121 page 135 page 145 Boring Tools Setup Equipment Magnetic Workholding Lifting & Deburring page 157 page 212 page 222 page 278 See pages for special package pricing on tooling. 1

4 Collet Chucks, Collets, End Mill Holders, ShrinkFIT Collet & Nut Holders Collets and Nuts End Mill Holders ShrinkFIT Holders Collet Chucks CAT40 ER Collets CAT40 CAT40 ER Collet Chucks ER CoolFLEX ER Mini Nut ER SuperRIGID DualDRIVE Dual-Contact SlimFIT Narrow Nose CAT50 Holders SlimFIT Holders ER Collet Chucks ER CoolFLEX ER Mini Nut ER SuperRIGID DualDRIVE Dual-Contact BT30 Holders ER Holders ER Mini Nut DualDRIVE Dual-Contact BT30, BT40 SlimFIT BT40 Holders BT40 ER Holders BT40 ER CoolFLEX BT40 ER Mini Nut BT40 ER SuperRIGID BT50 Holders ER Holders HSK Holders HSKA ER Holders HSK63A SlimFIT CNC Router Holders ISO ER, SK SYOZ Holders BT30, BT35 Holders HSKE & F ER Holders Straight Shank Holders ER Straight Shank Holders ER Coolant Straight Shanks TG Holders TG75, TG100 Holders Set Screws & Specials Set Screws & Torque Chart Special Order Holders ER Inch Sizes ER Metric Sizes DNA Dead Nuts ER ER Coolant Collets ER Steel Sealed Inch ER Steel Sealed Metric ER Sealed Collets Tap Collets ER Floating Tap Collets ER Rigid Tap Collets ER Quick-Change Collets Collet Storage Trays PowerCOAT Nuts PowerCOAT Nuts Black Gold Coolant Rings ER Coolant Rings TG Collets TG75 Collets and Nut TG100 Collets and Nut TG100 Coolant Collets TG150 Collets Other Collets SYOZ / EOC Collets Double Angle DA Collets Collet Specifications Identification / Torque Call (800) to get our 75 page CNC Router Tooling catalog mailed to you. Stubby Length Regular Length Extended Lengths Rigid Reach CoolBLAST Holders CoolFLEX Holders CoolBLAST & CoolFLEX DualDRIVE Dual-Contact CAT50 Stubby Length Regular Length Extended Length Rigid Reach CoolBLAST CoolFLEX DualDRIVE Dual-Contact BT30 DualDRIVE Dual-Contact Regular Length BT40 Regular Length Extended Length Rigid Reach CoolFLEX BT50 Regular and Extended End Mill Lock Screws Replacement Screws HSK HSK63A, HSK100A Don't see it here? We can usually help. Call us at (800) to speak to a tooling specialist. Regular Length Extended Length SlimLINE - small nose Metric Size CoolBLAST Holders CoolFLEX Holders CoolBLAST with CoolFLEX DualDRIVE Dual-Contact CAT50 Regular Length Extended Length Metric Size CoolBLAST Holders BT30, BT40 BT30 Regular Length BT30 DualDRIVE BT40 Inch & Metric HSKE HSK40E Inch and Metric HSK40E SlimLINE HSK50E Holders HSKA HSK63A Regular Length HSK63A Extended HSK63A SlimLINE HSK63A Metric Sizes HSK63A CoolBLAST HSK100A Holders CNC Router ShrinkFIT HSK63F and ISO ShrinkFIT Extensions ShrinkFIT Extensions ShrinkSTATION ShrinkPRO ShrinkPRO ShrinkPRO

5 Face Mill Arbors, Other Holders, Turn/Mill, Tapping Face Mill Arbors Other Holders Capto Compatible* Tapping Systems Face Mill Arbors Milling Chucks Collet Chucks MicroFLOAT Rigid Tap CAT40 Face Mill Arbors CAT40, 50, CoolBLAST CAT40, 50 DualDRIVE BT40 and HSK Reduction Sleeves C4 Collet Chucks C5 Collet Chucks C6 Collet Chucks SlimFIT Holders About MicroFLOAT CAT40 DualDRIVE CAT50 Face Mill Arbors CAT50 DualDRIVE Morse Taper CAT40, CAT BT30, BT40, BT SIMIS Toolholders C4 SlimFIT Holders C6 SlimFIT Holders SlimFIT Extensions End Mill Holders CAT, BT, HSK MicroFLOAT Straight Shank MicroFLOAT BT30 DualDRIVE BT30 Face Mill Arbors BT40 Face Mill Arbors BT50 Face Mill Arbors CAT40, 50 Collet Chucks CAT40, 50 EMH Drill Chucks C4 End Mill Holders C6 End Mill Holders ShrinkFIT Holders MicroFLOAT Extensions Tension/Compression HSK Face Mill Arbors HP3 High Precision Keyless Jacobs Chucks C4 ShrinkFIT Holders C5 ShrinkFIT Holders C6 ShrinkFIT Holders Face Mill Arbors CAT, BT Tap Chucks HSK, Straight Shank Rigid Tap CoolBLAST Arbor Screws CAT, BT, SPU Chucks C4 Face Mill Arbors C5 Face Mill Arbors C6 Face Mill Arbors CAT, BT Tap Chucks HSK, Straight Shank CAT, BT Chuck Holders C6 External Turning ANSI Spec Tap Collets Arbor Screws Hydraulic Reduction Sleeves C6 Turning Tools Clutch Drive Rigid Tap *Compatible with the Capto tool system. Techniks products are not affiliated with or endorsed by Sandvik AB. 3

6 Boring Tools, Setup Equipment, Workholding & Deburring Pinzbohr Boring Setup Equipment Magnetic Workholding Magnetic Lifting BohrSTAR Kits Retention Knobs MagVISE Workholding EZ-Lift Magnets BohrSTAR 43 Triangular BohrSTAR 43 Rhombic BohrSTAR 100 Triangular BohrSTAR 100 Rhombic BohrSTAR 170 Triangular BohrSTAR 170 Rhombic BohrSTAR 210 Triangular BohrSTAR 210 Rhombic BohrSTAR Kit Toolholders Pinzbohr Boring Tools CAT Retention Knobs BT Retention Knobs CNC Router Knobs DAT Knobs (DIN 69871) Special Order Knobs Spindle Calibration About EEPM Chucks EEPM CNC Chucks EEPM Subplates EEPM Induction Blocks ELM Lifting Magnets Spreader Bars Wrenches EEPM-C Modular EEPM-V Horizontal Boring Bars Micro Heads for Bars Rough Heads Finish Heads UltraFINE , 182 Cartridges & Inserts Indexable Cartridges Boring Inserts Boring Head Toolholders CAT40 Holders CAT50 Holders BT30, 40 Holders BT50 Holders HSK 50A, 63A, 100A Weldon and R8 Holders Large Head Holders Extensions & Reducers Extensions Reducers Chamfering Heads Modular Toolholders End Mill Holder Face Mill Arbor Feeds and Speeds Hand Wrenches Torque Wrenches Torque Wrench Adapters Other Setup Equipment Tightening Fixtures Spindle Wipers Preset Gauges Replacement Screws EEPM-CIR Vertical Turning EEPM-CIRS Round EEPM-IT Index Table EEPM-PIM Injection Mold ECB Magnetic Vises ECB Workholding Vises Surface Grinding Chucks EDMT Variable Pole EDTW Fine-Pole EET Wide Pole EET-W Fine Pole Induction Blocks Vertical Lifters Calculating Loads Custom Solutions spinner Deburring spinner Machines Parts Deburring Service Pin Media Deburring Solution One Twist Arms Indicator Arms MacroBOHR MacroBOHR Spare Parts HSK Coolant Pipe Magnetic V-Blocks Chuck Controllers Demagnetizers See what's new in this catalog. New and featured products begin on page 6.

7 What Does Techniks Certified Mean? Techniks Certified = Manufactured to The Highest Standards Techniks Certified Tooling means the critical features of each holder has been individually lab tested, measured and inspected for quality. Depending on the holder this can include: balance, dimensional accuracy, collet pocket runout (T.I.R.), bore I.D. and taper accuracy. Techniks Certified guarantees your holder will meet or beat our published specifications. Taper-to-Pocket T.I.R " Lab Certified Accuracy Each toolholder is lab certified for accuracy and balance. Measured from taper O.D. to collet pocket I.D. Ultra Precision Collet Each collet hand inspected. T.I.R. only " PowerCOAT Nuts Our PowerCOAT nut holds 70% tighter than standard nuts for best T.I.R. and rigidity. Taper Accuracy AT3 Taper ground to AT3 accuracy for maximum contact with spindle. Balanced to 25,000 RPM Factory balanced to 25,000 RPM at G2.5 Custom balancing to 60,000 RPM available. Balanced Nut Balanced nut reduces vibration to extend cutting tool life. End Mill Holder Bore Tolerance is H5 Best in the Industry Improves Accuracy & Tool Life A full report comes with each holder Others T.I.R..0008" Techniks.0002" Air gap creates vibra on Toolholder Tool Centerline Devia on Minimal contact with bore Use Techniks Certified holders to reduce T.I.R. and extended cutting tool life. Save hundreds on specially priced Techniks Certified tooling! Tooling Packages on page 10. 5

8 New CNC Solutions from Techniks Capto-Compatible* C4, C5, C6 tooling (see page 133) Dual-Contact DualDRIVE Collet chucks, end mill holders, shrink fit, and face mill arbors for dual-contact spindles One-Piece Design ShrinkPRO High-performance small footprint Touch-screen controls (see page 106) High-Performance Milling Chucks Standard & Heavy-Duty 3/4" and 1 1/4" (see page 119) MacroBOHR Ranges up to " (see page 194) MicroFLOAT for Rigid Tapping Improves rigid tap performance Greatly extends tap life! (see page 143) Modular Workholding Save 50% time on setups For large & small parts UltraFINE Finish Heads For fine surface finish (see page 172) (see page 220) *Compatible with the Capto tool system. Techniks products are not affiliated with or endorsed by Sandvik AB. 6 All Techniks products are backed by our 100% satisfaction guarantee!

9 Coolant Options CoolBLAST and CoolFLEX DIN B CoolBLAST puts coolant right on toolpath CoolBLAST End Mill Holders see pg. 72 Use CoolBLAST instead of coolant-thru tools Our CoolFLEX option provides DIN B coolant-thru flange on many of our holders CoolBLAST ShrinkFIT see pg. 91 CoolBLAST Collet Chucks see pg. 61 CoolBLAST Face Mill Arbors see pg. 117 CoolBLAST Milling Chucks see pg. 120 MicroFLOAT Coolant-Thru Tap Holders see pg. 143 Call (800) or (317) for fast, friendly answers to your questions. 7

10 Need Tooling for a New Machine? With Techniks Tooling Certificates you'll have the tooling you need, when you need it. Wouldn't it be great if you could purchase your tooling at the same time you buy your machine, but defer the selection until you are more certain of your needs? Now you can do that. Here is how it works. Purchase a Techniks Tooling Certificate Either from your machine tool dealer or your cutting tool distributor. Redeem your Certificate as needs arise You work directly with Techniks experts to specify the tooling you need from our full-line CNC Tooling Solutions catalog. You are assured you are getting top quality Techniks Certified Tooling, plus our Factory Direct Support when you need it. You can redeem all or any portion of your Certificate value at any time, but the Certificate does expire after 1 year. Tooling Package Certificate expires 1 year from purchase date Avoid additional out-of-pocket expenses as you bring your new machine on-line. Techniks Tooling Certificate Redeem this certificate for tooling valued at: $ Date: Customer Name: Company: Distributor: Signature: This certificate entitles the above mentioned customer to select products from the Techniks CNC Tooling catalog, at the value stated above. Expiration is one year from the date above. 8 Distributors Call to register for our Distributors Webstore for full online access.

11 Techniks Roadshow Event At Your Facility! Live Factory Demonstrations Contact us to Schedule a Visit! What we will bring: Techniks Certified CNC toolholders ShrinkFIT Machines MagVISE Magnetic Workholding spinner small parts deburring What we will do: Our factory reps will come to your facility, prepared to demonstrate the product capabilities and answer your questions Just let us know ahead of time if you have specific products in mind and we will be sure to bring them. No risk, no obligation. Featured: MagVISE Magnetic Workholding Use magnetic workholding for machining on all 5 sides of the workpiece PLUS save 50% on setup and part change-over times. Use for all types of drilling, milling, and boring operations on thick or thin workpieces. Featured: spinner Small Parts Deburring Thick Workpiece Boring - Holemaking Unusual Parts Machine 5 sides freely and thru-hole drill Milling warped stock with induction blocks Featured: Techniks Certified Tooling To Schedule Your Roadshow Visit: Contact Techniks: info@techniksusa.com Toll Free: (800) or Local: (317) Optimized for rigid tapping Capto compatible Toolholders & accessories ShrinkFIT & ShrinkFIT machines MicroFLOAT rigid tap holders Full-line Mill/Turn tooling Need it FAST? We offer Same Day Shipping until 6:00 pm E.S.T. 9

12 CAT40 or CAT50 12-Pack Tooling Special! CAT 40 (12PACK-C40) Sale Price: $1,490 - Save up to $ CAT 40 Collet Chucks (choose 6) Part No. Description Each CAT 40 x ER " $ CAT 40 x ER 16-4" $ CAT 40 x ER " $ CAT 40 x ER 20-4" $ CAT 40 x ER " $ CAT 40 x ER 25-4" $ CAT 40 x ER " $ CAT 40 x ER 32-4" $ CAT 40 x ER " $ CAT 40 End Mill Holders (choose 6) Part No. Description d1 Each CAT 40 x SLN - 1/8" $ CAT 40 x SLN - 3/16" $ CAT 40 x SLN - 1/4" $ CAT 40 x SLN - 1/4" $ CAT 40 x SLN - 3/8" $ CAT 40 x SLN - 3/8" $ CAT 40 x SLN - 1/2" $ CAT 40 x SLN - 1/2" $ CAT 40 x SLN - 5/8" $ CAT 40 x SLN - 5/8" $ CAT 40 x SLN - 3/4" $ CAT 40 x SLN - 3/4" $ CAT 40 x SLN - 1" $ CAT 40 x SLN - 1" $95.00 ER Inch Collet Sets Score Big Savings on a 12-Pack Your choice of either CAT40 or CAT50 holders! 1. Select 6 collet chucks & 6 end mill holders (sale priced!) 2. and choose a complimentary collet set (value up to $486.00) (sorry, you cannot mix CAT40 with CAT50) CAT 50 (12PACK-C50) Sale Price: $1,750 - Save up to $ CAT 50 Collet Chucks (choose 6) Part No. Description Each CAT 50 x ER 16-4 $ CAT 50 x ER 20-4 $ CAT 50 x ER 25-4 $ CAT 50 x ER 32-4 $ CAT 50 x ER 40-4 $ CAT 50 End Mill Holders (choose 6) Part No. Description d1 Each CAT 50 x SLN - 1/4" $ CAT 50 x SLN - 3/8" $ CAT 50 x SLN - 1/2" $ CAT 50 x SLN - 5/8" $ CAT 50 x SLN - 3/4" $ CAT 50 x SLN - 1" $ CAT 50 x SLN - 1 1/4" $ CAT 50 x SLN - 1/2" $ CAT 50 x SLN - 5/8" $ CAT 50 x SLN - 3/4" $ CAT 50 x SLN - 1" $ Choose any Inch or Metric Collet Set FREE! ER Metric Collet Sets (value up to $486.00) Part No. Desc. Pcs. Set Range Each 04209IS ER /32 3/8" by 32 nds $ Part No. Desc. Pcs. Set Range Each 04210IS ER /32 1/2" by 32 nds $ MS ER by 1mm $ IS ER /32 5/8" by 32 nds $ MS ER by 1mm $ IS ER /32 3/4" by 32 nds $ MS ER by 1mm $ IS ER /8 1.0" by 16 ths $ MS ER by 1mm $ See our product application videos at:

13 CAT40, CAT50, BT40 Tooling Package Savings BT40, 41 pc. Tooling Package Certified for Accuracy & Balance List Price: $2, Package Price: $1, BT40 tooling package, Order No. TP-B40 - You Save: $ Qty. Part No. Description Each Total BT40 X ER $ $ BT40 X ER $ $ IS ER16 X 10 piece, inch collet set $ $ IS ER32 x 18 piece, inch collet set $ $ /8 BT40 x SLN 3/8" - 2-1/2" $ $ /2 BT40 x SLN 1/2" - 2-1/2" $ $ /8 BT40 x SLN 5/8" - 2-1/2" $ $ /4 BT40 x SLN 3/4" - 2-1/2" $ $ BT40 x SLN 1" - 3-9/16" $ $ ER16 - A style wrench $14.00 $ ER32 - E style wrench $21.00 $21.00 CAT40, 43 pc. Tooling Package Certified for Accuracy & Balance List Price: $2, Package Price: $1, CAT40 tooling package, Order No. TP-C40 - You Save: $ Qty. Part No. Description Each Total CAT40 x ER " $ $ CAT40 x ER " $ $ IS ER16 x 10 piece, inch collet set $ $ IS ER32 x 18 piece, inch collet set $ $ CAT40 x SLN 1/4" - 3" $85.00 $ CAT40 x SLN 3/8" - 3" $85.00 $ CAT40 x SLN 1/2" - 3" $85.00 $ CAT40 x SLN 5/8" - 3" $85.00 $ CAT40 x SLN 3/4" - 3.5" $95.00 $ CAT40 x SLN 1" - 4" $95.00 $ CAT40 x SPU 1/2" - 4" $ $ ER16 - A style wrench $14.00 $ ER32 - E style wrench $21.00 $21.00 CAT50, 45 pc. Tooling Package List Price: $3, Package Price: $2, CAT50 tooling package, Order No. TP-C50 - You Save: $ Qty. Part No. Description Each Total CAT50 x ER 20-4 $ $ CAT50 x ER 32-4 $ $ IS ER20 x 12 piece, inch collet set $ $ IS ER32 x 18 piece, inch collet set $ $ CAT50 x SLN 1-4 $ $ CAT50 x SLN 1-1/4-4.6 $ $ ER20 - A style wrench $21.00 $ ER32 - E style wrench $21.00 $21.00 Techniks Certified holders are inspected, tested, and measured for quality, accuracy, and balance. Get a full lab report with each holder. We stand behind all our CNC tooling solutions from spindle to workpiece. 11

14 ISO 20 and BT30 Tooling Packages 10 Piece ISO 20 Tooling Package Great for Haas* OM1-OM2 Includes: toolholder, PowerCOAT mini-nut, and pull stud No. TP-ISO20 Only: $1, Qty. Part No. Description Each Extended MC ISO20 x ER 16-52mm Power Coat Mini Nut and Pull Stud $ $1, Piece BT30 Tooling Package for Haas DT-1 No. TP-DT1 Sale: $1,250 (original price $1,536) Save: $ Qty. Part No. Description Each Extended /8 BT30-SLN-1/8" $80.00 $ /4 BT30-SLN-1/4" $80.00 $ /8 BT30-SLN-3/8" $80.00 $ /2 BT30-SLN-1/2" $80.00 $ BT30-ER20-70mm $ $ IS ER20-12 piece collet set $ $ BT30-45 Retention Knobs $14.00 $ ER20 - A wrench $20.00 $20.00 * HAAS is trademark of HAAS Inc. and used here only for identification. Free Tap Collets And choose 5 free, ER 20 rigid tap collets! $ Value 12 Call (800) or (317) for a fast friendly quote. Fax: (317)