More effective electricity production from renewable fuels
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1 More effective electricity production from renewable fuels Demonstration of enhanced steam parameters Bertil Wahlund Elforsk Sweden
2 Outline Introduction Elforsk Background KME Vision and goal Status of today Time plan
3 Elforsk Swedish Electric utilities R&D company Located in Sweden, Stockholm Owners Swedenergy (representing companies involved in the production, distribution and trading of electricity in Sweden) The Swedish National Grid Business concept Elforsk rationalise and make sector wide and joint R&D more efficient. Of importance to generation, transmission, distribution and utilisation of electricity
4 The way Elforsk works Identify our customers needs for joint R&D Work out R&D-projects/programmes Get financing for projects (cost-sharing) Manage and operate projects Evaluation and dissemination of results
5 KME-programme Consortium Material technology for development and demonstration of thermal energy processes KME was established in 1997 Today consisting of 7 industrial companies including Elforsk. Elforsk is representing 18 Scandinavian energy companies. Budget 10 Milj in 4 years. 40 % from Swedish Energy Agency, 60 % from companies as in-kind resources or cash. All KME-projects are performed as a close cooperation between industries and universities or institutes. The programme is supervised by a board with representatives from the stakeholders. Elforsk is responsible for programme administration
6 Participating companies AB Sandvik Materials Technology Energi-företagen via Elforsk AB *) Sandvik Heating Technology AB Metso Power Outokumpu Stainless AB Siemens Industrial Turbomachinery AB Volvo Aero Swedish Energy Agency *) Elforsk represents: AB Fortum Värme Stockholm stad Dong Energy A/S ENA Energi AB E.ON Climate and Renewables E.ON Värme Sverige AB Eskilstuna Energi och Miljö AB Falu Energi & Vatten AB Göteborg Energi AB Kraftringen Produktion AB Mälarenergi AB Skellefteå Kraft AB Svensk Fjärrvärme AB Söderenergi AB Tekniska Verken i Linköping AB Umeå Energi AB Växjö Energi AB Vattenfall AB Öresundskraft AB
7 Organisation KME Consortium Material technology for development and demonstration of thermal Energy processes, Programme board (repr. from stake holders and Swedish Energy Agency) Material technology Base programme Programme area More effective power production Steering Committé (Material competence) Steering Committé (Process-/power plant competence) Projects within Base programme (decision in programme board) Projects within area More effective power production (decision in programme board)
8 Vision for KME-programme By material technology development improve electrical efficiency and overall efficiency (CHP) when utilising climate neutral fuels in thermal energy conversion processes. The overarching aim is more effective power and heat production with high fuel flexibility and also to improve utilisation of limited fuel sources and heat sinks for CHP as well as reduce environmental impact. The long-term vision includes an erection of a new full scale demonstration CHP plant in , fired with renewable bio fuels and refuse fractions, with at least 3-4 % (percentage points) higher electrical efficiency, compared with commercial plants that has been built today (2010)
9 Goals for KME-programme Presentation of technical solution for a commercial feasible reference power plant (RPP) as a basis for the demonstration Deeper understanding and knowledge of material process solutions to prevent super heater and furnace corrosion with advanced steam data. Lab tests to appoint mechanisms affecting material life time during new advanced steam data requirements. Creeping, cracking etc. Exposure tests with partly new boiler super heater materials Exposure tests with new alumina forming FeCrAl materials Development of improved analysis methods to determine weldability of Ni based super alloys
10 Goals for KME-programme Show that conventional materials can be joined by welding with high temperature materials Integration between with the international welding project Weldmat. Validation of materials and surface coatings for coming industrial gasturbine plants Continue to build networks between industry and universities (post docs, PhDs etc)
11 Ongoing work Eleven projects ongoing, mostly material projects. A few more coming in. Furnace wall corrosion in boilers FeCrAl alloys for components in boilers Super heater corrosion in boilers New generation of 12% chromium steels Additives to avoid corrosion and fouling RPP project for further define plant configuration and steam parameters Process analysis and design Preliminary economic assessment Design and cost studies 100 MWe (Metso, Siemens) Identify possible host for Demo-plant Risk management/evaluation Identify financing options EU FP7 one possibility
12 Present status Biofuelled CHP plant concept designed for higher steam parameters Three possible plant sizes: 25, 50 och 100 MWe Fuels: forest residues (clean wood fuel) and a wider fuel span including recycled waste wood chips. Preliminary data: 175 bar/600/600 C (with reheat and clean biofuel) 140 bar/560 C (broader fuel span). Electrical efficiency (net): 35 % CHP, 39 % condensing mode (clean biofuel) 34 % CHP (broader biofuel)
13 Present status Preliminary data, 100 MWe Fuel clean biofuel broader fuel span Pressure bar Temp C Efficiency (net) % CHP / Effciency (net) % condensing mode
14 Time plan KME R&D and Demo KME Phase 1 KME Phase 2 KME Phase Pre-study Planning R&D Activities Long-term R&D projects Short-term R&D project (RPP demo focus) Mid program report - phase 1 V Demonstration projects and programs Tests in existing plants Demonstration program - RPP-demo Demonstration phase - RPP-demo EU project (if possible) Forming EU project and organisation Application & process Demonstration plant (RPP-demo) Site selection Preliminary basic design Permit application & process Permit approval Basic design and RFP Purcasing Order decision Delivery & Erection Commissioning V Host and site chosen V V
15 Thank you for your attention! Bertil Wahlund Elforsk Sweden
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