BEST PROCESS OPTIMISATION

Transcription

1 AD & BIOGAS WINNER 2016 BEST PROCESS OPTIMISATION PRE-BASIC BIOGAS MALMÖ SWEDEN ROY SPEE GENERATING BIOMETHANE & LIQUID CO 2 FROM FOOD & BEVERAGE WASTE 7 YEARS OF BIOGAS UPGRADING EXPERIENCE

2 WE ARE DRIVEN BY A PURPOSE 2

3 OUR CAPABILITIES AND RESOURCES SPAN THE GLOBE ~30,000 EMPLOYEES 7 CONTINENTS $6.4 Billion ANNUAL REVENUE (2015) ~100 MANUFACTURING FACILITIES 500+ PRODUCT LINES 60+ SERVICE CENTERS 3

4 FOOD & BEVERAGE PROCESS SOLUTIONS BEVERAGE SYSTEMS Enschede, The Netherlands SÜDMO, Riesbürg, Germany Hamilton, New Zealand HAFFMANS Venlo, The Netherlands Production of the Beer Membrane Filter (BMF) + cellar solutions Production of membranes and membrane modules using proprietary production equipment Solutions for process, wastewater treatment Production of valves, fittings and integrated valve systems Provides sustainable processing solutions to maximize production time and operational flexibility, from design through to the final commissioning of your process system. Production of quality control and process equipment for the brewing and beverage industries Production of CO 2 recovery and biogas upgrading solutions for the brewing / beverage, bio-ethanol and biogas industry NORDIC BIOGAS CONFERENCE 2016: 4

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6 PRODUCTS PRODUCTS PRODUCTS ARN: BIOGAS UPGRADING FROM BIOWASTE WASTE STREAMS WASTE WATER MANURE ENERGY CROPS LANDFILL ANAEROBIC DIGESTION PRE-TREATMENT (COOLING, HEATING, H 2 S REMOVAL) HAFFMANS BIOGAS UPGRADING PRODUCT PORTFOLIO 1 CHP PRODUCT PRODUCT STANDARD Membrane Solution Without CO 2 -Liquefaction <0,5% METHANE LOSS ADVANCED Membrane Solution Without CO 2 -Liquefaction 0% METHANE LOSS ADVANCED plus Membrane Solution Including CO 2 -Liquefaction 0% METHANE LOSS ELECTRICITY LOCAL HEAT BIO-METHANE GRID INJECTION BIO-METHANE GRID INJECTION BIO-METHANE GRID INJECTION BIO-METHANE CNG BIO-METHANE CNG BIO-METHANE CNG FOODGRADE CO 2 FEEDSTOCK LNG FUTURE SOLUTION LNG FUTURE SOLUTION LNG FUTURE SOLUTION VALUE CURRENT -HAFFMANS PORTFOLIO 195 W/Nm 3 BIOGAS 280 W/Nm 3 BIOGAS 360 W/Nm 3 BIOGAS 6

7 BIOGAS UPGRADING - MEMBRANE GAS SEPARATION 7

8 BIOGAS UPGRADING STANDARD SYSTEM Biogas AD Flare Fan Blower Low Pressure Stage Scrubber Chiller Heater Activ Carbon (H 2 S/VOC) Low Pressure BIOGAS PART Membrane Separation 45% v/v CO 2 50% v/v CH 4 High Pressure Stage Membrane Stage 1 & 2 Revenue Stream 30% v/v CO 2 Compression High Pressure 1 st Stage 2 nd Stage Temperature Quality Control BioMethane 70% v/v CH 4 Flare / Digester Methane Recovery 94% v/v CO 2 6% v/v CH 4 Membrane Stage 3 3 rd Stage Vent 0.5-1% CH 4 8

9 BIOGAS UPGRADING ADVANCED SYSTEM Biogas AD Flare Fan Blower Low Pressure Stage Scrubber Chiller Heater Activ Carbon (H 2 S/VOC) Low Pressure BIOGAS PART Membrane Separation 45% v/v CO 2 50% v/v CH 4 High Pressure Stage Membrane Stage 1 & 2 Revenue Stream 30% v/v CO 2 Compression High Pressure 1 st Stage 2 nd Stage Temperature Quality Control BioMethane 70% v/v CH 4 Methane Recovery Green CO 2 to free air / Local gas consumption Flare / Digester 94% v/v CO 2 High Pressure Stage Purification & Liquefaction Stage 6% v/v CH 4 Compression High Pressure Regenerative Activ Carbon & Drier CO 2 Liquefier Stripper - Reboiler CO 2 PART Cryogenic Separation 9

10 BIOGAS UPGRADING - ADVANCED plus SYSTEM Biogas AD Flare Fan Blower Low Pressure Stage Scrubber Chiller Heater Activ Carbon (H 2 S/VOC) Low Pressure BIOGAS PART Membrane Separation 45% v/v CO 2 50% v/v CH 4 High Pressure Stage Membrane Stage 1 & 2 Revenue Stream 30% v/v CO 2 Compression High Pressure 1 st Stage 2 nd Stage Temperature Quality Control BioMethane 70% v/v CH 4 Methane Recovery Green CO 2 to free air / Local gas consumption Flare / Digester 94% v/v CO 2 High Pressure Stage Purification & Liquefaction Stage Revenue Stream 6% v/v CH 4 Compression High Pressure Regenerative Activ Carbon & Drier CO 2 Liquefier Stripper - Reboiler + Pump Liquid CO 2 Storage tank Foodgrade Liquid CO 2 CO 2 PART Cryogenic Separation 10

11 APPLICATIONS FOR CO 2 CO 2 is used in different forms: gaseous, liquid, solid or super critical Agri-production Accelerate plant growth in greenhouses Beverages Carbonation and beverage dispensing Other industries 15% ph control Water treatment Chemistry Reactive agent Food industries Food preservation, freezing, chilling, packaging Agricultural & Food 85 % Industrial cleaning Solvent free cleaning for surfaces Refrigerated transport Maintain the cold chain for fresh and frozen products Arc stabilisation in MAG welding Welding Many other applications : fire extinguishers, natural refrigerant, stunning of animals 11

12 ADDITIONAL REVENUE WITH CO 2 -BOLT-ON Biogas AD Flare 45% v/v CO 2 EXISTING BIOGAS UPGRADING PLANT 55% v/v CH 4 Methane Recovery ~2% of Biogas flow Green CO 2 to free air / Local gas consumption 98,5% v/v CO 2 High Pressure Stage Purification & Liquefaction Stage Revenue Stream 1,5% v/v CH 4 Compression High Pressure Regenerative Activ Carbon and Drier CO 2 Liquefier System Reboiler + Stripper + Pump Liquid CO 2 Storage tank Foodgrade Liquid CO 2 CO 2 -Bolt-On CO 2 purity acc EIGA Specs 440 W/Nm 3 raw CO 2 12

13 BIOGAS UPGRADING 13

14 BIOGAS UPGRADING 14

15 BIOGAS UPGRADING 15

16 REFERENCE VEGETABLE MATERIAL Customer Market Capacity : ARN waste processing industry : Compost Processing industry : 530 Nm 3 /h biogas CO 2 for greenhouses (via Linde)

17 ARN: BIOGAS UPGRADING CHALLENGES CHALLENGES Decreasing capacity and separation efficiency Controling the gas quality due to variance in biomass Plugging of membranes by VOCs (terpene, limonene and ketone) Frequent replacement of activated carbon Self-cleaning membranes Very strict regulations on CO2 quality 17

18 REFERENCE LIST HAFFMANS: BIO-WASTE CUSTOMER PRODUCT COUNTRY START-UP CAPACITY MARKET OUTPUT Fountain Civil Engineering, Cape Town Advanced Plus SA Mar Nm 3 /h Biogas Food & vegetable based waste 1010 Nm 3 /h Bio-methane 1040 kg/h BioCO 2 UTS, Raynham Farms Standard UK Jul Nm 3 /h Biogas Organic Waste 565 Nm 3 /h Bio-methane Indaver, Alphen a/d Rijn Advanced Plus NL Jun Nm 3 /h Biogas Garden & household organic waste 670 Nm 3 /h Bio-methane 775 kg/h Bio CO 2 Abfallverwertung, Augsburg Advanced D Oct Nm 3 /h Biogas Garden & household organic waste 610 Nm 3 /h Bio-methane ARN, Weurt Advanced Plus NL Aug Nm 3 /h Biogas Garden & household organic waste 320 Nm 3 /h Bio-methane 390 kg/h Bio CO 2 Ecofuels, Well Advanced Plus NL Aug Nm 3 /h Biogas Vegetable-Fruit based waste 270 Nm 3 /h Bio-methane 330 kg/h Bio CO 2 18

19 REFERENCES & ADVANTAGES Biogas Upgrading Projects EIGA: European Industrial Gas Association Biomethane Biomethane + CO2 Capture PROVEN TECHNOLOGY PROVIDER In-house membrane & CO 2 systems design & production Low membrane pressure and power consumption 7 + years proven membrane service life No methane slip possible (increased revenue, clean lean gas) Liquid & gaseous CO 2 as 2 nd value stream CO 2 end quality according to EIGA Food safety risk assessment completed in cooperation with major gas company Standardized skid modules in low-cost buildings for short delivery time and easy maintenance 24/7 service desk & own service team Globally CO 2 recovery plants in operation Award winner 2016: Best process optimization CH 4 to pipeline, CNG & LNG 19

20 Thank you for your attention! 20