Rothenberger Roweld P 160 B Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating
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1 Rothenberger Roweld P 160 B Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating Welding takes place according to the relevant DVS guidelines DVS 2207 and 2208 The following parameters apply to the machine type listed above only Reference value for the heating element temperature is 220 C Changeover should be kept as short as possible Additionally to the given bead-up force and welding force, the moving force of the support must be added! Schematic presentation of the welding process OD SDR Bead-up Heat-up Changeover (max) Joining pressure buildup SDR bar s 5 s 5 s 1.90 bar 6 min SDR bar s 5 s 5 s 1.90 bar 6 min 40 SDR bar s 5 s 5 s 2.20 bar 6 min SDR bar 1 50 s 5 s 5 s 2.50 bar 6 min SDR bar 1 58 s 5 s 5 s 2.90 bar 8 min SDR bar 1 69 s 5 s 5 s 3.30 bar 9 min SDR bar s 5 s 5 s 2.80 bar 6 min SDR bar s 5 s 5 s 2.90 bar 6 min 50 SDR bar 1 52 s 5 s 5 s 3.30 bar 7 min SDR bar 1 61 s 5 s 5 s 3.80 bar 8 min SDR bar s 6 s 6 s 4.40 bar 10 min SDR bar s 6 s 6 s 5.10 bar 11 min 47
2 Heat-up Changeover Joining pressure build SDR Bead-up (max) -up SDR bar 1 52 s 5 s 5 s 4.20 bar 7 min SDR bar 1 54 s 5 s 5 s 4.40 bar 7 min 63 SDR bar 1 63 s 5 s 5 s 5.10 bar 8 min SDR bar s 6 s 6 s 5.90 bar 10 min SDR bar s 6 s 6 s 6.80 bar 12 min SDR bar s 7 s 7 s 7.70 bar 14 min SDR bar 1 59 s 5 s 5 s 5.70 bar 8 min SDR bar 1 61 s 5 s 5 s 5.90 bar 8 min 75 SDR bar s 6 s 6 s 6.90 bar 10 min SDR bar s 6 s 6 s 7.90 bar 11 min SDR bar s 7 s 7 s 9.30 bar 13 min SDR bar s 8 s 8 s bar 16 min SDR bar 1 69 s 5 s 5 s 7.90 bar 9 min SDR bar s 6 s 6 s 8.30 bar 10 min 90 SDR bar s 6 s 6 s 9.60 bar 11 min SDR bar s 7 s 7 s bar 13 min SDR bar s 8 s 8 s bar 16 min SDR bar s 8 s 9 s bar 18 min SDR bar s 6 s 6 s bar 11 min SDR bar s 6 s 6 s bar 12 min 110 SDR bar s 7 s 7 s bar 14 min SDR bar s 8 s 8 s bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 22 min SDR bar s 6 s 6 s bar 12 min SDR bar s 7 s 7 s bar 13 min 125 SDR bar s 7 s 7 s bar 15 min SDR bar s 8 s 8 s bar 18 min SDR bar s 9 s 9 s bar 21 min SDR bar s 10 s 11 s bar 24 min SDR bar s 7 s 7 s bar 13 min SDR bar s 7 s 7 s bar 14 min 140 SDR bar s 8 s 8 s bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min 48
3 Rothenberger Roweld P 250 B Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating Welding takes place according to the relevant DVS guidelines DVS 2207 and 2208 The following parameters apply to the machine type listed above only Reference value for the heating element temperature is 220 C Changeover should be kept as short as possible Additionally to the given bead-up force and welding force, the moving force of the support must be added! Schematic presentation of the welding process OD Heat-up Changeover Joining pressure buildup SDR Bead-up (max) SDR bar 1 69 s 5 s 5 s 4.50 bar 9 min SDR bar s 6 s 6 s 4.70 bar 10 min 90 SDR bar s 6 s 6 s 5.50 bar 11 min SDR bar s 7 s 7 s 6.40 bar 13 min SDR bar s 8 s 8 s 7.40 bar 16 min SDR bar s 8 s 9 s 8.60 bar 18 min SDR bar s 6 s 6 s 6.80 bar 11 min SDR bar s 6 s 6 s 7.00 bar 12 min 110 SDR bar s 7 s 7 s 8.10 bar 14 min SDR bar s 8 s 8 s 9.50 bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 22 min 49
4 Heat-up Changeover Joining pressure buildup SDR Bead-up (max) SDR bar s 6 s 6 s 8.40 bar 12 min SDR bar s 7 s 7 s 8.70 bar 13 min 125 SDR bar s 7 s 7 s bar 15 min SDR bar s 8 s 8 s bar 18 min SDR bar s 9 s 9 s bar 21 min SDR bar s 10 s 11 s bar 24 min SDR bar s 7 s 7 s bar 13 min SDR bar s 7 s 7 s bar 14 min 140 SDR bar s 8 s 8 s bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min SDR bar s 7 s 7 s bar 15 min SDR bar s 8 s 8 s bar 16 min 160 SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 22 min SDR bar s 10 s 11 s bar 26 min SDR bar s 11 s 13 s bar 31 min SDR bar s 8 s 8 s bar 17 min SDR bar s 8 s 8 s bar 18 min 180 SDR bar s 9 s 10 s bar 21 min SDR bar s 10 s 11 s bar 25 min SDR bar s 11 s 13 s bar 29 min SDR bar s 13 s 15 s bar 35 min SDR bar s 8 s 9 s bar 19 min SDR bar s 8 s 9 s bar 19 min 200 SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min SDR bar s 12 s 14 s bar 32 min SDR bar s 14 s 16 s bar 38 min SDR bar s 9 s 9 s bar 21 min SDR bar s 9 s 10 s bar 21 min 225 SDR bar s 10 s 11 s bar 25 min SDR bar s 11 s 13 s bar 30 min SDR bar s 13 s 15 s bar 36 min SDR bar s 15 s 18 s bar 42 min 50
5 Rothenberger Roweld P 355 B Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating Welding takes place according to the relevant DVS guidelines DVS 2207 and 2208 The following parameters apply to the machine type listed above only Reference value for the heating element temperature is 220 C Changeover should be kept as short as possible Additionally to the given bead-up force and welding force, the moving force of the support must be added! Schematic presentation of the welding process OD Heat-up Changeover Joining pressure buildup SDR Bead-up (max) SDR bar 1 69 s 5 s 5 s 4.50 bar 9 min SDR bar s 6 s 6 s 4.70 bar 10 min OD 90 SDR bar s 6 s 6 s 5.50 bar 11 min SDR bar s 7 s 7 s 6.40 bar 13 min SDR bar s 8 s 8 s 7.40 bar 16 min SDR bar s 8 s 9 s 8.60 bar 18 min SDR bar s 6 s 6 s 6.80 bar 11 min SDR bar s 6 s 6 s 7.00 bar 12 min OD 110 SDR bar s 7 s 7 s 8.10 bar 14 min SDR bar s 8 s 8 s 9.50 bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 22 min 51
6 Heat-up Changeover Joining pressure build SDR Bead-up (max) -up SDR bar s 6 s 6 s 8.40 bar 12 min SDR bar s 7 s 7 s 8.70 bar 13 min OD 125 SDR bar s 7 s 7 s bar 15 min SDR bar s 8 s 8 s bar 18 min SDR bar s 9 s 9 s bar 21 min SDR bar s 10 s 11 s bar 24 min OD 140 OD 160 OD 180 OD 200 OD 225 SDR bar s 7 s 7 s bar 13 min SDR bar s 7 s 7 s bar 14 min SDR bar s 8 s 8 s bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min SDR bar s 7 s 7 s bar 15 min SDR bar s 8 s 8 s bar 16 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 22 min SDR bar s 10 s 11 s bar 26 min SDR bar s 11 s 13 s bar 31 min SDR bar s 8 s 8 s bar 17 min SDR bar s 8 s 8 s bar 18 min SDR bar s 9 s 10 s bar 21 min SDR bar s 10 s 11 s bar 25 min SDR bar s 11 s 13 s bar 29 min SDR bar s 13 s 15 s bar 35 min SDR bar s 8 s 9 s bar 19 min SDR bar s 8 s 9 s bar 19 min SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min SDR bar s 12 s 14 s bar 32 min SDR bar s 14 s 16 s bar 38 min SDR bar s 9 s 9 s bar 21 min SDR bar s 9 s 10 s bar 21 min SDR bar s 10 s 11 s bar 25 min SDR bar s 11 s 13 s bar 30 min SDR bar s 13 s 15 s bar 36 min SDR bar s 15 s 18 s bar 42 min 52
7 SDR Bead-up Heat-up Changeover (max) Joining pressure buildup OD 250 OD 280 OD 315 SDR bar s 9 s 10 s bar 22 min SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min SDR bar s 12 s 14 s bar 32 min SDR bar s 14 s 16 s bar 39 min SDR bar s 16 s 16 s bar 47 min SDR bar s 10 s 11 s bar 24 min SDR bar s 10 s 11 s bar 25 min SDR bar s 11 s 13 s bar 30 min SDR bar s 13 s 15 s bar 36 min SDR bar s 15 s 18 s bar 43 min SDR bar s 17 s 18 s bar 52 min SDR bar s 10 s 12 s bar 27 min SDR bar s 11 s 12 s bar 28 min SDR bar s 12 s 14 s bar 33 min SDR bar s 14 s 17 s bar 40 min SDR bar s 15 s 18 s bar 42 min SDR bar s 19 s 21 s bar 58 min 53
8 Rothenberger Roweld P 500 B Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating Welding takes place according to the relevant DVS guidelines DVS 2207 and 2208 The following parameters apply to the machine type listed above only Reference value for the heating element temperature is 220 C Changeover should be kept as short as possible Additionally to the given bead-up force and welding force, the moving force of the support must be added! Schematic presentation of the welding process OD SDR Bead-up Heat-up Changeover (max) Joining pressure buildup SDR bar s 8 s 9 s 9.60 bar 19 min SDR bar s 8 s 9 s 9.90 bar 19 min 200 SDR bar s 9 s 10 s bar 23 min SDR bar s 10 s 12 s bar 27 min SDR bar s 12 s 14 s bar 32 min SDR bar s 14 s 16 s bar 38 min SDR bar s 9 s 9 s bar 21 min SDR bar s 9 s 10 s bar 21 min 225 SDR bar s 10 s 11 s bar 25 min SDR bar s 11 s 13 s bar 30 min SDR bar s 13 s 15 s bar 36 min SDR bar s 15 s 18 s bar 42 min 54
9 Heat-up Changeover Joining pressure build SDR Bead-up (max) -up SDR bar s 9 s 10 s bar 22 min SDR bar s 9 s 10 s bar 23 min 250 SDR bar s 10 s 12 s bar 27 min SDR bar s 12 s 14 s bar 32 min SDR bar s 14 s 16 s bar 39 min SDR bar s 16 s 16 s bar 47 min SDR bar s 10 s 11 s bar 24 min SDR bar s 10 s 11 s bar 25 min 280 SDR bar s 11 s 13 s bar 30 min SDR bar s 13 s 15 s bar 36 min SDR bar s 15 s 18 s bar 43 min SDR bar s 17 s 18 s bar 52 min SDR bar s 10 s 12 s bar 27 min SDR bar s 11 s 12 s bar 28 min 315 SDR bar s 12 s 14 s bar 33 min SDR bar s 14 s 17 s bar 40 min SDR bar s 15 s 18 s bar 42 min SDR bar s 19 s 21 s bar 58 min SDR bar s 11 s 13 s bar 30 min SDR bar s 11 s 13 s bar 31 min 355 SDR bar s 13 s 16 s bar 37 min SDR bar s 16 s 16 s bar 45 min SDR bar s 18 s 19 s bar 54 min SDR bar s 21 s 22 s bar 64 min SDR bar s 12 s 14 s bar 33 min SDR bar s 12 s 14 s bar 34 min 400 SDR bar s 14 s 17 s bar 41 min SDR bar s 17 s 18 s bar 50 min SDR bar s 20 s 20 s bar 60 min SDR bar s 22 s 25 s bar 70 min SDR bar s 13 s 16 s bar 37 min SDR bar s 14 s 16 s bar 38 min 450 SDR bar s 16 s 16 s bar 46 min SDR bar s 18 s 20 s bar 56 min SDR bar s 21 s 23 s bar 66 min SDR bar s 24 s 29 s bar 78 min 55
10 Rothenberger Roweld P 630 B Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating Welding takes place according to the relevant DVS guidelines DVS 2207 and 2208 The following parameters apply to the machine type listed above only Reference value for the heating element temperature is 220 C Changeover should be kept as short as possible Additionally to the given bead-up force and welding force, the moving force of the support must be added! Schematic presentation of the welding process OD Heat-up Changeover Joining pressure buildup SDR Bead-up (max) SDR bar s 10 s 12 s bar 27 min SDR bar s 11 s 12 s bar 28 min 315 SDR bar s 12 s 14 s bar 33 min SDR bar s 14 s 17 s bar 40 min SDR bar s 15 s 18 s bar 42 min SDR bar s 19 s 21 s bar 58 min SDR bar s 11 s 13 s bar 30 min SDR bar s 11 s 13 s bar 31 min 355 SDR bar s 13 s 16 s bar 37 min SDR bar s 16 s 16 s bar 45 min SDR bar s 18 s 19 s bar 54 min SDR bar s 21 s 22 s bar 64 min 56
11 Heat-up Changeover Joining pressure SDR Bead-up (max) build-up SDR bar s 12 s 14 s bar 33 min SDR bar s 12 s 14 s bar 34 min 400 SDR bar s 14 s 17 s bar 41 min SDR bar s 17 s 18 s bar 50 min SDR bar s 20 s 20 s bar 60 min SDR bar s 22 s 25 s bar 70 min SDR bar s 13 s 16 s bar 37 min SDR bar s 14 s 16 s bar 38 min 450 SDR bar s 16 s 16 s bar 46 min SDR bar s 18 s 20 s bar 56 min SDR bar s 21 s 23 s bar 66 min SDR bar s 24 s 29 s bar 78 min SDR bar s 14 s 17 s bar 40 min SDR bar s 15 s 18 s bar 42 min 500 SDR bar s 17 s 18 s bar 51 min SDR bar s 20 s 20 s bar 61 min SDR bar s 23 s 26 s bar 72 min SDR bar s 16 s 19 s bar 45 min 560 SDR bar s 16 s 16 s bar 46 min SDR bar s 19 s 20 s bar 56 min SDR bar s 21 s 23 s bar 67 min 57
12 Rothenberger Roweld P 630 B plus Welding parameters for egeplast SLM 3.0 pipes - butt fusion jointing without cutting back the coating Welding takes place according to the relevant DVS guidelines DVS 2207 and 2208 The following parameters apply to the machine type listed above only Reference value for the heating element temperature is 220 C Changeover should be kept as short as possible Additionally to the given bead-up force and welding force. the moving force of the support must be added! Schematic presentation of the welding process OD Heat-up Changeover Joining pressure build-up SDR Bead-up (max) SDR bar s 10 s 12 s bar 27 min SDR bar s 11 s 12 s bar 28 min 315 SDR bar s 12 s 14 s bar 33 min SDR bar s 14 s 17 s bar 40 min SDR bar s 15 s 18 s bar 42 min SDR bar s 19 s 21 s bar 58 min SDR bar s 11 s 13 s bar 30 min SDR bar s 11 s 13 s bar 31 min 355 SDR bar s 13 s 16 s bar 37 min SDR bar s 16 s 16 s bar 45 min SDR bar s 18 s 19 s bar 54 min SDR bar s 21 s 22 s bar 64 min 58
13 Heat-up Changeover Joining pressure SDR Bead-up (max) build-up SDR bar s 12 s 14 s bar 33 min SDR bar s 12 s 14 s bar 34 min 400 SDR bar s 14 s 17 s bar 41 min SDR bar s 17 s 18 s bar 50 min SDR bar s 20 s 20 s bar 60 min SDR bar s 22 s 25 s bar 70 min SDR bar s 13 s 16 s bar 37 min SDR bar s 14 s 16 s bar 38 min 450 SDR bar s 16 s 16 s bar 46 min SDR bar s 18 s 20 s bar 56 min SDR bar s 21 s 23 s bar 66 min SDR bar s 24 s 29 s bar 78 min SDR bar s 14 s 17 s bar 40 min SDR bar s 15 s 18 s bar 42 min 500 SDR bar s 17 s 18 s bar 51 min SDR bar s 20 s 20 s bar 61 min SDR bar s 23 s 26 s bar 72 min SDR bar s 16 s 19 s bar 45 min 560 SDR bar s 16 s 16 s bar 46 min SDR bar s 19 s 20 s bar 56 min SDR bar s 21 s 23 s bar 67 min 59
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