Fiber Optic Cable Installation

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1 Instruction Sheet P/N Fiber Optic Cable Installation. Description This instruction sheet explains installation procedures for a rotary atomizer fiber optic cable. Refer to the Fiber Optic Module manual for safety guidelines and more detailed instructions about how to install and operate the fiber optic module. 2. Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Use the following procedures to connect the fiber optic cable to the rotary atomizer and fiber optic module. Rotary Atomizer Connection Use the following procedure to connect the fiber optic cable to the rotary atomizer.. Remove the outer cover of the rotary atomizer. Refer to the rotary atomizer manual for instructions. 2. See Figure. Locate the sensor plate () on the rear of the rotary atomizer. Remove the / -in. ferrule nut (2) from the sensor plate. A / -in. plug may have been installed in the / -in. ferrule nut. Remove the plug.. Slide the / -in. ferrule nut on to the end of the fiber optic cable () until the nut comes in contact with the stop ().. Remove the reducer bushing and elbow (5) from the port marked EXHAUST at the rear of the turbine. 5. Push the fiber optic cable into the sensor plate (). Adjust the cable stop to within.8 6. mm ( / 8 / in.) from the / -in. ferrule nut (2). Tighten the ferrule nut. 6. Route the fiber optic cable through the large V shaped opening at the rear of the rotary atomizer. 999 Nordson Corporation

2 2 Fiber Optic Cable Rotary Atomizer Connection (contd) A Fig. Connecting the Fiber Optic Cable to the Rotary Atomizer. Sensor plate. Fiber optic cable 2. / -in. ferrule nut. Stop 5. Reducer bushing and elbow Fiber Optic Module Connection Use the following procedure to connect the fiber optic cable to the fiber optic module. CAUTION: Determine the desired length of the fiber optic cable before cutting the cable. Provide a protected path for the fiber optic cable. Install the fiber optic cable so it will not be subject to undue stress or kinking. The bend radius of the fiber optic cable must not be less than 2.5 cm ( in.). CAUTION: Do not clean any end of the fiber optic cable with solvents. Solvent will damage the fiber optic core. Use a clean, soft cloth if cleaning is required.

3 Fiber Optic Cable. Install the fiber optic module. Refer to the Fiber Optic Module manual for instructions. 2. Remove the outer cover of the fiber optic module by removing the four screws, lockwashers and flat washers.. Use the following steps to strip the fiber optic cable. a. Cut the fiber optic cable to the desired length. b. Using a sharp knife or similar tool, split the cable mm (2 / 2 in.) from the unterminated end of the fiber optic cable. c. See Figure 2. Insert the split fiber optic cable into two of the holes in the cable cutter. d. Cut the fiber optic cable by firmly pushing down on the blade. Cut the cable using a smooth motion, otherwise the cut may be rough, resulting in lowered cable transmission ability. NOTE: If the cut is rough, cut a little more off the end of the cable using another cutting hole. Do not use any cutting hole more than once A Fig. 2 Cable Cutter

4 Fiber Optic Cable Fiber Optic Module Connection (contd). See Figure. Pass the split cable ends through the supplied liquid-tight fitting () and cap (). 5. Insert each cable end into the plug () until the cable exits the plug approximately 6. mm ( / in.). Position the cable end into the transmitter/receiver port (2) on the photoelectric sensor. Slide the cap and plug towards the photoelectric sensor. Rotate the cap clockwise while gently pushing on the cap to lock the cap on to the photoelectric sensor. 6. Install the liquid tight fitting to the fiber optic module enclosure. Do not twist the fiber optic cable or bend the cable more than a 2.5 cm (-in.) bend radius. 2 Fig. Connecting the Fiber Optic Cable to the Fiber Optic Module. Plug 2. Transmitter/receiver port. Cap. Liquid-tight fitting A 7. Set the switches on the fiber optic photoelectric sensor following the guidelines given in Table. Table Fiber Optic Module Switch Settings Switch Function Setting MODE L. ON ALM. OFF TIMER OFF

5 Fiber Optic Cable 5 8. See either Figure (manual operation) or Figure 5 (automatic operation). Connect 5 Vdc to the fiber optic module. 9. The fiber optic module may now connect to the receiving device. Refer to the Fiber Optic Module manual for interconnection information. MODULE RED BLK WHT BRN 2 +5 VDC +5 VDC PWR GND GND DETECT SIG OUT 5 GND 6 STABILITY SIGNAL OUT TB 72002A Fig. Fiber Optic Module Wiring Diagram Manual Operation DIVIDE BY FOUR BOARD MODULE RED BLK WHT BRN 2 RED BLK WHT CONN +5 VDC GND SIG + SIG +5 VDC PWR IN TB 7200A Fig. 5 Fiber Optic Module Wiring Diagram Automatic Operation

6 6 Fiber Optic Cable. Adjusting the Fiber Optic Module Follow this procedure to adjust the fiber optic module.. Look at the turbine disk through the exhaust port. Rotate the turbine by hand until the non-reflective surface is opposite the fiber optic cable. 2. See Figure 6. Rotate the trimmer adjustment knob to the right until the red LED on the fiber optic photoelectric sensor lights and remains lit (point A).. Rotate the turbine by hand until the reflective surface is opposite the fiber optic cable.. Rotate the trimmer adjustment knob to the left, counting turns of the knob until the red LED on the fiber optic photoelectric sensor shuts off and remains off (point B). 5. Rotate the trimmer adjustment knob to the right half way between points A and B. 6. See Figure. Install the reducer bushing and elbow (5) in the EXHAUST port on the rear of the turbine. 7. Apply a minimum of. bar (60 psig), 5.5 bar (80 psig) optimum, bearing air to the rotary atomizer turbine. 8. Slowly spin the rotary atomizer turbine shaft. If the photoelectric sensor is properly adjusted, the red and green LEDs will flash on and off as the turbine spins. 9. Install the outer cover of the rotary atomizer. 999 Nordson Corporation

7 Fiber Optic Cable 7 D. ON L. ON MODE TRIMMER ADJ. RED GREEN OUT STB OFF ALM. TIMER OFF DLY ON DLY OFF A Fig. 6 Module Controls and Indicators

8 8 Fiber Optic Cable. Parts See Figure 7. Item Part Description Quantity Note 2 95 Installation kit, cable, optic 2 2 Cable, fiber optic, reflective 2 2 Connector, cable, fiber optic 2 Fig. 7 Fiber Optic Cable Installation Kit 72000A Original copyright date 99. Nordson and the Nordson logo are registered trademarks of Nordson Corporation.

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