Bondstrand 2000 Fiberglass Pipe and Fittings

Transcription

1 Bondstrand 2000 Fiberglass Pipe and Fittings for general industrial service Uses and applications Waste water and sewage systems Potable water lines Chemical process piping Food processing plant piping Drainage systems Cooling water piping Deionized water systems Jet fuel and liquid petroleum piping Jet engine air start systems Piping Systems for alkalis and nonoxidizing acids General industrial service for moderately corrosive liquids Listings MIL-P for fuel and petroleum liquids. U.S. Federal Regulations 21 CFR and 21 CFR for conveying foodstuffs when joined with Bondstrand RP-6A epoxy adhesive. Bondstrand RP-34 epoxy adhesive listed with NSF for potable water service. RAL Gütegemeinschaft (Germany) for industrial piping. Advantages Excellent corrosion resistance over a wide temperature range. Weighs 1/6 as much as steel. Does not require thrust blocks at ambient operating temperatures when properly installed. Smooth inner liner produces extremely low frictional loss for greater discharge and reduced pumping costs. Low thermal conductivity (1/100th of steel) minimizes heat losses. Withstands full vacuum when properly bedded and backfilled. Subzero temperatures will not adversely affect mechanical properties. Ameron 19B5 FP163D 0 09/93 Printed in Holland

2 Performance From 175 to 1015 psi (1.2 to 7.0 MPa) using a 6000 psi (41.4 N/mm 2 ) cyclic hydrostatic design basis. Continuous operating temperatures to 250ºF (121ºC). System designed to ASTM D to 1 short term safety factor. Description Pipe Filament-wound fiberglass reinforced epoxy resin pipe with integral inch (0.5 mm) resin-rich reinforced liner. Filament-wound fittings Furnished with reinforced liner using same resin as pipe. Tees Flanges 90º and 45º elbows Nipples and couplings Crosses Tapered body reducers 45º laterals Saddles Molded fittings Tees (2-6 inch) 90º and 45º elbows (2-6 inch) Reducing flanges Plugs and end caps Reducer bushings and plugs (2-12 inch) Flanged fittings 2-12 inch filament wound flanged fillings match ANSI B16.1 and B16.5 bolt hole pattern and face-to-face dimensions for 150 lb flanges inch flanges match ANSI B16.1 and B16.5 bolt hole pattern for 150 lb flanges. Other flange drilling patterns, such as DIN, ISO, JIS, ANSI B lb, etc., available on special request. Thermosetting adhesives RP-34 two-component epoxy for field joining Joining systems Pipe lengths Quick-Lock configuration for adhesive-bonded joints featuring integral pipe-stop for predictable, precise laying lengths. Flanges and flanged fillings. Nominal Pipe Size Random Lengths (in) (mm) (ft) (m) 1-1½ , , , , 30, , 9.1, , ,

3 Typical pipe dimensions Minimum and weights Nominal Minimum Wail Average** Pipe Size Pipe ID Thickness Sectional Area Pipe Weight (in) (mm) (in) (mm) (in) (mm) (in 2 ) (mm 2 ) (lb/ft) (kg/m) ½ *Wall thickness including 0.5 mm liner. **Use these values for calculating longitudinal thrust. Typical pipe performance Nominal Internal External Designation Pipe Size Pressure Rating Pressure Rating** per ASTM D2996 (in) (mm) (psig) (MPa) (psig) (MPa) RTRP-11FE ½ RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE RTRP-11FE-1116 * At 200ºF (93ºC) using Bondstrand RP34 adhesive. For sustained service above 200ºF reduce ratings linearly to 50% from 200ºF (93ºC) to 250ºF (l21ºc). (Internal pressure ratings are based on cyclic design). ** At 70ºF (21ºC). Reduce linearly to 90% at 150ºF (66ºC), 80% at 200ºF (93ºC) and 65% at 250ºF (121ºC). Typical fitting performance F.W. Internal Pressure Rating Nominal Filament Wound Molded Tapered Body Pipe Size Elbows & Tees Elbows & Tees Reducers & Flanges (in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa) ½

4 Typical fitting performance Nominal FW. Internal Pressure Rating Pipe Size Laterals F.W. Crosses Saddles (in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa) / Nominal F.W. Couplings Molded Pipe Size and Nipples Blind Flanges (in) (mm) (psig) (MPa) (psig) (MPa) ½ ** At 200OF (93ºC) using Bondstrand RP34 adhesive. For sustained service above 200ºF reduce ratings linearly to 50% from 200ºF (93ºC) to 250ºF (121ºC). (Internal pressure ratings are based on cyclic design). 4

5 Physical properties Pipe Property Units Value Method Thermal conductivity Btu in/h ft 2 ºF) 2.3 Ameron W/(M K) 0.33 Thermal expansion 10-6 in/in/ºf 10.0 Ameron Linear 10-6 mm/mm/ºc Flow coefficient Hazen-Williams Absolute roughness ft m 5.3 Density lb/in g/cm Mechanical properties 70ºF 200ºF ASTM Pipe Properly Units 21 ºC 93ºC Method Circumferential Tensile stress at weeping 10 3 psi D1599 N/mm Tensile modulus 10 6 psi Ameron N/mm Poissons ratio Ameron Longitudinal Tensile strength 10 3 psi D21 OS N/mm Tensile modulus 10 6 psi D21 Os N/mm Poissons ratio D2105 Beam Apparent elastic modulus 10 6 psi D2925 N/mm Hydrostatic design basis (cyclic) 10 3 psi 6.0* - D2992 N/mm Proc. A Hydrostatic design basis (static) 10 3 psi 18.0* - D2992 N/mm Proc. B * At 150ºF (66ºC). Nominal SF PS** Beam Moment Pipe Size Stiffness Factor Pipe Stiffness STIS*** of lnertia**** (in) (mm) (Ib in) (N m) (lb/in 2 ) (N/mm 2 ) N/m 2 (in 4 ) (rnm 4 ) ½ * Stiffness factor per ASTM D2412. ** Pipe stiffness per ASTM D *** Tangential initial stiffness. **** use these values for calculating permissible spans. 5

6 Buried installations Most installations at ambient operating temperatures do not require thrust blocks. Consult Ameron for information regarding blocking of buried pipelines for your specific application. Live loads: when properly bedded in compacted sand in stable soils and provided with at least three feet of cover, Bondstrand Series 2000 will carry H20 wheel loadings of at least 16,000 pounds (7250 kg). Maximum Earth Cover* Nominal Pipe Size 100 psi.69 MPa 125 psi.86 MPa 150 psi 1.O3MPa (in) (mm) (ft) (m) (ft) (m) (ft) (m) ½ , * Based on a 120 lb/ft 3 (1923 kg/rn 3 ) soil density and a 1000 psi (6.9 N/mm 2 ) modulus of soil reaction. ** Internal operating pressure. Span lengths For lines carrying water (specific gravity = 1.00). Notes: 1. Span recommendations are intended for normal horizontal piping support arrangements, a compromise between continuous spans and simple spans. but include no provision for weights (fittings, valves, flanges, etc.) or thrusts (branches, turns, etc.). 2. Span recommendations are calculated for a maximum long-time deflection of ½ inch (13 mm) to ensure good appearance and adequate drainage. 3. Fully continuous spans may be used with support spacings up to 20 percent greater for this deflection; in simple spans, support spacings should be 20 percent less, 6

7 Flow Headloss Diagram Bending H = maximum allowable delfection, S = bending length over which H occurs, 100 ft R = bending radius, α = bending angle, degrees Maximum Allowable Nominal Bending Deflection, H. for 100-ft Bending Pipe Size Radius, R (30 m) Bending Length, S Angle, α (in) (mm) (ft) (m) (ft) (m) (deg) / *Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create excessive stress concentrations. Field testing General specifications Bondstrand Series 2000 piping Systems are designed for field testing with water at 150% of rated operating pressure. Pipe construction The structural wall of Series 2000 pipe in 1-through 16-inch sizes shall have continuous glass fibers wound at 54 ¾º helical angle in a matrix of aromatic amine cured epoxy resin. The resin-rich liner shall consist of C-glass and pipe resin and shall be 20 mils (0.5 mm) thick. Fitting construction Fittings in 1-through 16-inch shall be filament wound and made from the same glass and resin as the pipe. The fitting liner shall be equal to the pipe liner in both thickness and chemical resistance. Alternatively, fittings in 2-through 6-inch sizes may be compression molded from a material which yields a chemical resistance equal to that of the pipe. 7

8 Conversions 1 psi = 6895 Pa = kg/cm 2 Testing Quality control testing-samples of pipe and couplings shall be tested at random to determine conformance of the materials. Each item shall be visually inspected for workmanship. Pipe and fittings may be hydrostatically tested by the manufacturer to 1.5 times the pressure rating, in accordance with Ameron's standard procedures. 1 bar = 10 5 PA = 14.5 psi = 1.02 kg/cm 2 1 MPa = 10 6 PA = 145 psi = 10.2 kg/cm 2 1 GPa = 10 9 Pa = 145,000 psi = 10,200 kg/cm 2 1 in = 25.4 mm 1 ft = m 1 Ib in = N m 1 in 4 = x in -7 m 4 º C = 5 / 9 (ºF -32) Important notice This literature and the information and recommendation it contains are b4sed on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains. Written comments regarding this document are invited. Please write Engineering Manager, Ameron Fiberglass Pipe Division. Fiberglass Pipe Group Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Headquarters The Americas Europe Asia P.O. Box P.O. Box 878 Ameron B.V. Ameron (Pte) Ltd Houston, TX Burkburnett, TX RO. Box 6 No. 7A, Tuas Avenue 3 U.S.A. U.S.A CA Geldermalsen Jurong Phone: (+1) Phone: (+1) The Netherlands Singapore Fax: (+1) Fax: (+1) Phone: (+31) Phone: (+65) Internet: Fax: (+31) Fax: (+65) /