CAT.E279- A. Pneumatic Transfer System. Series MF. Curvilinear operation makes flexible transfer possible.

Transcription

1 T.79- Pneumatic Transfer System Series M urvilinear operation makes flexible transfer possible.

2 3-Dimensional Pneumatic Transfer System Series urvilinear ope ffective utilization of space Magnetically coupled rodless cylinder with no external air leakage loating construction between body and cylinder tube Smooth operation obtained with special guide rollers Track rail Multiple variations for a wide range of movement possibilities In addition to linear, 3 types of curve angles and curve directions are available 3 types of curve angles available 3 types of curve direction available 5 90 Inside curve (RT type) Straight (S type) 80 Lateral curve (RS type) (5 ) (90 ) (80 ) Outside curve (R type) eatures

3 ation makes flexible transfer possible. ir supply unit (optional) Oil felt seal ir Supply Unit (optional) ir can be supplied at the end of stroke to an actuator mounted on the slide table. Plate mounting support bracket ody mounting side support uto switches mountable (both sides) Types of Units and Parts Type of units and parts atalog pages ontent Single units P. to P.9 types are available, curved and straight. Mounting and piping methods are the same as for existing products. Type of units ombination units P. to P.8 types of construction are available. dimensional structures are created by combining curved and straight units, and long strokes are created by combining straight type units only. Type of parts Set parts P. to P. Parts P.6 Parts for combination units. These consist of combinations of cylinder tube and body parts, and "combination units" are made by linking these set parts. urved units, straight units, maintenance units and end units, etc. are available. Set parts can also be used as service parts (for unit replacement of cylinder tubes and bodies). Service parts. These are service parts for each of the cylinder tubes and bodies included in the set parts. Spare parts P. & 5 Optional parts P. Spare parts Service parts (seal list) consisting of various seals and wear rings, etc. Optional parts Support brackets for Support brackets attaching & side supports cylinders are available as optional parts. onnecting section onfiguration nd units nd unit Tube ody Tube ody Wear ring Piston seal nd unit Oil felt seal Support bracket Model M ore size 3-dimensional transfer: Single units MT ore size 3-dimensional transfer: onnecting units (set parts) ylinder tube T MP ore size ody 3-dimensional transfer: Parts Spare parts M ore size PS Spare parts 3-dimensional transfer Optional parts M-S3 (side support ) MY-S (support bracket ) eatures

4 Pneumatic Transfer System 3-Dimensional Transfer/Single Units Series M ow to Order urved Type 3-dimensional transfer single unit ore size M 3 RS 5 3 mm 3mm RS RT R urved type Lateral curve Inside curve Outside curve ngle Y59 ir supply unit Note ) Description unit (ir system ) uto switch type Nil Without auto switch Refer to the table below for auto switch part numbers. Symbol Nil S W Qty. None set sets Number of auto switches Nil S n pcs. pc. "n" pcs. Note ) ir supply unit, set breakdown: Supply block (slide table side) pc. Supply ring (plate side) pcs. Straight Type pplicable uto Switches Type Reed switch Solid state switch 3-dimensional transfer single unit ore size Special function Diagnostic indication ( color indicator) lectrical entry rommet rommet M 3 S 00 3 Indicator light Yes No Yes mm 3mm Straight type Lead wire length symbols 0.5m Nil (xample) Y59 3m L (xample) Y59L 5m Z (xample) Y59Z Solid state switches marked with a "" are produced upon receipt of order. Refer to pages 0 through for detailed auto switch specifications. Stroke 00mm 50mm 300mm 350mm 00mm 50mm 500mm 600mm 000mm The maximum produceable stroke is 5000mm. Long strokes exceeding a 000mm straight type will be produced with the order made specifications (-). Y59 ir supply unit Note ) Description unit (ir system ) Load voltage uto switch part no. Wiring lectrical entry direction (output) D Perpendicular In-line 3 wire (NPN) equiv. 5V Z76 V 00V Z73 wire V 5V, V 00V or less Z80 3 wire (NPN) Y69 Y59 5V, V 3 wire (PNP) Y7PV Y7P wire V Y69 Y59 V 3 wire (NPN) Y7NWV Y7NW 5V, V 3 wire (PNP) Y7PWV Y7PW wire V Y7WV Y7W uto switch type Nil Without auto switch Refer to the table below for auto switch part numbers. Symbol Nil S W Number of auto switches Note ) ir supply unit, set breakdown: Supply block (slide table side) pc. Supply ring (plate side) pcs. Lead wire length (m) 0.5 (Nil) 3 (L) Qty. None set sets 5 (Z) pplicable load I circuit I circuit I circuit I circuit Nil S n pcs. pc. "n" pcs. Relay, PL Relay, PL Detailed specifications Page 0 Page Page

5 3-Dimensional Transfer Specifications ore size (mm) luid Proof pressure Maximum operating pressure Minimum operating pressure mbient & fluid temperature Magnetic holding force ushion Lubrication Mounting orientation Stroke length tolerance mm Piston speed Options 3 70N ir.05mpa 0.7MPa 0.8MPa 0 to 60 oth sides, Shock absorber Non-lube Unrestricted to 50st:, 5 to 000st:, 00st to : 50 to 000mm/s ir supply unit 36N Weight ) Weight of curved types ore size (mm) 3 ngle ) Weight of straight types ore size (mm) asic weight (for 0 stroke) dditional weight per 50mm of stroke (Unit:kg) (Unit: kg) alculation/example M3-S x 300/50 =.9 (kg) (asic weight) (50st additional weight) (Stroke) 3) Supply unit weight ore size (mm) Weight 0. (Unit: kg/pc.) Note) Including plate side supply unit 0.kg (ø3), 0.08kg (ø) Shock bsorber Specifications ore size Shock absorber type nergy: J Maximum stroke absorption: mm Maximum collision speed: m/sec Maximum operating frequency: cycle/min mbient temperature range: R to to 80 3 R to to 80 Spring force: N When expanded When compressed..98 Option Specifications: ir supply unit (Supply lock Section) Specifications ore size, 3 luid ir Maximum operating pressure.0mpa Minimum operating pressure 0.05MPa mbient and fluid temperature 0 to 60 ffective sectional area (v factor) 7mm² (0.38) Side Support Mounting Dimensions Support racket Mounting Dimensions SM D -ø SM D -M6 x.0 I -øj L M I -N M -ø7 Side support part no.: M-S3 Part No. M-S3 pplicable cylinder M M3 Side support part no.: M-S Note) The side supports are common to the M and M3. D 8 9 -øk Support bracket part no.: MY-S pplicable Part No. cylinder MY-S5 MY-S3 M M Support bracket part no.: MY-S I J 9.5 K L 5 6 M 8.7 N M6 x M8 x.5

6 Series M Model Selection Method Operating conditions m: Load weight (kg) υ: ollision speed (mm/s) P: Operating pressure (MPa) υ =.υa (υa = average speed) g: ravitational acceleration (9.8m/s²) Stroke (mm) Position of work piece center of gravity Mounting orientation (horizontal, vertical) Mounting orientation orizontal Vertical ød 5m P ød 50m P Σαn = Load weight (m) Max. load weight (m max) + Static moment (M) llowable static moment (M max) + Stop with external stopper : Kinetic energy of load (J) Intermediate stopping method P Ps or MT Review with MT3 or MT3 Review of operating conditions (Refer to pages 3 through 3 for determination of the load factor (Σαn). or MT Review with MT3 P>Ps or MT3 Review of operating conditions or MT Review with MT3 or MT3 Review of operating conditions m υ 000 = ( ) ² Determination of pressure (P) during intermediate stop (Note) υ =.υa (υa = average speed) s: llowable kinetic energy for intermediate stop with air pressure circuit (J) Ps: Operating pressure limit for intermediate stop with external stopper, etc. (MPa) Pv: Maximum operating pressure for vertical operation (MPa) m : Load weight (kg) mv: llowable load weight for vertical operation (kg) D : ore size (mm) α : Load factor Σαn> Dynamic moment (M) llowable dynamic moment (M max) Stop with air pressure circuit (Refer to page 36 for intermediate stops.) Determination of load's dynamic >s energy () m υ 000 = ( ) ² s orizontal Yes Determination of load factor (Σαn) Σαn Intermediate stops? No ore size determination Review of shock absorber at stroke end Standard equipment (shock absorber, stopper bolt) Review of auto switch mounting (models) Vertical or MT Review with MT3 Determination P>Pv of pressure or MT Review with MT3 m>mv P<Pv Determination of maximum load weight Speed reduction air circuit or MT3 Review of operating conditions P>Pv or MT3 Review of operating conditions m>mv (Refer to page 3 for maximum load weight.) m mv (Refer to page 35 for vertical on bottom side.) 3 Σαn = Load weight (m) Max. load weight (m max) + Static moment (M) llowable static moment (M max) + Dynamic moment (M) llowable dynamic moment (M max) Determination

7 3-Dimensional Transfer onstruction M Parts list No Description ylinder tube Slide table nd plate xternal slider tube Scraper holder Spacer up with ball xternal yoke xternal yoke Piston side yoke Piston side yoke Magnet Magnet Shaft Piston umper Parallel pin Parallel pin ead cover Tube fitting Plate Plate Plate elt holder elt holder Magnet holder Magnet V roller bearing Material luminum alloy luminum alloy luminum alloy Stainless steel luminum alloy luminum alloy rass Rolled steel plate Rolled steel plate Rolled steel plate Rolled steel plate Rare earth magnet Rare earth magnet Stainless steel luminum alloy Urethane rubber arbon steel arbon steel luminum alloy Stainless steel luminum alloy luminum alloy luminum alloy Special resin Special resin Special resin Rare earth magnet arbon steel Qty. ody luminum alloy 5 5 Note ard anodized Staight section: ard anodized urved section: lectroless nickel plated ard anodized ard anodized nodized nodized Zinc chromated Zinc chromated Zinc chromated Zinc chromated hromated Nickel plated, quenched Nickel plated, quenched ard anodized ard anodized ard anodized ard anodized Parts list No Description Track uide spacer ccentric bearing holder djustment gear Snap ring Detent fitting exagon socket head screw exagon socket head screw exagon socket head screw exagon socket head screw exagon socket head button bolt exagon socket head button bolt exagon socket head set screw Piston nut djustment bolt exagon nut Shock absorber Support bracket Support bracket Side support Side support elt seal Scraper Piston seal O-ring Wear ring Wear ring Note ) The symbol indicates optional parts. Material Spring steel Special resin Stainless steel Stainless steel Stainless steel Stainless steel hromium molybdenum steel hromium molybdenum steel hromium molybdenum steel hromium molybdenum steel hromium molybdenum steel hromium molybdenum steel hromium molybdenum steel arbon steel hromium molybdenum steel arbon steel luminum alloy luminum alloy luminum alloy luminum alloy elt NR NR NR Special resin Special resin Qty Note Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Zinc chromated Nickel plated Nickel plated R0806 ard anodized ard anodized ard anodized ard anodized Replacement parts: Seal kits ore size (mm) Seal kit No. M-PS ontents set of above Nos. 53 through 58 Note ) Seal kits are sets consisting of items 53 through 58, which can be ordered using the above seal kit number.

8 Series M onstruction M3 Parts list No. Description Material Qty. ylinder tube luminum alloy ody luminum alloy Slide table nd plate xternal slider tube Scraper holder Spacer up with ball xternal yoke xternal yoke Piston side yoke Piston side yoke Magnet Magnet Shaft Piston umper Parallel pin Parallel pin ead cover Tube fitting Plate Plate Plate elt holder elt holder Magnet holder Magnet V roller bearing luminum alloy luminum alloy Stainless steel luminum alloy luminum alloy rass Rolled steel plate Rolled steel plate Rolled steel plate Rolled steel plate Rare earth magnet Rare earth magnet Stainless steel luminum alloy Urethane rubber arbon steel arbon steel luminum alloy Stainless steel luminum alloy luminum alloy luminum alloy Special resin Special resin Special resin Rare earth magnet arbon steel 3 3 Note ard anodized Staight section: ard anodized urved section: lectroless nickel plated ard anodized ard anodized nodized nodized Zinc chromated Zinc chromated Zinc chromated Zinc chromated hromated Nickel plated, quenched Nickel plated, quenched ard anodized ard anodized ard anodized ard anodized Parts list No Description Material Track Spring steel uide spacer Special resin ccentric bearing holder Stainless steel djustment gear Stainless steel Snap ring Stainless steel Detent fitting Stainless steel exagon socket head screw hromium molybdenum steel exagon socket head screw hromium molybdenum steel exagon socket head screw hromium molybdenum steel exagon socket head screw hromium molybdenum steel exagon socket head button bolt hromium molybdenum steel exagon socket head button bolt hromium molybdenum steel exagon socket head set screw hromium molybdenum steel exagon socket head set screw hromium molybdenum steel Piston nut arbon steel djustment bolt hromium molybdenum steel exagon nut arbon steel Shock absorber exagon nut arbon steel Support bracket luminum alloy Support bracket luminum alloy Side support luminum alloy Side support luminum alloy elt seal elt Scraper NR Piston seal NR O-ring NR Wear ring Special resin Wear ring Special resin Note ) The symbol indicates optional parts. Qty Note Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Zinc chromated Nickel plated Nickel plated R Nickel plated ard anodized ard anodized ard anodized ard anodized Replacement parts: Seal kits ore size (mm) 3 Seal kit No. M3-PS ontents set of above Nos. 53 through 58 Note 3) Seal kits are sets consisting of items 53 through 58, which can be ordered using the above seal kit number. 5

9 SM SM 3-Dimensional Transfer Dimensions Straight Type M-S Stroke 06 + Stroke 35 0 ( Max. 5) -M8 x.0 djustment bolt 33 (body width) ø7.6 (cylinder tube O.D.) -M x 0.7, thread depth 6 6 -M5 x 0.8 hexagon socket head plug ø 66 x -ø5.5 through, x -ø9.5 counter bore, depth 5.5 rom back x -M6 x.0, thread depth 6 (absorber stroke) 6 -R0806 shock absorber M8 x Stroke (difference in level) M3-S Stroke -M6 x.0 thread depth 88 + Stroke x -ø6.9 through, x -ø counter bore, depth ( Max. 35) -M0 x.0 djustment bolt ø35 (cylinder tube O.D.) (body width) rom back x -M8 x.5, thread depth 6 ø 80 (absorber stroke) -R shock absorber M x Stroke 9 Note) ody.5 (Support bracket) (MY-S5 ()) Note) The dimension can be adjusted to a maximum of 08mm. (width across flats) 3 0 -Rc(PT) 3/8 ylinder port -ø0 through ø Note) M5 x 0.8 exagon socket head plug 6 Rc(PT) /8 ylinder port ø7 through 8.5 ody (Support bracket) (MY-S3 ()).5 Note) The dimension can be adjusted to a maximum of mm. 6

10 SM Series M Dimensions urved Type M -5 3 (D) J I J Note ) Note ) I J I Note ) Y 5 5 Note ) J () Y Note ) () () Y 5 Note ) R ø ø D (D) R30 R J 93 9 I RT ø ø I J D R390 R I RS ø ø (D) D 508 R350 R ø ø I 0 J 6 7 to 5 6 to 79 Y Note ) 589 to to 673 ø ø I 0 J to to Y Note ) 56 to to 58 ø ø3 I 0 J to 5 36 to 53 Y Note ) 579 to to 60 M 3-90 D Note ) D Note ) D Note ) Y 90 D Note ) Note ) D R RT RS ø ø3 ø ø to to 708 R30 R5 D 93 9 Y Note ) 558 to to ø ø3 ø ø to to 58 R390 R95 90 D 93 9 Y Note ) 58 to to 58 Y Note ) D ø ø3 ø ø to to 68 R350 R0 90 Y D 93 9 Y Note ) 5 to to Refer to the detailed dimensions for mounting of the slide table and end unit, which are included with the S (straight type) dimensions. 7 Note ) The dimension can be adjusted to a maximum of 08mm for M and mm for M3. Note ) The dimension is a value based on adjustment of the adjustment bolt.

11 3-Dimensional Transfer M 3-80 (cylinder tube center) (cylinder tube center) (cylinder tube center) I Note ) D Note ) Y 80 Y 80 Y 80 I Note ) I D I Note ) Note ) I D Note ) Note ) I R RT RS ø ø R30 R5 D ø ø R390 R95 D ø ø R350 R0 D ø ø3 0 I Y Note ) 558 to to 705 ø ø3 0 I Y Note ) 58 to to 58 ø ø3 I Y Note ) 538 to to 68 Refer to the detailed dimensions for mounting of the slide table and end unit, which are included with the S (straight type) dimensions. Note) The dimension is the same as the cylinder tube center dimension. Note ) The dimension can be adjusted to a maximum of 08mm for M and mm for M3. Note ) The dimension is a value based on adjustment of the adjustment bolt. 8

12 SM Series M Dimensions ir Supply Unit ø ir supply port (hexagon socket head plug) 5 ir supply ring ir supply unit body 37 ( Min. ) 60 ( Min. 30) + Stroke 36 -M5 x 0.8 ir supply port (hexagon socket head plug) 37 ( Min. ) IN IN OUT ir supply ring ir supply unit circuit diagram 36 -M5 x 0.8 air supply port (air supply port D on reverse side, hexagon socket head plug) M5 x 0.8 Stroke end air supply port 8 5 ir supply ring (6) Rc(PT) /8 ir supply port -Rc(PT)/8 Stroke end air supply port When equipped with air supply unit system, there are two supply ports, and. When equipped with system, there are four supply ports, through D. ø3 ir supply unit body 5 ( Min. 9) Rc(PT)/8 ir supply port (plug) 3 6 Supply block unit ( Min. 9) IN IN 3 ( Min. 36) + Stroke OUT ir supply ring ir supply unit circuit diagram 9

13 0

14 Pneumatic Transfer System 3-Dimensional Transfer/Set Parts for ombination Units Series MT ow to Order urved Unit 3-dimensional transfer combination unit set parts MT 3 ore size mm 3mm 3 RS urved unit RS RT R 5 Lateral curve Inside curve Outside curve ngle Straight Unit MT 3-dimensional transfer combination unit set parts ore size 3 mm 3mm S S S 3 Straight unit Straight unit Straight unit Straight unit S 300 Stroke mm 350mm 00mm 50mm 500mm 600mm 000mm The maximum standard stroke is 000mm. nd Unit 3-dimensional transfer combination unit set parts MT 3 ore size mm 3mm 3 Y59 Number of auto switches Nil pcs. S pc. n "n" pcs. M S W nd unit nd unit nd unit Maintenance unit ir supply unit ( set) ir supply unit ( sets) uto switch type Nil Without auto switch ) uto switch orders apply only to end units and. ) Refer to the table below for auto switch part numbers. pplicable uto Switches Type Reed switch Solid state switch Special function Diagnostic indication ( color indicator) lectrical entry rommet rommet Indicator light Yes No Yes Lead wire length symbols 0.5m Nil (xample) Y59 3m L (xample) Y59L 5m Z (xample) Y59Z Solid state switches marked with a "" are produced upon receipt of order. Refer to pages 0 through for detailed auto switch specifications. Load voltage uto switch part no. lectrical entry direction In-line Z76 Z73 Z80 Y59 Y7P Y59 Y7NW Y7PW Y7W Wiring (output) D Perpendicular 3 wire (NPN) equiv. 5V V 00V wire V 5V, V 00V or less 3 wire (NPN) Y69 5V, V 3 wire (PNP) Y7PV wire V Y69 V 3 wire (NPN) Y7NWV 5V, V 3 wire (PNP) Y7PWV wire V Y7WV Lead wire length (m) 0.5 (Nil) 3 (L) 5 (Z) pplicable load I circuit I circuit I circuit I circuit Relay, PL Relay, PL Detailed specifications Page 0 Page Page

15 3-Dimensional Transfer Set Parts/R Unit Weight (Units: kg) MT MT3 RS5.3.5 R5.3.5 RT5..6 RS R Note ) Indicates the total weight of the cylinder tube and body. RT RS R80 RT Set Parts/Straight Unit Weight (Units: kg) asic weight (for 300mm stroke) dditional weight per 50mm of stroke Note ) Indicates the total weight of the cylinder tube and body. Note ) Strokes under 300mm are not available. alculation method/xample: MT-S x ( )/50 = 3.0kg Stroke dditional weight per 50st asic weight: 300mm stroke Model S S S MT MT3 MT MT Set Parts/nd Units & Maintenance Unit Weight (Units: kg) Model MT MT M Set Parts/ir Supply Unit Weight (Units: kg/pc.) Model MT MT3 unit

16 90 90 Series MT ombination Unit Matrix R Unit Variations Set parts/urved units Lateral curve unit Outside curve unit Inside curve unit Part No. MT-RS5 MT-R5 MT-RT Tube urve angle 5 ody ød D Dimensions MT-RS MT-R MT-RT MT3-RS MT3-R MT3-RT Note or lateral curve single & combination units or outside curve single & combination units or inside curve single & combination units Part No. MT-RS90 MT-R90 MT-RT90 90 urve angle 90 Model Model Model Dimensions MT-RS MT-R MT-RT MT3-RS MT3-R MT3-RT Note or lateral curve single & combination units or outside curve single & combination units or inside curve single & combination units Part No. MT-RS80 MT-R80 MT-RT80 urve angle 80 Model Model Model Model Model Model Dimensions MT-RS MT-R MT-RT MT3-RS MT3-R MT3-RT Note or lateral curve single & combination units or outside curve single & combination units or inside curve single & combination units 3

17 3-Dimensional Transfer Straight Unit Variations Set parts/straight Units Straight unit Straight unit Straight unit Part No. MT-S Stroke MT-S Stroke MT-S Stroke onfiguration ød to 000 to 000 to 000 ody ody & tube are same length Tube Up to 000 for both MT and 3. Up to 000 for both MT and 3. Up to 000 for both MT and 3. Dimensions Model MT-S Stroke MT3-S Stroke 33 3 D Model MT-S Stroke MT3-S Stroke 5 36 Note Used for linear transfer only. or straight single & combination units. onnected between end units and or between maintenance units. Required when connecting end units or maintenance units with R units. Used for stroke extension in an existing 3- dimensional transfer system. Required in one location when connecting two R units in a space. Set parts/nd units nd unit nd unit Maintenance unit Part No. MT- MT- MT-M xternal slider assembly Internal slider assembly onfiguration D J J I L I 00 K ody & tube are same length 00 for both MT and 3. Model MT- MT3- Dimensions Model MT- MT I J D Model MT- MT3- Model MT- MT3-8 3 K L I J Note Mounted at the stroke end on one side of a combination unit. This type has only an external slide terminal assembly. Mounted at the stroke end on one side of a combination unit. This type has only an internal slide terminal assembly. onnected in front of the end unit for combination units (at both ends or one side). This combination with end units allows easy replacement operations during maintenance. Note) Straight units, and are available in 300mm strokes and longer for both MT and 3.

18 Series MT ombination Unit onfiguration xamples Symbols in the tables: cylinder bore size stroke Straight Units No. ontent ombination No. ssembled configuration Other combinations directly connectable not directly connectable Straight long stroke divided into sections MT- + MT-S + MT-S + MT- MT- (nd unit ) MT-S Straight unit MT-S Straight unit MT- (nd unit ) Section - Part No. MT- S MT- S MT- S MT- MT- MT- M MT- S MT- S Part No. MT- S MT- MT- R Units No. 3 5 ontent Straight unit attached on one side of an R unit Two R unit sets connected to one another Two R unit sets connected in a gate type configuration ombination No. MT- + MT-S + MT-RS90 + MT- MT- + MT-RS90 + MT-S90 + MT-RS90 + MT- MT- + MT-RS80 + MT-S + MT-RS90 + MT- MT- + MT-S + MT-RS90 + MT-S + MT-RS90 + MT-S + MT-M + MT- Section - No. 3 MT- (nd unit ) MT- (nd unit ) MT-RS90 Lateral curve unit 90 Note) Refer to page 3 for the model selection method. ssembled configuration MT-S Straight unit MT-S Straight unit MT-S Straight unit MT- (nd unit ) Section - MT-S Straight unit No. MT-S Straight unit MT-RS90 Lateral curve unit 90 MT- (nd unit ) MT-RS80 MT-RS90 Lateral curve unit 80 Lateral curve unit 90 MT-RS90 Lateral curve unit 90 MT- (nd unit ) MT-S Straight unit MT-M (Maintenance unit) Section - MT- (nd unit ) Section - MT-RS90 Lateral curve unit 90 MT- (nd unit ) MT- (nd unit ) MT-RS90 Lateral curve unit 90 Other combinations Part No. MT- MT- MT- M MT- RS5 MT- R5 MT- RT5 MT- RS90 MT- R90 MT- RT90 MT- RS80 MT- R80 MT- RT80 Note) R units cannot be connected directly to one another. When connecting R units to one another, a MT-S unit (straight unit ) is required. Part No. directly connectable not directly connectable MT- S MT- S MT- S

19 3-Dimensional Transfer ow to Order Parts Parts for urved Units MP T 3 RS 5 Parts for 3-dimensional transfer T Type ylinder tube ody ngle ore size mm 3mm urved type RS RT R Lateral curve Inside curve Outside curve Parts for Straight Units MP T 3 S 300 Parts for 3-dimensional transfer T Type ylinder tube ody 3 ore size mm 3mm Stroke mm 350mm 00mm 50mm 500mm 600mm 000mm The maximum standard stroke is 000mm. S S S M Straight unit Straight unit Straight unit Straight unit nd unit nd unit Maintenance unit Units marked with a " " do not require a stroke. 6

20 Series MT Unit Schematic Symbols and Part Number orrespondence for Order ard ntries Straight Units Straight unit Straight unit Straight unit Unit part no. MT-S Stroke MT-S Stroke MT-S Stroke Stroke Stroke Stroke onfiguration Tube ody ody & tube are same length Unit schematic symbol S S S nd Units nd unit nd unit Maintenance unit Unit part no. MT- MT- MT-M xternal slider assembly Internal slider assembly 00 onfiguration ody & tube are same length 00 for both MT and 3. Unit schematic symbol M ir supply unit (System ) ir supply unit (System ) Unit part no. MT- MT-W onfiguration ir supply unit ir supply unit Unit schematic symbol ir supply unit (nd unit) ir supply unit W (nd unit) 7

21 3-Dimensional Transfer Refer to the following page 9 for order sheet entry instructions. urved Units Lateral curve unit Outside curve unit Inside curve unit Unit part no. MT-RS5 MT-R5 MT-RT urve angle 5 Tube ody Unit schematic symbol S T Unit part no. MT-RS90 MT-R90 MT-RT urve angle 90 Unit schematic symbol S T Unit part no. MT-RS80 MT-R80 MT-RT80 urve angle Unit schematic symbol S T Note) Use the size of the unit schematic symbols as a guide when drawing a schematic diagram. 8

22 Series M Order ard ntry xample blank copy of the form below is provided on the last page to be copied for use. [ntry xample] Please copy for use without removing. Issue date: July, 998 Pneumatic Transfer System heck the applicable item(s) to the right. Production Review Quotation Request Order Request Sheet ylinder size: MT 3 ompany Name ontact orp. Mr. Smith Quantity Need by date Set(s) July 3, 998 quipment Name Shaft conveyor Schematic Diagram S S S S S S 700 S M W autions Use the combination units with the secondary pressure source. Indicate the air supply unit only on the end unit side. urved units cannot be directly connected to one another. n MT-S (Straight unit ) is required in between curved units. The capability for direct mounting of each unit is presented in a matrix form on page for reference. The available stroke range for both straight units,, and MT, 3 is 300 to 000mm. nter in order starting from nd Unit Order List nter the cylinder size in the box. nter the stroke and quantity. No. Unit name Unit part no. Quantity No. Unit name Unit part no. nd unit Maintenance unit Straight unit Lateral curve unit Straight unit Lateral curve unit Straight unit Lateral curve unit MT 3 Y59 MT3-M MT3-S853 MT3-RS90 MT3-S06 MT3-RS90 MT3-S306 MT3-RS90 Straight unit MT3-S553 Quantity -- Side support ir supply unit Note ) onnection parts M-S3 MT3-W MT3-P 9 nd unit MT 3 -- Y59 nter the required quantities of side supports and support brackets in the order list. (Refer to page regarding part numbers for ordering.) Indicate auto switch orders in the last box for end unit and end unit. (Do not order with other units.) Note) The connection parts in No. are required on the connecting section of each unit. nter the number of connecting sections (unit joints) in No. of the order list. Space below for SM use only Technical dept. confirmation No. heck box 39 Shipping confirmation (entered by production dept.) No heck box No. heck box Responsible sales representative entries Order No. Responsible party Responsible party code No. Department code 9

23 Reed Switches/Direct Mounting Type D-Z73/Z76/Z80 uto Switch Internal ircuits Lead wire colors inside [ ] are old colors prior to conformity with I standards. D-Z73 Reed switch LD Resistor Zener diode rown [Red] lue [lack] ontact protection box D-P D-P OUT (+) rown [Red] OUT () lue [lack] uto Switch Specifications With Indicator Light uto switch part no. lectrical entry direction pplicable load Load voltage Maximum load current or current range ontact protection circuit Internal voltage drop Indicator light Without Indicator Light uto switch part no. lectrical entry direction pplicable load Load voltage Maximum load current ontact protection circuit Internal resistance VD 5 to 0m uto Switch Weight Table Model D-Z73 D-Z76 D-Z80 D-Z73 D-Z76 In-line Relay, PL I circuit 00V to 8VD 5 to 0m 0m None.V or less 0.8V or less Red LD lights up when ON V D or less 50m D-Z80 In-line Relay, PL, I circuit 8V D 0m None 00V 0m Ω or less (including lead wire length of 3m) Leakage current.. None Operating time....ms Lead wires... eavy duty oil resistant vinyl cord, ø3., 0.mm², wire (rown, lue [Red, lack]) 3 wire (rown, lack, lue [Red, White, lack]), 0.5m Impact resistance 300m/S² {30.6} Insulation resistance.. 50MΩ or more at 500VD (between lead wire & case) Withstand voltage 00V for min. (between lead wire & case) mbient temperature. 0 to 60 nclosure... I59 standard IP67, watertight (JIS090) or a lead wire length of 3m, "L" is shown at the end of the part number. xample) D-Z73L Lead wire length 0.5m D Unit: g Lead wire length 3m D-Z76 Reed switch LD D-Z80 Reed switch D (+) rown [Red] Resistor Load Reverse OUT current lack [White] prevention diode D (-) lue [lack] ontact protection box D-P D-P (+) D power supply () OUT (±) rown [Red] OUT ( ) lue [lack] ± uto Switch Dimensions Switch mounting screw Slotted head set screw (M.5 x l) Indicator light Type D-Z80 without indicator light.5 Note). The load is an induction load. The lead wire length to the load is 5m or more 3. The load voltage is 00V Use a contact protection box in any of the above situations, as the life of the contacts may otherwise be reduced. Refer to page 3 for detailed specifications of the contact protection boxes. 5.7 l Operating range (see page 3) ø3..5 Most sensitive position 0

24 Solid State Switches/Direct Mounting Type D-Y59, D-Y69, D-Y7P (V) uto Switch Specifications D-Y5, D-Y6, D-Y7P, D-Y7PV (With Indicator Light) uto switch part no. lectrical entry direction D-Y59 Perpendicular D-Y69 In-line D-Y7P Perpendicular D-Y7PV In-line D-Y59 Perpendicular D-Y69 In-line Wiring 3 wire wire Output NPN type PNP type pplicable load Power supply voltage urrent consumption I circuit, Relay, PL 5,, VD (.5 to 8VD) 0m VD Relay, PL Load voltage Load current 8VD or less 0m or less 80m or less VD (0 to 8VD) 5 to 0m or less Internal voltage drop.5v or less (0.8V or less at load current of 0m) 0.8V or less V or less Leakage current 00µ or less at VD 0.8m or less at VD Indicator light Red LD lights up when ON Operating time... ms or less Lead wires...eavy duty oil resistant flexible vinyl cord, ø3., 0.mm², 3 wire (rown, lack, lue [Red, White, lack]), wire (rown, lue [Red, lack]) 0.5m or a lead wire length of 3m, "L" is shown at the end of the part number. (xample) D-Y59L Impact resistance...,000m/s² (0) Insulation resistance... 50MΩ or more at 500VD (between lead wire & case) Withstand voltage V for min. (between lead wire & case) mbient temperature... 0 to 60 nclosure... I59 standard IP67, watertight (JIS090) uto Switch Internal ircuits Lead wire colors inside [ ] are old colors prior to conformity with I standards. D-Y59, Y69 Weight Table Model D-Y59, Y69, Y7P 0.5m 0 Lead wire length 3m 53 Unit: g D (+) rown [Red] D-Y59, Y69, Y7PV Dimensions 9 50 Main switch circuit OUT lack [White] D-Y59, Y59 D-Y7P Indicator light D () lue [lack] 6. Switch mounting screw Slotted head set screw (M.5 x l) D-Y7P (V) ø3. D (+) rown [Red] 5 OUT lack [White].5 Most sensitive position D () lue [lack] D-Y69, Y69 D-Y7PV Indicator light 6. D-Y59, Y69 OUT (+) rown [Red] Switch mounting screw Slotted head set screw (M.5 x l) ø3. Main switch circuit 5 7 Main switch circuit l Operating range (see page 3) OUT (-) lue [lack].5 l Operating range (see page 3) Most sensitive position

25 olor Indication Type Solid State Switches D-Y7NW/Y7PW, D-Y7W uto Switch Internal ircuits Lead wire colors inside [ ] are old colors prior to conformity with I standards. D-Y7NW(V), 3 wire NPN output Main switch circuit D-Y7PW(V), 3 wire PNP output Main switch circuit D-Y7W(V), wire D (+) rown [Red] OUT lack [White] D () lue [lack] D (+) rown [Red] OUT lack [White] D () lue [lack] uto Switch Specifications D-Y7W, D-Y7WV (With Indicator Light) uto switch part nos. lectrical entry direction D-Y7NW In-line D-Y7NWV Perpendicular D-Y7PW In-line D-Y7PWV Perpendicular D-Y7W In-line D-Y7WV Perpendicular Wiring 3 wire wire Output NPN type PNP type pplicable load Power supply voltage urrent consumption I circuit, Relay, PL 5,, VD (.5 to 8VD) 0m or less VD Relay, PL Load voltage Load current Internal voltage drop 8VD or less 0m or less.5v or less (0.8V or less at load current of 0m) 80m or less 0.8V or less VD (0 to 8VD) 5 to 0m V or less Leakage current 00µ or less at VD 0.8m or less at VD Indicator light uto Switch Weight Table D-Y7N, Y7P D-Y7 uto Switch Dimensions D-Y7W Model 6..5 Operating position... Red LD lights up Optimum operating position reen LD lights up Operating time...ms or less Lead wires... eavy duty oil resistant flexible vinyl cord, ø3., 0.mm², 3 wire (rown, lack, lue [Red, White, lack]), wire (rown, lue [Red, lack]) 0.5m or a lead wire length of 3m, "L" is shown at the end of the part number. (xample) D-Y7NWL Impact resistance...,000m/s² (0) Insulation resistance. 50MΩ or more at 500VD (between lead wire & case) Withstand voltage. 000V for min. (between lead wire & case) mbient temperature 0 to 60 nclosure... I59 standard IP67, watertight (JIS090) 0.5m Lead wire length Switch mounting screw Slotted head set screw (M.5 x l).5 Indicator light ø3. 3m 5 50 Unit: g Main switch circuit OUT (+) rown [Red] 5 l Operating range (see page 3).5 Most sensitive position OUT () lue [lack] D-Y7WV.5 33 Indicator light Indicator lights/display method Operating range ON O 6. SM Switch mounting screw Slotted head set screw (M.5 x l) ø3. Indicator Red reen Red Optimum operating position l Operating range (see page 3) Most sensitive position

26 SWIT Series M uto Switch Mounting Positions ontact Protection oxes/d-p, D-P D-Z7, D-Z80 (pplicable switch models) D-Z73, Z80 The above auto switches do not have built-in contact protection circuits.. The load is an induction load.. The lead wire length to the load is 5m or more. 3. The load voltage is 00V or 00V. Use a contact protection box in any of the above situations, as the life of the contacts may otherwise be reduced (they stay ON continuously). (mm) Mounting position Operating range Note) M M ontact Protection ox Specifications D-P Part No. Load voltage Max. load current 00V or less 5m 00V.5m D-P VD 50m D-Y5, D-Y6, D-Y7P(V) Lead wire length Switch connection side 0.5m Load connection side 0.5m Mounting position Operating range Note) uto Switch Mounting M (mm) M Note) The operating range is a standard including hysteresis, but is not guaranteed (variation ±30%). There may be large changes depending on the ambient environment. 3 ontact Protection ox Internal ircuits Lead wire colors inside [ ] are old colors prior to conformity with I standards. D-P D-P Surge absorber Zener diodes hoke coil hoke coil OUT rown [Red] OUT lue [lack] OUT(+) rown [Red] OUT() lue [lack] ontact Protection ox/dimensions. 3. D-P VOLT 9 8 uto switch 38 6 ø3..5 lat head watchmakers screw driver ontact Protection ox/onnection aution Switch mounting screw (M.5 x l) (ccessory) When tightening the auto switch mounting screw, use a flat head watchmakers screw driver with a handle about 5 to 6mm in diameter. Tighten the screw to a torque of about 0.05 to 0.N m. s a rule, it can be turned approximately 90 past the position at which tightening can be felt. To connect a switch unit and contact protection box, connect the lead wire on the side of the contact protection box marked SWIT to the lead wire coming out of the switch unit. In addition, place the switch unit and contact protection box as close together as possible, with a lead wire length of no more than meter. 3

27 asic Wiring Series M uto Switch onnections and xamples Solid state 3 wire, NPN Main switch circuit lack [White] rown [Red] Load lue [lack] (Power supplies for switch and load are separate.) rown [Red] Main switch circuit lack [White] lue [lack] Load Solid state 3 wire, PNP Main switch circuit xamples of onnection to PL lack [White] rown [Red] Load lue [lack] wire <Solid state> Main switch circuit Main switch circuit rown [Red] lue [lack] rown [Red] Load Load lue [lack] wire <Reed switch> Indicator light, protection circuit, etc. Indicator light, protection circuit, etc. rown [Red] lue [lack] rown [Red] Load Load lue [lack] Specification for sink input Specification for source input 3 wire, NPN lack 3 wire, PNP Switch [White] rown [Red] Input Switch rown [Red] lack [White] Input onnect according to the applicable PL input specifications, as the connection method will vary depending on the PL input specifications. lue [lack] OM PL internal circuit wire wire rown [Red] Input lue [lack] lue [lack] OM Input PL internal circuit Switch Switch lue [lack] OM PL internal circuit rown [Red] onnection xamples for ND (Series) and OR (Parallel) 3 wire ND connection for NPN output (Using relays) rown [Red] lack Switch Relay [White] lue [lack] rown [Red] lack Switch Relay [White] lue [lack] Load Relay contact PL internal circuit wire with switch ND connection wire with switch OR connection OM ND connection for NPN output (Performed with switches only) rown [Red] lack Switch [White] Load lue [lack] rown [Red] lack Switch [White] lue [lack] The indicator lights will light up when both switches are turned ON. OR connection for NPN output Switch Switch lue [lack] lue [lack] rown [Red] lack [White] rown [Red] Load lack [White] Switch Switch rown [Red] lue [lack] rown [Red] lue [lack] Load = V V x pcs. = 6V xample: Power supply is VD Voltage decline in switch is V When two switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up if both of the switches are in the ON state. Residual voltage Load voltage at ON = Power supply voltage x pcs. Switch rown [Red] lue [lack] rown Switch [Red] lue [lack] Load = m x pcs. x 3kΩ = 6V xample: Load impedance is 3kΩ Leakage current from switch is m <Solid state> When two switches are connected in parallel, malfunction may occur because the load voltage will increase when in the O state. leakage load Load voltage at O = current x pcs. x impedance <Reed switch> ecause there is no current leakage, the load voltage will not increase when turned O, but due to the number of switches in the ON state, the indicator lights will sometimes get dark or not light up, because of dispersion and reduction of the current flowing to the switches.

28 Series M Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "aution", "Warning" or "Danger". To ensure safety, be sure to observe ISO Note ), JIS 8370 Note ) and other safety practices. aution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note ) ISO : Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control systems. Note ) JIS 8370: Pneumatic system axiom. Danger Persons using medical devices such as a pacemaker should stay at least meter away from the product, as magnetism from powerful magnets inside the product may cause the device to malfunction. Warning. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements.. Only trained personnel should operate pneumatically operated machinery and equipment. ompressed air can be dangerous if an operator is unfamiliar with it. ssembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until safety is confirmed.. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions.. When equipment is to be removed, confirm the safety process as mentioned above. ut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. efore machinery/equipment is re-started, take measures to prevent shooting-out of cylinder piston rod, etc. (leed air into the system gradually to create back-pressure.). ontact SM if the product is to be used in any of the following conditions:. onditions and environments beyond the given specifications, or if product is used outdoors.. Installation on equipment in conjuction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment. 3. n application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. 5

29 Series M ctuator Precautions e sure to read before handling. Warning Precautions on Design. There is a danger of sudden action by air cylinders if sliding parts of machinery are twisted, etc. and changes in forces occur. In such cases, human injury may occur; e.g., by catching hands or feet in the machinery, or damage to the machinery itself may occur. Therefore, the machine should be designed to avoid such dangers.. protective cover is recommended to minimize the risk of personal injury. If a stationary object and moving parts of a cylinder are in close proximity, personal injury may occur. Design the structure to avoid contact with the human body. 3. Securely tighten all stationary parts and connected parts so that they will not become loose. specially when a cylinder operates with high frequency or a cylinder is installed where there is a lot of vibration, ensure that all parts remain secure.. deceleration circuit or shock absorber, etc., may be required. When a driven object is operated at high speed or the load is heavy, a cylinder s cushion will not be sufficient to absorb the impact. Install a deceleration circuit to reduce the speed before cushioning, or install an external shock absorber to relieve the impact. In this case, the rigidity of the machinery should also be examined. 5. onsider a possible drop in operating pressure due to a power outage, etc. When a cylinder is used in a clamping mechanism, there is a danger of work dropping if there is a decrease in clamping force due to a drop in circuit pressure caused by a power outage, etc. Therefore, safety equipment should be installed to prevent damage to machinery and human injury. Suspension mechanisms and lifting devices also require consideration for drop prevention. 6. onsider a possible loss of power source. Measures should be taken to protect against human injury and equipment damage in the event that there is a loss of power to equipment controlled by air pressure, electricity or hydraulics, etc. 7. Design circuitry to prevent sudden lurching of driven objects. When a cylinder is driven by an exhaust center type directional control valve or when starting up after residual pressure is exhausted from the circuit, etc., the piston and its driven object will lurch at high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder. Therefore, equipment should be selected and circuits designed to prevent sudden lurching because, there is a danger of human injury and/or damage to equipment when this occurs. Warning Precautions on Design 8. onsider emergency stops. Design so that human injury and/or damage to machinery and equipment will not be caused when machinery is stopped by a safety device under abnormal conditions, a power outage or a manual emergency stop. 9. onsider the action when operation is restarted after an emergency stop or abnormal stop. Design the machinery so that human injury or equipment damage will not occur upon restart of operation. When the cylinder has to be reset at the starting position, install manual safety equipment. Warning Selection. onfirm the specifications. The products advertised in this catalog are designed according to use in industrial compressed air systems. If the products are used in conditions where pressure, temperature, etc., are out of specification, damage and/or malfunction may be caused. Do not use in these conditions. (Refer to specifications.) onsult SM if you use a fluid other than compressed air.. Intermediate stops. When intermediate stopping of a cylinder piston is performed with a 3 position closed center type directional control valve, it is difficult to achieve stopping positions as accurate and minute as with hydraulic pressure due to the compressibility of air. urthermore, since valves and cylinders, etc. are not guaranteed for zero air leakage, it may not be possible to hold a stopped position for an extended period of time. ontact SM in case it is necessary to hold a stopped position for an extended period. aution. Operate the piston within a range such that collision damage will not occur at the stroke end. Operate within a range such that damage will not occur when the piston having inertial force stops by striking the cover at the stroke end. Refer to the cylinder model selection procedure for the range within which damage will not occur.. Use a speed controller to adjust the cylinder drive speed, gradually increasing from a low speed to the desired speed setting. 6

30 Series M ctuator Precautions e sure to read before handling. aution Mounting aution. Do not use until you verify that the equipment can operate properly. fter mounting, repair or modification, etc., connect the air supply and electric power, and then confirm proper mounting by means of appropriate function and leak inspections.. Instruction manual. The product should be mounted and operated after thoroughly reading the manual and understanding its contents. Keep the instruction manual where it can be referred to as needed. Piping. Preparation before piping. efore piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove cutting chips, cutting oil and other debris from inside the pipe.. Wrapping of pipe tape. When screwing together pipes and fittings, etc., be certain that cutting chips from the pipe threads and sealing material do not get inside the piping. lso, when pipe tape is used, leave.5 to thread ridges exposed at the end of the pipe. Wrapping direction xpose approx. threads Pipe tape Warning ir Supply. Use clean air. If compressed air includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., it can cause damage or malfunction. aution. Install air filters. Install air filters at the upstream side of valves. The filtration degree should be 5µm or less.. Install an air dryer, after cooler or Drain atch, etc. ir that includes much condensate causes malfunction of valves and other pneumatic equipment. To prevent this, install an air dryer, after cooler or Drain atch, etc. 3. Use the product within the range of specifications for fluid and ambient temperature. Take measures to prevent freezing, since moisture in circuits can freeze under 5, and this may cause damage to seals and lead to malfunction. Refer to the "ir leaning quipment" catalog for details on compressed air quality. Warning Operating nvironment. Do not use in environments where there is a danger of corrosion. Refer to the construction drawings regarding cylinder materials. aution Lubrication. Lubrication of cylinder. The cylinder is lubricated at the factory and can be used without any further lubrication. owever, in the event that it will be lubricated, use turbine oil class (with no additives) ISO V3. Stopping lubrication later may lead to malfunction due to the loss of the original lubricant. Therefore, lubrication must be continued once it has been started. Warning Maintenance. Maintenance should be done according to the procedure indicated in the instruction manual. If handled improperly, malfunction and damage of machinery or equipment may occur.. Removal of machinery and supply and exhaust of compressed air. When machinery is removed, first check measures to prevent dropping of driven objects and run-away of equipment, etc. Then cut off the supply pressure and electric power, and exhaust all compressed air from the system. When machinery is restarted, proceed carefully after confirming measures to prevent lurching of actuators. aution. Removal of drainage. Remove drainage from air filters regularly. (Refer to specifications.) 7