SMACNA Architectural Sheet Metal Manual. Architectural Sheet Metal Manual 7 th Edition. SMACNA s Manual Development Process And Procedures

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1 SMACNA Architectural Sheet Metal Manual Peyton Collie Project Manager Technical Resources SMACNA Architectural Sheet Metal Manual 7 th Edition Completed update in early Pages (46 added) 188 CAD Drawings (29 new, many revised) Drawings can be purchased separately 100s of editorial changes Added soldering and sealant guidance and fascia and coping wind test to appendix SMACNA s Manual Development Process And Procedures Expertise is provided by a task force of SMACNA members with subject-specific experience The task force guides SMACNA s technical staff in the development of content Near-final drafts are distributed to local chapters for review by local, experienced contractors Posted on SMACNA's website for 60-day public review Some manuals go through the ANSI process using an additional canvass method of review Technical Inquiries provide a source of feedback 1

2 Technical Inquiries Customer technical support service Interpret SMACNA standards for: Code officials Designers Members Benefits of the service to SMACNA: Source of user feedback for future manual upgrades Early indication of construction trends Sheet Metal As An Architectural Element Basic building material, long history of use Metals can be mixed to create totally unique metals and shapes for unique buildings Metal roofs are enjoying a resurgence of use notably, cool roofs Lowest-cost choice based on life cycle costing Many important metal elements are often invisible Flashing! Benefits Of Sheet Metal Properly designed and professionally constructed and installed by experienced contractors sheet metal elements can last for centuries Sheet metal fits all green building materials measures, especially recycled content Recycled content: steel = 25%; copper = 43%; lead = 55%; stainless steel = 50% Energy efficiency per Florida Solar Research = lightcolored metal roofs VERY energy efficient Light weight and versatile Soldered sheet metal joints do not require continuous maintenance unlike ALL sealants 2

3 History Of Architectural Metals First used by the ship building industry lead used in the 1500s with rolled copper use starting in late 1600s New York City Hall used copper for roofing circa 1764 A copper roof was used on the rebuilt Old Senate Chamber in 1819; replaced in a 1900 renovation The slate roof on the White House was replaced with sheet iron in 1804 The copper roof on the Old Church of Christ in Philly lasted from the 1830s to 1967 when the substrate failed Early metal roofs were batten-style or flat-seamed until rolled tin production became common after the WBTS when standing seam came to general use ASMM Contents Roof Drainage Design & Systems Gravel-Stop Fascia >> Roof Edging Copings Flashing Building Expansion Metal Roofs Wall Systems Louvers & Screens Miscellaneous Metal Structures Historical Restoration >> Much New Material Appendices >> Much New Commentary Roof Drainage Design Roof Area Rainfall Intensity Metal Selection Gutter Type & Sizing Downspout Type & Sizing Conservative compared to codes Expansion Allowances Fastening Method Selection Flashing Requirements 3

4 FIGURE 1-2 RECTANGULAR GUTTER STYLES Built-in Gutters Subject of many Technical Inquiries Poses greatest risk of water intrusion Soldered or welded joints only Use high-quality membrane underneath Specific shapes address water freezing Attention to expansion allowances No single downspouts per roof section 4

5 FIGURE 1-5 ALLOWANCES FOR GUTTER EXPANSION Fastening Method Selection Appendix for fasteners and soldering Screws best, SS best for treated wood Commentary and illustrations throughout detailing clips, cleats, reglets Solder old fashioned TI?s Solder permanent, sealants continuous maintenance <<key advantage of solder! Flashing Recommendations Flashing section second largest in manual++ Incorrectly installed/designed flashing and poor craftsmanship identified as major culprit at mold conferences Especially around windows! Roof edges and bottom of wall also problem areas Techniques in manual superior to the caulk and pray approach Inset reglets, embedded metal, counter flashing, use of clips and cleats, etc. 5

6 Gravel-Stop Fascia (Edge) Chapter covers a multitude of fascia finishing methods for flat roof systems Water should NOT be allowed to flow over the edge of built-up roofs! Be careful with ladders and never step on the top (peak) of fascia edging Another reason for controlled access FIGURE 2-6 CAP FASCIA - INSTALLATION 6

7 Copings The horizontal top surface most vulnerable point for water to enter an exterior wall Water entering a wall travels horizonally Copings provide a permanent water stop and reduce wall-related maintenance Metal copings provide an attractive, finished appearance Affected by new IBC wind uplift requirements 7

8 LOCKS AND SEAMS Flashing Possibly the most important chapter! Time-tested (old-fashioned) methods to prevent moisture intrusion Key component for the protection of the structural elements and interior Use and importance of flashing was specifically mentioned by several speakers at NIBS-BEC mold conferences Soldered metal joints = no/low maintenance FIGURE 4-4 COUNTER FLASHING SYSTEMS - INSTALLATION 8

9 Building Expansion Expansion and contraction = important design factor for larger structures/additions Movement accommodated by speciallydesigned interlocking expansion joints Proper width of expansion joints based on the total amount of expansion driven movement FIGURE 5-3 BUILDING EXPANSION JOINTS ROOF AT GRAVEL STOP Metal Roofing Early consultation with experienced sheet metal contractor highly recommended Two types of metal roofs: Non-structural requires continuous support Structural spans use intermittent supports Compatibility of all materials and galvanic reactions need to be understood Support/underlayment design critical Continuous enclosure barrier new challenge in newer building codes & 90.1 NIBS BEC 9

10 FIGURE 6-5 STANDING SEAM ROOFS Standing Seam Roofs Recommended for slopes of 1 in./ft or greater sealants not typically used on the vertical seam greater than 3 in./ft Designers should consult local contractors for recommendations based on local conditions and experience Evidence of declining uplift resistance as seam height increases FIGURE 6-8 BATTEN SEAM ROOFS 10

11 Batten Seam Roofs Recommended for slopes of 3 in./ft or greater Copper or aluminum metal Prominent ribs amplify the visual impact of roof Offers architects the widest range of individual expression Size & shape of battens Intersecting battens at various angles Use in combination with other roof types and styles FIGURE 6-11 BERMUDA TYPE ROOFS 11

12 Bermuda Roofs Simulates the thick limestone shingles used on roofs in Bermuda Used on contemporary designed structures Promotes a long, low look to the structure Can be used in conjunction with battens to define separate planes Original function? FIGURE 6-3 FLAT SEAM ROOFS Flat Seam Roofs Typically made from 20 x 28 sheets, geometry is important Copper or dead soft stainless steel is recommended Lock and seal all joints, solder joints on slopes less than 3:12 Tapered-batten expansion joints required on flat seam sections exceeding 30 feet 12

13 Appendices Metal Applications and Specifications Galvanic Corrosion Sheet Metal Roof Test Report Custom Fabricated Metal Roof Specs Moisture and maintenance of envelopes Fasteners Soldering Fascia and Coping Wind Tests Galvanic Corrosion Not well understood by many designers Proximity of metals in chart Passive SS simply means chemically cleaned (changes characteristics) Contact not required, runoff can cause corrosion Beware of HVAC condensate via copper pipes to galvanized gutter Galvanic Scale ANODIC/CORRODED END/LEAST NOBLE Zinc Aluminum Galvanized Steel Cadmium Mild Steel, Wrought Iron Cast Iron Stainless Steel, types 304 and 316 (active)* Lead tin Solder Lead Brass, Bronze Copper Stainless Steel, types 304 and 316 (passive) CATHODIC/PROTECTED END/MOST NOBLE *Chemically cleaned usually with acidic solution 13

14 Sheet Metal Roof Test UL Standard 580/Factory Mutual Static Water Penetration Dynamic Water Penetration Structural Load Deflection Not Wind Resistant IBC Section Edge securement for low-slope roofs. Lowslope membrane roof system metal edge securement, except gutters, shall be designed and installed for wind loads in accordance with Chapter 16 and tested for resistance in accordance with ANSI/SPRI ES-1, except the basic wind speed shall be determined from Figure

15 SPRI STANDARD ES-1 Edge membrane retention SPRI Test RE-1 Force required to separate membrane from edge device, strength of membrane key Edge flashings SPRI Test RE-2 Force required to pull edge device off wall Copings SPRI Test RE-3 Force required to lift coping off wall How Compliance is Met Designer calculates and specifies minimum wind pressure (uplift) Metal element must be manufactured or custom fabricated to tested design Metal element must be installed using methods according to tested design Metal element is inspected as fabricated and installed as per a tested design Fascia Pulloff Testing (Wind Uplift) 15

16 Pull Numbers ASTM Standard Language In applying the results of tests by this test method, note that the performance of a wall or its components, or both, may be a function of fabrication, installation, and adjustment. SPRI Std Does NOT Require Third party certification of construction This provides no assurance correct element was installed or installed correctly Any type of stamp indicating compliance on compliant elements This was discussed at length during the development of the SPRI standard and determined to have no merit because it provides false sense of compliance 16

17 Contractor s Qualification Checklist Jointly developed by AIA & SMACNA Design limited only by imagination, not contractor skills Positive impacts on project completion schedule Ensures proper installation, increases architect s options for future creativity Qualifies contractor based proven experience record Assures two most important characteristics of architectural elements aesthetics & water tightness Questions Comments Suggestions 17

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