Hella Industries. LED outdoor and industrial lighting Products References
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- Maximilian Spencer
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1 Hella Industries LED outdoor and industrial lighting Products References 3
2 CONTENT Intro... 5 Sustainability... 7 The nearly unlimited possibilities for a simple idea Eco Module The benefits of innovative energy Eco Circle Winner in all relevant disciplines Optical Concept Eco StreetLine Eco StreetLine Park Eco StreetLine Twin Eco StreetLine Case Eco StreetLine Square Eco StreetLine Slim Eco StreetLine Slim Twin Eco StreetLine Center Eco StreetLine Accessories References Eco CubeLine Eco CubeLine Park Eco CubeLine Twin Eco RoadLine Eco RoadLine RL small Eco RoadLine RL medium Eco RoadLine RL large References Eco IndustryLine Single-module functional lighting Double-module functional lighting Quadruple-module functional lighting Surface-mounted lighting Quadruple-module functional lighting Recessed lighting Moisture-proof luminaires References IL2 PLUS LED light line system IL2 PLUS Accessories References
3 Intro Light solutions that help do more for companies, communities and the environment More than a hundred years ago, a company began its rise a company that has set important trends as an imaginative light pioneer has now become a renowned light manufacturer that reaches across all borders and to all continents. HELLA is valued worldwide as a competent, innovative and reliable partner in all areas dealing with lighting and illumination. The company has established a reputation as reacting quickly to solving problems with new requirements in all markets. HELLA s LED technology is a bright example. What originally began with the development of highperformance vehicle lights has become today an innovative system. It combines a flexible, modular design which can be used for industry, commerce and transport. Last but not least is HELLA s LED technology, which contributes a variable light system which meets global ecological and economic challenges while providing sustainable efficiency. 6 7
4 Sustainability To meet future challenges, we not only learn the right lessons from the past we also act consistently with what we ve learned. Sustainability is about deeds, not just words. Therefore, HELLA rates every new development not only by its innovation, in the best sense, but also simplicity and sustainability. The modular system, for example, fulfills the highest demands for innovation and simplicity. Consumption also meets goals for the future. LED lights require significantly less energy as compared to traditional lighting systems, and therefore reduce CO 2 output at the same time. They meet the highest demands for economy and the environment. Sustainability also means the ability to last. The LED module lasts an average of twelve years putting every other lighting source in the shadows. In addition, HELLA offers a technology guarantee of spare parts availability for at least 20 years, and a 5-year warranty for each module. In summary: Wherever innovative HELLA lights are deployed, an era begins with better, simpler, more environmentally-friendly and sustainable lighting. 8 9
5 The nearly unlimited POSSIbilities for a simple idea The nearly unlimited possibilities of a simple idea. Modular design perfectly contributes to the design goals of LED lighting technology, as the system is simple, versatile and flexible. Design creativity is needed in order to use the LED modules as semi-autonomous components which can be deployed wherever needed. Solutions to problems: Equipping each module with the technology needed for each series. A plug and play process that doesn t require tools or professionals done in seconds. Installation and maintenance costs are reduced to a minimum. Furthermore, long-term spare parts availability and module exchange to update to the latest technology provide permanent, league-leading energyand ecological efficiency. All in all, we can say the following: The system is ingeniously simple, and simply awesome! 10 11
6 The benefits of INNOVATIVE energy Can an idea that is already great be improved even more? HELLA gives a clear answer for its domain of LED lighting: The Eco Module, the new 2500 lumen module version. This powerful new development demonstrates the innovative and future-oriented capabilities of the system. This improves lighting and ecological performance. The Industry Line and Street Line series are thus further improved, while preserving the known benefits of modular systems. Electronics Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power factor 0.95 c ( 0.90 c for module 1,250) Power consumption 7 25 W (according to system luminous flux) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 600 lm / 800 lm / 1,250 lm / 1,700 lm / 2,500 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 65 (5 K) CRI typ. 73 (4 K) CRI typ. 83 (3 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA Additional Data Dimensions (L x W x H) 460 x 85 x 100 mm Weight approx. 1,060 g Ambient temperature range from -40 C to +55 C Impact resistance IK 04 / IK 08 IP Certification IP 65 Certification Efficiency class All performance parameters are based on an ambient temperature of 25 C Eco Module 12 13
7 Winner in all RELEVANT disciplines A problem which occurs frequently in street lighting is the lack of efficiency in older decorative lights. Eco Circle lights offers more than a conventional retrofit solution: Their high-tech, optimized heat management and outstanding light distribution ensure first-class light quality, the best efficiency and durability. At the same time, energy consumption is significantly below the values for conventional light bulbs. In summary: The new LED light modules provide top performance, ecologically and economically, making streetlights fit for the future. Electronics Luminaire type Driver Mains connection Protection class Power consumption Cable Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Light distribution Additional Data Dimensions (L x W x H) Weight Materials Installation Efficiency class Retrofit module with 14 LEDs Electronically, integrated into the module V / Hz Class II 25 W 40 cm 2,500 lm (4,000K) / 2,200 lm (3,000K) 4,000 K / 3,000 K / optional 2,700 K CRI > 80 (3,000 K) CRI > 70 (4,000 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Asymmetrical, rectangular or symmetrical, rectangular light distribution 181 x 137 x 137 mm 1,000 g Spacer tube: aluminum, light curtain: PMMA Attachment to the luminaire housing by means of a mounting plate, or directly fastened All performance parameters are based on an ambient temperature of 25 C Eco Circle 14 15
8 Optical Concept HELLA s LED technology is designed as a complete unit. That s the basis for its success. The optical design is seen as a fundamental part of the system only proper light distribution ensures that LED performance is maximized. In this sense, assuring maximum performance requires acquiring all the light produced by the LED, light distribution using reflection and projection using free-form lenses and high optical efficiency. All techniques, mechanisms and results are expertly combined by HELLA. S optics M optics C optics U optics P optics I optics WW optics Especially wide asymmetrical distribution. Optimized for S lighting class streets with low mounting heights (4 6 meters) and large mast distances ( > 30 meters), as well as negative light overlap. Wide distribution, but less range than S optics. Optimized for streets in the ME lighting classes with average mounting heights (5 7 meters) and mean mast distances (20 30 meters) as well as slightly positive to negative light overlap. Reduced glare, well-suited for forward-tilted lights. Optimized for narrow streets and paths with average to high mountings (5 8 meters) and average to long mast intervals (25 35 meters). For lights with strong forward angles or positive light overlaps (upswept/ whip-shaped mast). Especially wide asymmetrical distribution. Optimized for streets with low mounting heights (4 6 meters) and large pole distances ( > 35 meters) as well as negative light overlap. Rectangular, asymmetric distribution, especially for illumination of parking garages. The greater pitch range is thus completely illuminated, while range and therefore glare on the vehicle path is reduced. Two parking spaces are lighted (mounted every two parking places). Used in parking garages, underground garages, in new construction and renovation. Wide, rotationally symmetrical light distribution for versatile, universal deployment. Used in service stations, parking garages and parking decks. Especially narrow lighting on a plane for illuminating walls, facades and billboards
9 How to gain visibility and safety on streets and squares Traditional street lighting lies somewhere between romantic lanterns and modern LED technology. It no longer meets today s requirements. Reasons: Too much power consumption, too much CO 2 emissions, and too little light. HELLA s modular, innovative Eco StreetLine street lighting design offers an alternative solution which ensures traffic safety as well as environmental protection and meets the savings goals for municipalities and private operators. This is due in part to the fact that the various shapes in the series use an identical module. The Eco StreetLine product family includes the Park, Twin, Case, Square, Slim and Slim Twin models-six types of lighting whose special design offers even lighting of paths, streets, squares and industrial facilities, and thus covers about 80 % of outdoor lighting situations. They all combine not only the name, but also a series of unique benefits: One module for all models Needs-based light control and light combinations Energy savings of up to 70 % Average life of more than 50,000 hours Five year warranty for LED modules Guaranteed parts availability of 20 years Eco StreetLine Series 18 19
10 Facts and data The Park from the Eco StreetLine product family is a side- or top-mounted luminaire with an autonomous LED module. Its performance is perfectly tailored to lighting bicycle and walking paths as well as small residential streets. It comes completely prefitted with supply cables and an LED module and is adjusted to S4 S6 and ME6 light classes. Benefits: One can change modules directly while the systems are operating. Electronics Luminaire type 1 module with 8 or 14 LEDs Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power factor 0.95 c ( 0.90 c for module 1,250) Power consumption 7 25 W (according to system luminous flux) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cabling Preassembled connecting cables in different lengths or connection box Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 600 lm / 800 lm / 1,250 lm / 1,700 lm / 2,500 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 65 (5 K) CRI typ. 73 (4 K) CRI typ. 83 (3 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA Eco StreetLine Park LED top- and side-mounted post luminaire The advantages of Eco StreetLine Park: Modular LED system with integrated electronics Technology warranty 5 year warranty on LED modules Average lifetime > 12 years (50,000 hours) At least 20 years availability of parts Modular light distribution Variable tilt setting between -15 and + 15 Completely prefitted, with supply cables and modules Dimming by 50 % Built-in overheating protection Maintenance-optimized design Additional Data Dimensions (L x W x H) Weight Materials 680 x 160 x 110 mm 6.5 kg Housing made of aluminum die casting, painted similar to DB703 Mast connection 60 mm or 76 mm Variable tilt setting between -15 and +15 Area exposed to wind FW = 0.08 m² Ambient temperature range from -40 C to +40 C Impact resistance IK 04 / IK 08 IP Certification (Luminaire) IP 67 / IP 69K Certification Efficiency class 20 21
11 Light distributions Eco StreetLine Park Example of light distribution 21 W / 1,700 lm, mounting height: 5 m C optics M optics S optics U optics Light control 22 Asymmetrical rectangular distribution Light control 1 x 0 Alsdorf Germany 23
12 Facts and data The Twin is a Eco StreetLine top- or side-mounted luminaire with two autonomous LED modules. Its performance is perfectly tailored to lighting residential streets and small collecting roads. It comes completely prefitted with supply cables and an LED module and is adjusted to S2 S5 and ME5 ME6 light classes. Benefits: One can change modules even during operation directly on the installed luminaire. Electronics Luminaire type 2 modules, each with 8 LEDs or 14 LEDs Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power consumption W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cabling Preassembled connecting cables in different lengths or connection box Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 1,200 lm / 1,600 lm / 2,500 lm / 3,400 lm / 5,000 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 65 (5 K) CRI typ. 73 (4 K) CRI typ. 83 (3 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA Eco StreetLine Twin LED top- and side-mounted post luminaire The advantages of Eco StreetLine Twin: Modular LED system with integrated electronics Technology warranty 5 year warranty on LED modules Average lifetime > 12 years (50,000 hours) At least 20 years availability of parts Modular light distribution Variable tilt setting between -15 and + 15 Completely prefitted, with supply cables and modules Dimming by 50 % Built-in overheating protection Maintenance-optimized design Additional Data Dimensions (L x W x H) Weight Materials 680 x 240 x 110 mm 9.5 kg Housing made of aluminum die casting, painted similar to DB703 Mast connection 60 mm or 76 mm Variable tilt setting between -15 and +15 Area exposed to wind FW = 0.08 m² Ambient temperature range from -40 C to +35 C Impact resistance IK 04 / IK 08 Certification Efficiency class 24 25
13 Light distributions Eco StreetLine Twin Example of light distribution 42 W / 3,400 lm, mounting height: 6 m C optics M optics S optics U optics Light control 26 Asymmetrical rectangular distribution Light control 2 x 0 Symmetrical light distribution Light control 1 x x 180 Corner distribution Light control 1 x x 90 Lippstadt Germany 27
14 Facts and data The Case is an Eco StreetLine top- and side-mounted luminaire with four autonomous LED modules. Its performance is perfectly tailored to lighting main streets and collecting roads. It comes completely prefitted with supply cables and LED modules and is adjusted to S1 S4 and ME3 ME6 light classes. Benefit: One can change the module on the mounted luminaire during operation. Electronics Luminaire type Driver 4 modules, each with 8 LEDs or 14 LEDs Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power consumption W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cabling Preassembled connecting cables in different lengths or connection box The advantages of Eco StreetLine Case: Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics Additional Data Dimensions (L x W x H) Weight 2,400 lm / 3,200 lm / 5,000 lm / 6,800 lm / 10,000 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 65 (5 K) CRI typ. 73 (4 K) CRI typ. 83 (3 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA 680 x 440 x 110 mm 14.5 kg Eco StreetLine Case LED top- and side-mounted post luminaire Modular LED system with integrated electronics Technology warranty 5 year warranty on LED modules Average lifetime > 12 years (50,000 hours) At least 20 years availability of parts Modular light distribution Variable tilt setting between -15 and +15 Completely prefitted, with supply cables and modules Dimming by 50 % Built-in overheating protection Maintenance-optimized design Materials Housing made of aluminum die casting, painted similar to DB703 Mast connection 60 mm or 76 mm Variable tilt setting between -15 and +15 Area exposed to wind FW = 0.08 m² Ambient temperature range from -40 C to +35 C Impact resistance IK 04 / IK 08 IP Certification (Luminaire) P 67 / IP 69K Certification Efficiency class 28 29
15 Light distributions Eco StreetLine Case Example of light distribution 84 W / 6,800 lm, mounting height: 8 m M optics* M optics* M optics* M optics* Asymmetrical rectangular distribution Symmetrical light distribution Corner distribution Square distribution * Other optics available Light control 30 Asymmetrical rectangular distribution Light control 4 x 0 Symmetrical light distribution Light control 2 x x 180 Corner distribution Light control 2 x x 90 Square distribution Light control Miren Kostanjevica Slovenia 31
16 Facts and data The Square is a top-mounted luminaire from the Eco StreetLine range with four autonomous LED modules. Its performance is perfectly tailored to lighting prestigious residential streets and public plazas. It comes completely prefitted with supply cables and LED modules and is adjusted to S1 S4 and ME3 ME6 light classes. Benefit: One can change the module on the mounted light during operation. Electronics Luminaire type 4 modules, each with 8 LEDs Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power consumption W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cabling Preassembled connecting cables in different lengths or connection box Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 2,400 lm / 3,200 lm / 5,000 lm / 6,800 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 65 (5 K) CRI typ. 73 (4 K) CRI typ. 83 (3 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA Eco StreetLine Square LED post-top luminaire The advantages of Eco StreetLine Square: Modular LED system with integrated electronics Technology warranty 5 year warranty on LED modules Average lifetime > 12 years (50,000 hours) At least 20 years availability of parts Modular light distribution Completely prefitted, with supply cables and modules Dimming by 50 % Built-in overheating protection Maintenance-optimized design Additional Data Dimensions (L x W x H) Weight Materials 700 x 700 x 500 mm 15.5 kg Mast connection 76 mm Area exposed to wind FW = 0.15 m² Ambient temperature range from -40 C to +40 C Impact resistance IK 04 Certification Efficiency class Housing made of aluminum die casting, housing stays of aluminum extruded sections, painted similar to DB
17 Light distributions Eco StreetLine Square Example of light distribution 40 W / 2,480 lm, mounting height: 5 m S optics* S optics* S optics* S optics* Asymmetrical rectangular distribution Symmetrical light distribution Corner distribution Square distribution * Other optics available Light control 34 Asymmetrical rectangular distribution Light control 4 x 0 Symmetrical light distribution Light control 2 x x 180 Corner distribution Light control 2 x x 90 Square distribution Light control Eickelborn Germany 35
18 Facts and data The Slim from the Eco StreetLine product family is a linear luminaire with an autonomous LED module. Its performance is perfectly tailored to lighting bicycle and walking paths as well as small residential streets. It comes completely prefitted with supply cables and an LED module and is adjusted to S4 S6 and ME6 light classes. It is also optimized for poles with circular curved brackets. Electronics Luminaire type 1 module with 8 LEDs or 14 LEDs Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power consumption W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cable Preassembled connecting cables in different lengths Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 1,250 lm / 1,700 lm / 2,500 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 83 (3,000 K) CRI typ. 73 (4,000 K) CRI typ. 65 (5,000 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA The advantages of Eco StreetLine Slim: Modular LED system with integrated electronics Technology warranty 5 year warranty on LED modules Average lifetime > 12 years (50,000 hours) At least 20 years availability of parts Modular light distribution Completely prefitted, with supply cables and modules Dimming by 50 % Built-in overheating protection Additional Data Dimensions (L x W x H) 700 x 135 x 90 mm Weight (without cable) 4.5 kg Area exposed to wind FW = 0.07 m² Mast connection 60 mm / 65 mm Materials Aluminum extruded profile, painted similar to DB703 Ambient temperature range from -40 C to +40 C Impact resistance IK 04 / IK 08 IP Certification (Luminaire) IP 66 / IP 69K Certification Eco StreetLine Slim LED linear luminaires Efficiency class 36 37
19 Light distributions Eco StreetLine Slim Example of light distribution 21 W / 1,700 lm, tilt angle of +15 C optics M optics S optics U optics Light control AR asymmetrical rectangle Optics: C, M, S and U Q = crosswise LED module 38 Greiching Germany 39
20 Facts and data The Slim Twin from the Eco StreetLine product family is a linear luminaire with two autonomous LED modules. Its performance is perfectly tailored to lighting residential streets and small collecting roads. It comes completely prefitted with supply cables and an LED module and is adjusted to S3 S5 and ME5 ME6 light classes and optimized for poles with circular curved brackets. Electronics Luminaire type 2 modules, each with 8 LEDs or 14 LEDs Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power consumption W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cable Preassembled connecting cables in different lengths Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 2,500 lm / 3,400 lm / 5,000 lm 5 K (cold white) 4 K (neutral white) optional 3 K (warm white) CRI typ. 83 (3,000 K) CRI typ. 73 (4,000 K) CRI typ. 65 (5,000 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Lenses made of PMMA The advantages of Eco StreetLine Slim Twin: Modular LED system with integrated electronics Technology warranty 5 year warranty on LED modules Average lifetime > 12 years (50,000 hours) At least 20 years availability of parts Modular light distribution Completely prefitted, with supply cables and modules Dimming by 50 % Built-in overheating protection Additional Data Spigot size 42er Spigot size 60 / 65er Dimensions (L x W x H) 1,440 x 135 x 90 mm 1,160 x 135 x 90 mm Weight (without cable) approx. 7.7 kg approx. 6.8 kg Area exposed to wind FW = 0.13 m² FW = 0.11 m² Mast connection 42 mm 60 mm / 65 mm Materials Aluminum extruded profile, painted similar to DB703 Ambient temperature range from -40 C to +35 C Impact resistance IK 04 / IK 08 IP Certification (Luminaire) IP 66 / IP 69K Certification Eco StreetLine Slim Twin LED linear luminaires Efficiency class 40 41
21 Light distributions Eco StreetLine Slim Twin Example of light distribution 42 W / 3,400 lm, tilt angle of +15 C & C optics, AR C & M optics, ARB S & S optics, ARB C & U optics, ARB Lens orientation crosswise to the module Lens orientation crosswise or lengthwise to the module Lens orientation crosswise or lengthwise to the module Lens orientation crosswise or lengthwise to the module Light control 2 C 2 C, U 2 U, S, M Q Q Q 1 C AR asymmetrical rectangle Combination: CC 1 C, U SR symmetrical rectangle Combination: CC or UU 1 C ARB asymmetrical rectangular backlight Combination: CU, CS, CM Q Q = crosswise LED module Q Q = crosswise LED module Q Q = crosswise LED module 42 Cologne Germany 43
22 Facts and data Deviation from the usual scheme for streetlights is evident in cable lights due to the special nature of the carrier. Nevertheless, a version could also be developed for this application which possesses all the benefits of the Eco StreetLine series. The Eco StreetLine Center can be fitted as needed with two, three or four modules over a special hanger. Technical Data Driver Electronically, integrated into the module Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability 2.5 ka Cable Optionally with Wieland plug or connection box Luminous flux over lifetime 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Color temperature approx. 4,000 K (neutral white) Color rendering index (CRI) CRI typ. 73 (approx. 4,000 K) Optics Lenses made of PMMA Materials Housing walls and connection points made of pickled stainless steel Cable holder 2-point holder over a bracket with ball joint Eco StreetLine Center (2, 3 or 4 modules) The advantages of Eco StreetLine Center: Modular LED system with integrated electronics Technology warranty 5-year warranty on LED modules Average lifetime > 12 years (50,000 hours) Modular light distribution Completely premounted with connecting cable and LED modules Night setback by 50 % Built-in overheating protection Area exposed to wind FW = m² Ambient temperature range von -40 C to +35 C Impact resistance IK04 Certification CABLE LIGHT WITH TWO LED MODULES Luminaire type 2 modules Power consumption W (according to system luminous flux) System luminous flux 2,500 lm / 3,400 lm Dimensions (L x W x H) 600 x 220 x 110 mm Weight 6.8 kg (incl. cable suspension) CABLE LIGHTS WITH THREE LED MODULES Luminaire type 3 modules Power consumption W (according to system luminous flux) System luminous flux 3,750 lm / 5,100 lm Dimensions (L x W x H) 680 x 330 x 310 mm Weight 10.0 kg (incl. cable suspension) CABLE LIGHTS WITH FOUR LED MODULES Luminaire type 4 modules Power consumption W (according to system luminous flux) System luminous flux 5,000 lm / 6,800 lm Dimensions (L x W x H) 514 x 445 x 107 mm Weight 11.3 kg (incl. cable suspension) 44 45
23 Light distributions Eco StreetLine CentEr Example of light distribution 42 W / 3,400 lm, mounting height: 6 m Example of light distribution 63 W / 5,100 lm, mounting height: 7 m C optics M optics S optics U optics C optics M optics S optics U optics Cable lights 2 modules Cable lights 3 modules Example of light distribution 84 W / 6,800 lm, mounting height: 6 m C optics M optics S optics U optics Cable lights 4 modules 46 47
24 Facts and data The midnight component provides a reduction of lighting levels for outside lighting installations at off-peak times, ensuring an acceptable minimum level of illumination and uniformity. The PR 12 K LC power switch is able to determine the time of reduced power operation using the measured focal length of a lighting system. This prevents complex adjustment of the power reduction time during a continuously changing day-night cycle even summer and winter switching is not needed. The midnight component needs only one phase in order to reduce the power of the Eco StreetLine lights. The light is reduced by 50 % for six hours. Electronics Mains connection Protection class V / 50 Hz Class II Maximum allowable power per phase (PL) 600 W Power factor * > 0.99 Cable 3 x 1.5 mm² Additional Data Dimensions 170 x 50 x 55 mm (without cable) Weight 450 g Mast connection Mounting in the mast / hold dia. = 10 mm Ambient temperature range -30 C to 70 C IP Certification IP 67 Certification CE * At maximum output power All performance parameters are based on an ambient temperature of 25 C Eco StreetLine Accessories Midnight component VS PR 12 K LC 48 49
25 Eco StreetLine References 50 51
26 52 Nuremberg Germany 53
27 54 Commune of Zagersdorf Germany 55
28 56 Ottobrunn Germany 57
29 58 Blomberg Germany 59
30 60 Nordhorn Germany 61
31 The Eco CubeLine A successful continuation using (partially) different means. One can characterize the new Eco CubeLine series in comparing it to the well-established StreetLine family. Its goal is to optimize sustainable technology design and combine it with a clear design language, using the motto good lighting for urban living. The result is an innovative, highly variable cubic mast luminaire which is equipped with one, two or four self-contained LED modules. The implementation in four light versions provides nearly perfect customization to different sized streets, squares and their environment. The new 2500 lumen module ensures absolutely top levels of scalable light output. HELLA thus improves the positive ecological impact of its street lamps, once again demonstrating innovation and sustainability in the system. Eco CubeLine 62 63
32 Facts and data Eco CubeLine Park The Park is a mast luminaire in the Eco CubeLine series. It is equipped, for example, with an standalone LED 2500 lumen module which is fitted with 14 LED s. Its output equals 100 % of the lighting requirements for cycle paths and footpaths, as well as for small residential streets. The luminaire is fully assembled with connecting wires and LED modules, and is in light classes S4 S6 or ME6. Eco CubeLine Park Luminaire type System luminous flux Mains connection Protection class Power consumption Surge voltage withstand capability Surge current withstand capability Interface 1 lamp head with 1 module 800 lm / 1,250 lm / 1,700 lm / 2,500 lm 220 V 240 V / 50 Hz Class II 7 25 W (according to system luminous flux) 6 kv 2.5 ka 2-level operation via two supply phases (100 % / 50 % reduction) IP Certification IP 66 Certification CE Eco CubeLine Park 2 This is a version which is equipped with two 2500 lumen modules with altogether 28 LED s. Otherwise, it is the same in all details of the mast luminaires CubeLine Park. Eco CubeLine Park 2 Luminaire type System luminous flux Mains connection Protection class Power consumption Surge voltage withstand capability Surge current withstand capability Interface 2 lamp heads, each with 1 module 1,600 lm / 2,500 lm / 3,400 lm / 5,000 lm 220 V 240 V / 50 Hz Class II W (according to system luminous flux) 6 kv 2.5 ka 2-level operation via two supply phases (100 % / 50 % reduction) IP Certification IP 66 Certification CE Eco CubeLine Park LED mast luminaire 64 65
33 Facts and data Eco CubeLine Twin The Twin light output is perfectly adapted to the lighting needs of residents and small roads. Different than the Park, it is equipped standard with, for example, two standalone LED 2500 lumen modules with altogether 28 LED s. The luminaire is fully assembled with premounted wiring and LED modules, and corresponds to light classes S2 S5 or ME5 ME6. Eco CubeLine Twin Luminaire type System luminous flux Mains connection Protection class Power consumption Surge voltage withstand capability Surge current withstand capability Interface 1 lamp head with 2 modules 2,500 lm / 3,400 lm / 5,000 lm 220 V 240 V / 50 Hz Class II W (according to system luminous flux) 6 kv 2.5 ka 2-level operation via two supply phases (100 % / 50 % reduction) IP Certification IP 66 Certification CE Eco CubeLine Twin 2 This version is equipped with four 2500 lumen modules and altogether 56 LED s. In all other respects, it corresponds to the mast luminaires Eco CubeLine Twin in equipment and details. Eco CubeLine Twin 2 Luminaire type System luminous flux Mains connection Protection class Power consumption Surge voltage withstand capability Surge current withstand capability Interface 2 lamp heads, each with 2 modules 5,000 lm / 6,800 lm / 10,000 lm 220 V 240 V / 50 Hz Class II W (according to system luminous flux) 6 kv 2.5 ka 2-level operation via two supply phases (100 % / 50 % reduction) IP Certification IP 66 Certification CE Eco CubeLine Twin LED mast luminaire 66 67
34 See well and be seen It is difficult to provide good illumination of wide streets with conventional streetlights. This fact prompted HELLA to expand its existing range of innovative LED solutions for streetlights to the Eco RoadLine series. The new streetlight series has been designed especially for use on high mounting points and for homogeneous illumination of wide streets. Its integrated lens optics provide greater efficiency, which also meets high safety standards and road use requirements. The Eco RoadLine provides a cost-efficient design and top light efficiency (Lm/W). In addition, it also offers the typical benefits of the Eco StreetLine series. These include highly efficient heat management, an intelligent interface for individual control, and low-maintenance design. Light bulbs and electronics change-outs can be made directly on the installed luminaire, taking only a few minutes. Nighttime switching can also be installed as an option. Eco RoadLine 68 69
35 Facts and data The Eco RoadLine series is tailored to meet the requirements for main transport roads. It is also well-suited to outdoor industrial facilities. Optics in the cover lens attain a high efficiency that meets this stringent requirement. In addition, these luminaires feature outstanding light technology, advanced functions and a design optimized for easy maintenance. As an additional benefit, the light source and electronics can be changed directly on the installed luminaire. As an additional benefit, the light source and electronics can be changed directly on the installed luminaire. Lamp replacement is done without the need for any equipment with tool-free simplicity! Electronics Luminaire type Driver Mains connection Protection class Power consumption Power factor* Cable Interface Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 1 module with 32 LEDs Replaceable 220 V 240 V / Hz Class II 75 W 0.95 c Optionally installed connecting cable (14 m) or with connecting plug for self assembly of the cable 2-level operation via two supply phases (100 % / 50 % reduction) 4,000 K (neutral white): 6,800 lm 5,000 K (cold white): 6,800 lm 4,000 K (neutral white) 5,000 K (cold white) CRI typ. 75 (4,000 K) CRI typ. 75 (5,000 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Cover lens consisting of PMMA with integrated optic Eco RoadLine RL small LED top- and side-mounted post luminaire C optics M optics The advantages of ECO RoadLine RL Small: Homogeneous illumination of main roads Higher efficiency thanks to optics integrated into the cover lens Choice of optics that provide the necessary lighting control Tool-free configuration of tilt angle Completely tool-free module change on installed luminaires Optimized cooling concept and thermal decoupling of the light unit and electronic ballast Night-time switching (50 % night-time dimming) possible Fast and easy installation and assembly Additional Data Dimensions (L x W x H) Weight (without cable) Housing Mast connection horizontal mounting: 1,000 x 167 x 132 mm vertical mounting: 990 x 167 x 150 mm 6.4 kg Aluminum die casting, powder-coated, similar to RAL mm spigot size, horizontal mounting; 76 mm spigot size, vertical mounting Tilt angle Variable tilt setting between -15 and +15 (no tools required) Area exposed to wind FW = 0.08 m² Ambient temperature range - 40 C to + 40 C Impact resistance IK 08 IP Certification (Luminaire) IP 66 Certification Efficiency class * At maximum output power All performance parameters are based on an ambient temperature of 25 C 70 71
36 Facts and data The Eco RoadLine RL medium has the same benefits as the RL small. It is tailored to meet the needs of main transport roads and is also ideal for outdoor industrial facilities. Optics in the cover lens attain a high efficiency that meets this stringent requirement. In addition, these luminaires feature outstanding light technology, advanced functions and a design optimized for easy maintenance. As an additional benefit, the light source and electronics can be changed directly on the installed luminaire. Lamp replacement is done without the need for any equipment with tool-free simplicity! Electronics Luminaire type Driver Mains connection Protection class Power consumption Power factor * Cable Interface 1 module with 48 LEDs Replaceable 220 V 240 V / HZ Class II 110 W 0.95 c Optionally installed connecting cable (14 m) or with connecting plug for self assembly of the cable 2-level operation via two supply phases (100 % / 50 % reduction) Light Technologies System luminous flux Color temperature Color rendering index (CRI) Luminous flux over lifetime Optics 4,000 K (neutral white): 10,000 lm 5,000 K (cold white): 10,000 lm 4,000 K (neutral white) 5,000 K (cold white) CRI typ. 75 (4,000 K) CRI typ. 75 (5,000 K) 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Cover lens consisting of PMMA with integrated optic Eco RoadLine RL medium LED top- and side-mounted post luminaire C optics M optics The advantages of Eco RoadLine RL Medium: Homogeneous illumination of main roads Higher efficiency thanks to optics integrated into the cover lens Choice of optics that provide the necessary lighting control Tool-free configuration of tilt angle Completely tool-free module change on installed luminaires Optimized cooling concept and thermal decoupling of the light unit and electronic ballast Night-time switching (50 % night-time dimming) possible Fast and easy installation and assembly Additional Data Dimensions (L x W x H) Weight (without cable) Housing Mast connection Horizontal mounting: 1,000 x 167 x 132 mm Vertical mounting: 990 x 167 x 150 mm 6.4 kg Aluminum die casting, powder-coated, similar to RAL mm spigot size, horizontal mounting; 76 mm spigot size, vertical mounting Tilt angle Variable tilt setting between -15 and +15 (no tools required) Area exposed to wind FW = 0.08 m² Ambient temperature range -40 C to +40 C Impact resistance IK 08 IP Certification (Luminaire) IP 66 Certification Efficiency class * At maximum output power All performance parameters are based on an ambient temperature of 25 C 72 73
37 Facts and data The Eco RoadLine RL large is optimized for attachment to tall poles and for homogeneous lighting of main roads or large plazas. Though the luminaire has larger dimensions, it is otherwise identical to the RL small and RL medium versions. Like these, it attains high efficiency with optics in the cover lens. In addition, these luminaires feature outstanding light technology, advanced functions and a design optimized for easy maintenance. As an additional benefit, the light source and electronics can be changed directly on the installed luminaire. Lamp replacement is done without the need for any equipment with tool-free simplicity! Electronics Luminaire type Driver Mains connection Protection class Power consumption Power factor * Cable Interface 1 module with 64 LEDs Replaceable 220 V 240 V / 50 HZ Class II 140 W 0.95 c Optionally installed connecting cable (14 m) or with connecting plug for self assembly of the cable 2-level operation via two supply phases (100 % / 50 % reduction) Light Technologies System luminous flux Luminous flux over lifetime Color temperature Color rendering index (CRI) Optics 3,000 K (warm white): 10,500 lm 4,000 K (neutral white): 12,500 lm 5,000 K (cold white): 12,500 lm 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) 3,000 K (warm white) 4,000 K (neutral white) 5,000 K (cold white) CRI typ. 75 (3,000 K) CRI typ. 75 (4,000 K) CRI typ. 75 (5,000 K) Cover lens consisting of PMMA with integrated optic Eco RoadLine RL large LED top- and side-mounted post luminaire L-optics The advantages of Eco RoadLine RL Large: Homogeneous illumination of main roads Higher efficiency is achieved by optics integrated into the cover lens Choice of optics that provide the necessary lighting control Tool-free configuration of tilt angle Completely tool-free module change on installed luminaires Optimized cooling concept and thermal decoupling of the light unit and electronic ballast Night-time switching (50 % night-time dimming) possible Fast and easy installation and assembly Additional Data Dimensions (L x W x H) Weight Housing Mast connection Horizontal mounting: 960 x 245 x 132 mm Vertical mounting: 950 x 245 x 150 mm 7.2 kg Aluminum die casting, powder-coated, similar to RAL mm spigot size, horizontal mounting; 76 mm spigot size, vertical mounting Tilt angle Variable tilt setting between -15 and +15 (no tools required) Area exposed to wind FW = 0.08 m² Impact resistance IK 07 IP Certification (Luminaire) IP 66 Certification Efficiency class * At maximum output power All performance parameters are based on an ambient temperature of 25 C 74 75
38 Eco RoadLine References 76 77
39 78 Cerknica Slovenia 79
40 80 Cerknica Slovenia 81
41 82 Regensburg Germany 83
42 More brightness where it is especially needed The benefits of HELLA s LED light technology have a particularly practical benefit in the case of specific environments related to the orientation and personal feelings of safety. Everyone knows from their own experiences that traditional lighting from, for example, parking lots, parking garages and service stations is seldom ideal. In the industrial sector, traditional lighting often does not meet the needs of owners and employees. The reason for this is the very poor light yield found in conventional lights. HELLA s IndustryLine is able to provide the best lighting for both sectors, using LED s which are recognized as the best light sources today, in combination with HELLA s unique modular system. In stationary traffic areas, HELLA s IndustryLine provide perfect light set for every situation, thus minimizing shadows as well as bright-dark contrasts. In addition, flexible light control provides perfect illumination of access roads and parking spaces. Illumination can only be first-class when the light yield is at its best, and light distribution can be best adjusted for the areas it is deployed. The HELLA modular design provides these advantages. The ability to combine modules can provide needed and functional illumination at loading ramps, installation sites, outdoor lighting and many other possible applications. Eco IndustryLine Functional lighting 84 85
43 Facts and data Universally usable ceiling light made out of of robust aluminum housing (coated RAL 9006) and an autonomous LED module with a completely integrated ballast. The module is available with various optics, depending on intended use and light distribution requirements. It is easy to replace at any time by using the plug and play system and ensures the latest lighting technology in the long term. Power consumption is reduced by 50 % thanks to night-time dimming. Minimal maintenance costs, energy savings of up to 70 % and an extremely long lifetime make it easy for the lighting concept to meet the crucial sustainability and environmental protection criteria. Electronics Luminaire type* LED module, each with 8 LEDs or 14 LEDs Driver Integrated into the module (standalone module) Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V / 50 Hz Protection class Class II Power consumption 9 25 W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability Connection Light Technologies System luminous flux Luminous flux over lifetime Color temperature Color rendering index (CRI) Optics 2.5 ka Preassembled connecting cable or connection box 800 lm / 1,250 lm / 1,700 lm / 2,500 lm 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Optionally 5,000 K (cold white) or 4,000 K (neutral white) CRI typ. 73 (4,000 K) CRI typ. 65 (5,000 K) Lenses made of PMMA Single-module functional lighting with connection box or 5.00 m / m cable Additional Data Dimensions (L x W x H) Weight Materials 515 x 103 x 105 mm 2.7 kg (incl. LED modules and connection box) 3.0 kg (incl. LED modules and 5.00 m connection cable) 3.3 kg (incl. LED modules m connection cable) Housing made of aluminum die casting, painted (RAL 9006), connection box and endcaps made of PC Eco IndustryLine Single-module functional lighting The advantages of Eco IndustryLine: Lighting module can be decoupled from the housing thanks to the modular design Module is easy to replace at any time by using the plug and play system Integrated thermal management Built-in overheating protection Optimized light distribution At least 80 % minimum luminous flux after an average lifetime of 50,000 hours Mounting Connection box Ambient temperature range IP Certification (Luminaire) IP 65 Direct screw coupling for ceiling surface-mounting Supply line 2 x (5-pin 1 mm² to 2.5 mm², rigid cable possible), cable gland M16 for Ø 6 mm 12 mm -40 C to +40 C Impact resistance IK 04 / IK 08 Certification Efficiency class Part numbers* 8NF /-008 8NF /-018 8NF /-028 Housing with connection box Housing with 5.00 m cable Housing with m cable 86 * LED module are not in scope of delivery All performance parameters are based on an ambient temperature of 25 C 87
44 Facts and data Universally usable ceiling light made out of a robust aluminum housing (coated RAL9006) and two autonomous LED modules with a completely integrated ballast. The modules are available with various optics, depending on intended use and light distribution requirements. They are easy to replace at any time by using the plug and play system and ensure the latest light technology is in use over the long term. Power consumption is reduced by 50 % thanks to night-time dimming. Minimal maintenance costs, energy savings of up to 70 % and an extremely long lifetime make it easy for the lighting concept to meet the sustainability and environmental protection criteria. Electronics Luminaire type* 2 LED modules, each with 8 LEDs or 14 LEDs Driver Integrated into the module (standalone module) Interface 2-level operation via two supply phases (100 % / 50 % reduction) Mains connection V /50 Hz Protection class Class II Power consumption W (according to system luminous flux) Power factor 0.95 c ( 0.90 c for module 1,250) Surge voltage withstand capability 6 kv Surge current withstand capability Connection Light Technologies System luminous flux Luminous flux over lifetime Color temperature Color rendering index (CRI) Optics 2.5 ka Connection cable or connection box 1,600 lm / 2,500 lm / 3,400 lm / 5,000 lm 80 % after 50,000 operating hours (According to IES LM-80 & TM-21) Optionally 5,000 K (cold white) or 4,000 K (neutral white) CRI typ. 73 (4,000 K) CRI typ. 65 (5,000 K) Lenses made of PMMA Double-module functional lighting with connection box or 5.00 m / m cable Additional Data Dimensions (L x W x H) Weight Materials 980 x 103 x 105 mm 5.2 kg (incl. LED modules and connection box) 5.5 kg (incl. LED modules and 5.00 m connection cable) 5.7 kg (incl. LED modules and m connection cable) Housing made of aluminum die casting, painted (RAL 9006), connection box and endcaps made of PC Eco IndustryLine Double-module functional lighting The advantages of Eco IndustryLine: Lighting module can be decoupled from the housing thanks to the modular design Module is easy to replace at any time by using the plug and play system Integrated thermal management Built-in overheating protection Optimized light distribution At least 80 % minimum luminous flux after an average lifetime of 50,000 hours Mounting Connection box Ambient temperature range IP Certification (Luminaire) IP 65 Direct screw coupling for ceiling surface-mounting Supply line 2 x (5-pin 1 mm² to 2.5 mm², rigid cable possible), cable gland M16 for Ø 6 mm 12 mm -40 C to +35 C Impact resistance IK 04 / IK 08 Certification Efficiency class Part numbers* 8NF /-008 8NF /-018 8NF /-028 Housing with connection box Housing with 5.00 m cable Housing with m cable 88 * LED modules are not in scope of delivery All performance parameters are based on an ambient temperature of 25 C 89
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