SUNLINE 2000 SINGLE PACKAGE AIR-TO-AIR HEAT PUMPS DESCRIPTION FEATURES

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1 511.06TGY (600) SINGLE PACKAGE AIRTOAIR HEAT PUMPS B3CH090, 10 (08/30, 460V) B5CH090, 10 (575V) 71/ & 10 NOMINAL TONS (9 EER) SUNLINE 000 DESCRIPTION YORK Sunline 000 Heat Pumps are convertible single package units designed for light commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame. These heat pumps utilize a unique ambient compensated timetemperature defrost system. The defrost module automatically increases the time interval between defrost cycles as the outdoor ambient temperature decreases. This helps to eliminate unnecessary, costly, defrosts. Units are selfcontained and assembled on rigid full perimeter base rails allowing for 3way fork lift access and overhead rigging. Every unit is completely charged, wired, piped and tested at the factory to provide for a quick and easy field installation. Units are available with supplemental electric heaters as fieldinstalled accessories. Both down and side discharge airflows are available without having to swap panels. The installer simply removes the duct covers for the desired configuration. Economizers may be used on either side or down discharge applications with no modifications required. All models include a 1year limited warranty on the complete unit. Compressors and electric heater elements each carry an additional 4year warranty. FEATURES HIGH EFFICIENCY Their high efficiencies exceed all legislated minimum levels and provide low operating costs. CONVERTIBLE AIRFLOW DESIGN Both the side and bottom duct openings are covered when they leave the factory. If a side supply / side return is desired, you simply remove the two side duct covers from the outside of the unit and discard them. If a bottom supply / return is desired, you simply remove the two bottom duct covers and discard them. No panel cutting or swapping is required! Convertible airflow design allows maximum field flexibility and minimum inventory. FACTORY INSTALLED OPTIONS Economizers can be installed at the factory. They are shipped installed and wired. The outdoor air hood needs only to be field assembled and installed. Field labor dollars can be saved by having the components arrive already installed. FIELD INSTALLED ACCESSORIES Accessories were designed for quick and easy installation. The motorized damper and economizers simply slide in and electrical connections are made by modular plugs. Electric heaters mount easily and knockouts are provided in the internal partitions to connect the elements to the control box single point power supply kit. MOTORIZED AIR DAMPER Includes slidein / plugin damper assembly with rainhood and filters. The outdoor air dampers open when the indoor fan motor is energized. Damper capable of providing 0% thru 100% of outdoor return air opening. MANUAL OUTDOOR DAMPER Provides 0% thru 35% or 0% thru 100% of outdoor return air opening (field adjustable). Designed for duct mounted side or bottom supply / return applications. Includes both hood assembly and filters. ROOF CURB The 14" high roof curb is shipped knocked down. The roof curb has an insulated deck. WIDE RANGE OF INDOOR AIRFLOWS All models operate from 300 to 500 cfm / ton. Indoor fan motors are beltdrive type providing maximum flexibility to handle most airflow requirements. A factoryinstalled alternate indoor fan motor is available for high static applications. FULL PERIMETER BASE RAILS The permanently attached base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails provide fork lift access from 3 sides and rigging holes are also provided so that an overhead crane can be used to place the units on a roof. UTILITY CONNECTIONS MADE EASY Electric utility knockouts are provided in the unit underside as well as the side of the unit. A clearly identified location is provided to mount a Cont d.

2 511.06TGY FEATURES CONT D. field supplied electrical disconnect switch. Utility connections can be made quickly and with a minimum amount of field labor. SIMPLE CONTROL CIRCUIT A low voltage printed circuit board contains a low voltage terminal strip. An additional set of pin connectors is also provided so that field interface of external controls will be simplified. Matenlock plug connectors are used where line and low voltage wires pass thru internal bulkheads. This allows for easier troubleshooting and component replacement. The electrical control box is not located in the compressor compartment so the access cover can be removed for troubleshooting without affecting the normal system operating pressures. AIR FILTERS Units come standard with " throwaway filters. The unit filter racks can accommodate 1" or " filters without any modifications. SYSTEM PROTECTION Crankcase heaters and internal compressor protection are standard on all compressors. Every unit has bidirectional liquid line filterdriers, suction line freezestats, low pressure switches, high pressure switches and high temperature switches to protect all system components. The units will operate on cooling down to 45 F without any additional low ambient controls. SUNLINE 000 Heat Pump MODEL BCH 71/ TON TABLE OF CONTENTS Description... 1 Features... 1 ARI Ratings... 3 Physical Data... 3 Cooling Capacities... 4 Heating Capacities... 6 Accessory/Option Static Resistances... 7 Heater / Limitations... 7 Component Weights... 7 Blower Performance...8 Blower Motor and Drive Data...8 Electrical Data Basic Units...9 Electrical Data Cooling / Electric Heating...9 Field Wiring...10 Unit Dimensions Point Loads...13 Roof Curb Dimensions...14 Typical Applications...15 Factory Installed Options / FieldInstalled Accessories...16 Unitary Products Group

3 ARI RATINGS MODEL COOLING CAPACITY (SEE NOTE 1) /6795 F SOUND RATING (SEE NOTE ) (decibles) HEATING CAPACITY (SEE NOTE 1) 47 F 17 F ELECTRIC HEAT NOM. CAPACITY (SEE NOTE 3) EER COP COP B*CH , 18, 4, 36 B*CH , 4, 36, 54 NOTE: 1. Certified in accordance with the Unitary Large Equipment which is based on ARI Standard 340/360.. Rated in accordance with ARI Standard. 3. Heaters available as accessories all with single point power supply EER = Energy Efficiency Ratio the cooling capacity in Btu s per hour (Btuh) divided by the power input in watts at any given set of rating conditions, expressed in Btuh per watt (Btuh/watt). COP = Coefficient of Performance the total heating capacity provided by the refrigeration system, including circulating fan heat but excluding supplementary resistance (Btu s per hour) divided by the total electric input (watts) x TGY 08/30,575 VOLT MODELS ONLY INDOOR SOUND POWER RATINGS 08/30,460 VOLT MODELS ONLY Unit Size ,000 4,000 ESP PHYSICAL DATA BASIC UNIT SUPPLY AIR BLOWER INDOOR COIL OUTDOOR FANS (Two Per Unit) OUTDOOR COIL AIR FILTERS (SEE NOTE) CHARGE Blower MODEL BCH CENTRIFUGAL BLOWER (Dia. x Wd. in.) 1 x 1 15 x 1 FAN MOTOR HP (STANDARD) 11/ FAN MOTOR HP (ALTERNATE) 3 ROWS DEEP 3 3 FINS PER INCH FACE AREA (Sq. Ft.) PROPELLER DIA. (in.) 4 ea. 4 ea. FAN MOTOR HP 1/ ea. 3/4 ea. NOM. TOTAL 900 ea ea. ROWS DEEP FINS PER INCH FACE AREA (Sq. Ft.) QUANTITY PER UNIT (1" X 4" X ") QUANTITY PER UNIT (16" X 4" X ") 3 QUANTITY PER UNIT (18" X 4" X ") TOTAL FACE AREA (sq. ft.) REFRIGERANT SYSTEM NO. 1 9/0 11/8 (lbs./oz.) SYSTEM NO. 9/0 13/8 NOTE: Filter racks are adapted for 1" or " thick filters. Sound Power (db 10 1 Watts) Octave Band Centerline Frequency (Hz) IWG RPM BHP ,000,000 4,000 8, , *At a distance of 10 ft.from the blower. NOTE: These values have been derived using a model of sound propagation, measuring the indoor ambient sound levels ten feet from the source. The dba values provided are for reference only. Calculation of dba values cover matters of system design and application. This constitutes an exception to any specification or guarantee requiring a dba value or sound data in any other form than sound power level ratings SWL db(a) Ft* Unitary Products Group 3

4 511.06TGY COOLING CAPACITIES 71/ TON (BCH090) Air On Temperature of Air on Outdoor Coil Indoor 85 F 95 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F Air On Temperature of Air on Outdoor Coil Indoor 105 F 115 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F These capacities are gross ratings. For net capacity, determine the of the supply air blower motor from the Blower Performance Table, multiply this value by / to determine the motor heat, and deduct this heat from the gross capacity of the unit. These ratings include the compressor and the outdoor fan motors but not the supply air blower motor. NOMINAL RATING ALL SENSIBLE CAPACITY 4 Unitary Products Group

5 COOLING CAPACITIES 10 TON (BCH10) TGY Air On Temperature of Air on Outdoor Coil Indoor 85 F 95 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F Air On Temperature of Air on Outdoor Coil Indoor 105 F 115 F Coil Total Power Sensible Capacity 1, Total Power Sensible Capacity 1, WB Cap. 1 Input Entering Dry Bulb, F Cap. 1 Input Entering Dry Bulb, F F These capacities are gross ratings. For net capacity, determine the of the supply air blower motor from the Blower Performance Table, multiply this value by / to determine the motor heat, and deduct this heat from the gross capacity of the unit. These ratings include the compressor and the outdoor fan motors but not the supply air blower motor. NOMINAL RATING ALL SENSIBLE CAPACITY Unitary Products Group 5

6 511.06TGY HEATING CAPACITIES* BCH RET. AIR F CAP & OUTDOOR AIR TEMPERATURE, F (7% RH) BCH RET. AIR F CAP & *The and values do not include the supply air blower motor. OUTDOOR AIR TEMPERATURE, F (7% RH) Unitary Products Group

7 ACCESSORY / OPTION STATIC RESISTANCES* TGY MODEL BCH090 BCH10 RESISTANCE, IWG DESCRIPTION Economizer Electric Heaters *Deduct these resistance values from the available unit external static pressure shown in the respective Blower Performance Table. 1 9 Heater is only available on 71/ Ton Units. 54 Heater is only available on 10 Ton Units. EXTERNAL STATIC PRESSURE DROP HEATER / LIMITATIONS HEATER SIZE, MIN. MODEL BCH COMPONENT WEIGHTS COMPONENT MODEL BCH Basic Unit BCH (Heat Pump) Economizers Motorized Outdoor Air Damper Options and/or Accessories NOTE: Weights are given in pounds Electric Heat (Nominal ) Roof Mounting Curb Unitary Products Group 7

8 511.06TGY BLOWER PERFORMANCE (71/ & 10 TON SUPPLY AIR) MODEL BCH090 (SIDE DUCT APPLICATIONS) BLOWER SPEED, RPM ESP BHP ESP BHP ESP BHP ESP BHP ESP BHP MODEL BCH090 (BOTTOM DUCT APPLICATIONS) BLOWER SPEED, RPM ESP BHP ESP BHP ESP BHP ESP BHP ESP BHP MODEL BCH10 (SIDE DUCT APPLICATIONS) BLOWER SPEED, RPM ESP BHP ESP BHP ESP BHP ESP BHP ESP BHP MODEL BCH10 (BOTTOM DUCT APPLICATIONS) BLOWER SPEED, RPM ESP BHP ESP BHP ESP BHP ESP BHP ESP BHP NOTE: Blower performance includes a wet indoor coil and " filters. ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the blower. Refer to the table on page 7 for the resistance of the unit accessories. = Larger Horsepower Alternate Motor Required. BLOWER MOTOR AND DRIVE DATA BASIC UNIT BLOWER RANGE (RPM) HP BCH / BCH SERVICE FACTOR MOTOR* FRAME SIZE EFFICIENCY (%) ADJUSTABLE MOTOR PULLEY PITCH BORE DIA. (IN.) (IN.) FIXED BLOWER PULLEY PITCH BORE DIA. (IN.) (IN.) PITCH LENGTH (IN.) BELTS DESIG NATION / A / A56 1 *All motors are 1750 RPM, have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating device. QTY 8 Unitary Products Group

9 ELECTRICAL DATA Basic Units MODEL BCH090 BCH10 POWER SUPPLY 08/ / COMPRESSOR (#1 and #)* RLA EACH LRA EACH / NOTES: 1. Dual element, time delay type.. Maximum HACR breaker of the same AMP size is applicable, *Dual numbers indicate amps for compressor #1 / # respectively. OUTDOOR FAN MOTOR, (#1 & #) FLA EACH SUPPLY AIR BLOWER MOTOR, FLA TOTAL UNIT AMPACITY, AMPS MAXIMUM FUSE SIZE, 1, AMPS 1.5HP HP 3HP 1.5HP HP 3HP 1.5HP HP 3HP VOLTAGE LIMITATIONS* POWER SUPPLY VOLTAGE MIN. MAX. 08/ *Utilization Range A in accordance with ARI Standard TGY ELECTRICAL DATA Heat Pumps with Supplemental Electric Heat MODEL BCH POWER SUPPLY SUPPLY AIR BLOWER FLA MOTOR HP ACCESSORY ELECTRIC HEATERS TOTAL UNIT AMPACITY, AMPS MOTOR HP MAXIMUM FUSE SIZE 1, AMPS MOTOR HP LO HI MODEL NO. STAGES TOTAL AMPS LO HI LO HI 71/ TON UNIT with 11/ OR HP BLOWER HE HE HE HE HE HE HE HE HE * HE * HE HE HE HE HE HE TON UNIT with OR 3 HP BLOWER HE HE HH HH HE HE HH HH HE * HE HE HE HE HE HE HE Dual element, time delay type. Maximum HACR breaker of the same AMP size is applicable. Standard circuit breakers may be used in Canada and on applications over 60 amps where the heaters are separately fused. 3 Only 36 of electric heat can be simultaneously energized with mechanical heating. The full 54 operates in EMERGENCY HEAT mode only. *These electric heaters do NOT include fuses. If fuses are required to meet a local code (eg. Chicago), an accessory fuse block with fuses (FB040346) is available for field installation ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE CAP. MULTIPLIER Unitary Products Group 9

10 511.06TGY FIELD WIRING 10 Unitary Products Group

11 511.06TGY UNIT DIMENSIONS (BCH 71/ & 10 TON). 1, 5 7 1, ), / + ) ; * 9 4 ) ) A A, A J = E :!! % & % 6 +, " % % & 6 " ) ! " 8 +. ) +,, 4 ) 1 + % 5 A A, A J = E ; B H? = J E ' # & * / 6 4 ; * ; ), ) / 5! " * : ) ) 6 ) , 6 7 / !! " # " " % RETURN AIR $! " * ) ) D M I A F = H = J A O J E K I J H = J A > J K? J F A E C I F M A H? A? J E? = J E I ) / 6 4 ; * / * ; % " '! " % "! & SUPPLY AIR OUTDOOR AIR OUTDOOR AIR (Economizer) All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request. UTILITIES ENTRY DATA HOLE KNOCKOUT SIZE (DIA.) USED FOR A 3/4" Control Side 7/8" Wiring Bottom* B " Power Wiring (Side or Bottom)* *Knockouts in the bottom of the unit can be located by the slice in the insulation. MINIMUM CLEARANCES Front 4" 1" (Less Economizer) Back 36" (With Economizer Outdoor Air Damper) 4" (Less Economizer) Left Side (Filter Access) 54" (With Economizer )3 Right Side (Outdoor Coil) 4" Below Unit 1 0" 7" With 36" Maximum Above Unit Horiz. Overhang (For Outdoor Air Discharge) NOTE: Unit and ductwork are approved for zero clearance to combustible materials when equipped with electric heaters. 1 Units may be installed on combustible floors made from wood or class A, B or C roof covering material. Units must be installed oudoors. Overhanging structures or shrubs should not obstruct outdoor air discharge outlet. 3 If economizer is factory installed the assembled hood kit must be removed prior to installation. This hood is 54" long. Unitary Products Group 11

12 511.06TGY UNIT DIMENSIONS (BCH 71/ & 10 TON) (Cont d.) 8 ) 4 ) # & & " & $ " # & DUCT COVERS Units are shipped with all air duct openings covered. For side duct applications; 1.Remove and discard the supply and return air duct covers..connect ductwork to duct flanges on the rear of the unit. For bottom duct applications; 1. Remove the side supply and return air duct covers to gain access to the bottom supply and return air duct covers.. Remove and discard the bottom duct covers. 3. Replace the side duct covers ) , " % & # & 4 ) DETAIL X SIDE SUPPLY AND RETURN AIR DUCT OPENINGS * ) ) 1 0, ) 1 0, % * / 6 4 ;! " +, 5 ) 6, 4 ) * 6 4 ), ' # & %!! &!! " ), 1 ) &!! " ,, ) 4 ) 7 ), ) 4 ) 7 ), ) 4! # 4 ) , DETAIL Y UNIT WITH ECONOMIZER AND FIXED OUTDOOR AIR HOODS %! " DIM. 71/ TON 10 TON A 3" 31/" B 443/4" 44" CENTER OF GRAVITY 1 Unitary Products Group

13 511.06TGY POINT LOADS *. ) ) ,, 4 POINT LOADS * 6 POINT LOADS UNIT BCH 4 POINT LOADS (LBS) TOTAL A B C D 090 1, , UNIT BCH 6 POINT LOADS (LBS) TOTAL A B C D E F 090 1, , NOTE: These weights are with economizer and 4kW electric heat. Unitary Products Group 13

14 511.06TGY ROOF CURB DIMENSIONS (BCH 71/ & 10 TON) *Supply and Return Air (including duct support rails) as shown, are typical for bottom duct applications. For location on horizontal duct applications (on back of unit), refer to Unit Dimension details. ROOF CURB BENEFITS ➀ The 4" space between the ducts allows for jumping an existing roof joist. ➁ The 41" overall dimension of the ducts allows ductwork penetration between roof joists that are spaced on 48" centers. NOTE: Ducts can be installed onto the curb from the roof. All electrical connections can be made inside the curb. UNIT AND CURB APPLICATION 3.69" 3.56" BASE RAIL 14 Unitary Products Group

15 TYPICAL APPLICATIONS TGY TYPICAL ROOFTOP INSTALLATION Unitary Products Group 15

16 FACTORY INSTALLED OPTIONS ECONOMIZERS: Units equipped with the factoryinstalled economizer option have dampers that are positioned by a spring return, fully modulating damper actuator capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is determined by a single input electronic enthalpy control or by a dual input electronic enthalpy control. Simultaneous compressor and economizer operation is also possible. Economizer dampers are % low leakage type. The single enthalpy system contains a sensor that monitors the outdoor air which automatically operates the damper actuator allowing the dampers to open or close. The dual enthalpy system contains a second sensor that monitors the return air in addition to monitoring the outdoor air described above for a single enthalpy system. The logic module compares these two values and modulates the dampers providing the maximum efficiency of the economizer system. The economizer is completely wired and installed at the factory. Only the outdoor air hood, including its filters, need be assembled and installed in the field. ALTERNATE INDOOR FAN MOTOR: Larger horsepower motors are available to handle higher static pressure applications. FIELDINSTALLED ACCESSORIES SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZER Includes a slidein / plugin damper assembly with fully modulating spring return motor actuator capable of introducing up to 100% outdoor air, one outdoor air electronic enthalpy sensor and a rainhood with filters. The rainhood is painted to match the basic unit and must be fieldassembled before installation. Economizer dampers are % low leakage type. DUAL INPUT ELECTRONIC ENTHALPY ECONOMIZER Includes the same damper system and rainhood with filters as described for a single enthalpy economizer above except this accessory contains two enthalpy sensors. It uses a differential enthalpy control that compares the outdoor air versus the return air. The logic module then optimizes the economizer operation for additional savings over the single input economizer. MOTORIZED AIR DAMPER Includes slidein / plugin damper assembly with rainhod and filters. The outdoor air dampers open when the indoor fan motor is energized. Damper capable of providing 0% thru 100% of outdoor return air opening. MANUAL OUTDOOR DAMPER Provides 0% thru 35% or 0% thru 100% of return air opening (field adjustable). Designed for duct mounted side or bottom supply / return applications. Includes both hood assembly and filters. ELECTRIC HEATERS Include nickel chromium elements, a terminal block, fuses (where required by UL), all the necessary connectors and hardware. All heaters utilize single point power supply hookup. Capacities of 9, 18, 4, 36 and 54 heating are available. FUSE BLOCK KIT This kit contains a fuse block including the fuses and is available for the 9 and volt heater kits. This kit satisfies the Chicago code requirements. ROOF CURB This 14" high full perimeter roof curb is shipped knocked down for field assembly and contains duct supports and an insulated deck in the area under the unit s outdoor section. ANTIRECYCLE TIMER A timer to prevent unit compressors from short cycling. It assures 5 minutes off time between compressor cycles. WALL THERMOSTAT The units are designed to operate with 4volt electronic thermostats. All units operate with two stage heat / two stage cool thermostats (with or without an economizer). Unitary Products Group 5005 York Drive, Norman, Oklahoma Subject to change without notice. Printed in U.S.A. Copyright by York International Corporation 000. All Rights Reserved. Code: EBY, EGY TGY Supersedes: TG3Y(1 98)

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