Dosing Filling Packing The Allrounder from the Allgäu
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1 GRUNWALD INLINE MACHINES... SUCCESSFUL ALL ALONG THE LINE! Dosing Filling Packing The Allrounder from the Allgäu
2 2
3 GRUNWALD INLINE MACHINES... THE BEST FOR YOUR PRODUCTS! Due to changing habits and purchasing behaviour of the consumers the food and beverage industry developed different varieties of new products and product variants in the past few years. Innovative ideas are required for gaining the customers' favour and market shares with more and more keen competition at the supermarket shelves. Many of our food products became branded articles and not only the product but also the packaging is decisive for being a success with regard to sales. Striving of the food brands for an independent and distinctive appearance in the market place means a high demand on the packing and the creativity of the packing designers. Today this is often as important as the ideas of the product developers and the food technologists. For many years GRUNWALD has been a competent partner regarding dosing, filling and packing. The attribute "The Allrounder from the Allgäu" is no accident. As the GRUNWALD filling machines have their traditional roots in dairy they have been successfully used in many fields of the food, delicatessen, petfood and cosmetics industry all over the world. GRUNWALD FOODLINER GRUNWALD FLEXLINER On the basis of our many years' experience with different types of products, cups and lids we have developed innovative, individual, flexible and reliable machines which guarantee our customers a high efficiency in their daily production. GRUNWALD inline machines have been designed on the basis of the following proven features: closed base plate (no contamination from below) service-friendly drive concept, easy-to-survey visually attractive design by means of open construction with corner posts and solid protective doors minimum of space requirements easy access low, operator-friendly overall height innovative hygienic design easy cleaning due to reduction of components in the filling area extremely low noise nevel even at a speed of more than 50 cycles/min. quick product and format change high availability optimum price/performance ratio 3
4 GRUNWALD TECHNOLOGY... AN ABUNDANCE OF POSSIBILITIES! In order to meet the requirements of our customers and their different products flexible machines are required. GRUNWALD cup filling machines do not only succeed by their sophisticated and proven design but also by their individual optional equipment and their technology in detail. The large number of options shows how flexible GRUN- WALD inline machines are: Drives pneumatic drive for auxiliary functions mechanical drive step-bystep motion gear with cams electronic drive servo drive Fillers piston filler piston filler EASYCLEAN with EHEDG certificate chamber doser auger filler flow metering system weighing system Filling accessories (nozzles) tappet valve membrane valve rotary cutter wire cutter filling nozzles Types of closure sealing aluminium/plastic sealing aluminium/aluminium sealing aluminium/glass sealing plastic/plastic (pre-cut or from the reel) screw caps e.g. twist-off lid snap-on lid Sealing techniques pneumatic heat sealing mechanical heat sealing hydraulic heat sealing Cleaning manual intermediate CIP Hygiene laminar air flow sterile air covers packing material sterilization 1 only Foodliner 2 Electric modern electronic PLC control with operator-friendly panel electronic cam sequential circuit wid deadtime compensation automatic starting and emptying programme programme change via modem Many advantages speaking in favour of GRUNWALD, the Allrounder from the Allgäu. 3 1) Filling station removable for manual cleaning 2) Cup and lid storage magazines 3) Movable snap-on lid magazine for a quick format change 4 GRUNWALD trolley: our ideas with regard to e.g. format change increases the efficiency of your production.
5 Das Includes Flaggschiff all our unter experience! den GRUNWALD rundläufern FOODLINER FOODLINER Example: 4-lane, for jam CIP-cleanable filler snap-on lid storage integrated packing system SAFEPACK Highly efficient and variable! GRUNWALD FOODLINER inline machines are precisely engineered units which succeed by their extremely high speed and their versatile possibilities for use. FOODLINER Machine width: 1,400 mm 2 to 8 lanes approx. 6,000-24,000 cups/h Dosing range: 20-1,700 ccm FOODLINER 6000 Machine width: 1,280 mm 2 to 5 lanes approx. 6,000-15,000 cups/h Dosing range: 20-1,700 ccm FOODLINER 3000 Machine width: 850 mm 1 to 3 lanes approx. 3,000-9,000 cups/h Dosing range: 20-1,700 ccm The machine model number corresponds to the average speed per hour depending on the cup size, number of lanes and fixed formats. FOODLINERS can be ideally adapted to the product and speed you require. Products The FOODLINER is suitable for products which are liquid, pasty or non-pumpable, e.g. dairy products and desserts delicatessen salads and freshly-prepared salads ready-meals butter and margarine jam and honey sauces, mustard, mayonnaise pâté, meat and petfood muesli, crunch, chocolate flakes Options There is hardly any limit with regard to technical equipment. These machines are suitable for handling all types of cups, trays, jars, ceramic pots with different types of lids (pre-cut or from the reel). cup and lid storage motorized cup height adjustment motorized volume adjustment automatic speed adjustment integration of different fillers, either in stationary or movable version agitator in the hopper product feeding via compensator open space for manual filling filler with servo drive gas injection intermediate cleaning CIP-cleaning date coding with colour ink cartridges, ink jet or laser quick change system for cup slats to change the format laminar air flow sterilization of packing material cutting/sealing stations for aluminium foil and plastic film from the reel cup turning station cleaning of steel-plate conveyor infeed conveyor for prefilled containers open space for labelling systems open space for cup and lid storage extension of machine length registration of production data programme change via modem separate operator panel up to 4 formats on one machine possible without modification automatic format change on the operator panel 5
6 Das Flaggschiff unter den GRUNWALD rundläufern As individual as your products! FOODLINER FOODLINER Example: 2/1-lane, for margarine, butter or similar products in large containers 1 and 2 kg cup and snap-on lid storage main filler with product compensator drive: dosing piston driven by a servo motor quick change system for cup slats By connecting separate dosing machines the possibilities of the FOODLINER are increased enormously. Ask for our leaflet on dosing machines or let us know your requirements and wishes we will be pleased to give you detailed information. DOSING MACHINES GRUNWALD SERVODOS Treats your product carefully! The SERVODOS is especially suitable for liquid and pasty products as well as for products which are difficult to dose, contain pieces and mayonnaise or liquids. The excellent servo drive guarantees an optimized dosing accuracy and careful filling based on high flexibility. GRUNWALD FLEXODOS For large pieces! This bulk filler is ideally suited for non-pumpable products and products which are difficult to dose, moist, dry or unbound. Either in mobile or stationary version, this machine with a volume metering system is flexible and versatile in use. 6
7 Speed/Dosing range FOODLINER 6000 Machine width: 1,280 mm 2 to 5 lanes approx. 6,000-15,000 cups/h Dosing range: 20-1,700 ccm Enormously versatile! FOODLINER 6000 Products/Options see FOODLINER (page 5) FOODLINER 6000 Example: 3-lane, for delicatessen salads and freshly-prepared salads SERVODOS and FLEXODOS 2 cup formats included, no change-over necessary FOODLINER 6000 Example: 2-lane, for fruit purée in large containers 2 kg laminar air flow cutting/sealing unit automatic storage systems FOODLINER 6000 Example: 3-lane, for desserts and delicatessen salads 2 SERVODOS dosing machines connected 7
8 A class of its own! FOODLINER 3000 Speed/Dosing range FOODLINER 3000 Machine width: 850 mm 1 to 3 lanes approx. 3,000-9,000 cups/h Dosing range: 20-1,700 ccm Products/Options see FOODLINER (page 5) FOODLINER 3000 Example: 2-lane, for delicatessen salads additional indexing station for pre-filled cups cutting/sealing station FOODLINER 3000 in special version Example: 2-lane, for meat pâté in ceramic pots automatic feeding system for the pots CIP-cleanable filler 8
9 The future lies with it! FLEXLINER The next page shows the variety of options available from your FLEXLINER! 1) cup storage 2) cup setter and cup control 3) cup transport With the FLEXLINER GRUNWALD meets the quickly changing demands of the markets with regard to products and packing. It is therefore no surprise that especially the delicatessen industry prefers the FLEXLINER. Flexible cup transport for different cup shapes/cup sizes without format change! On the basis of this clever design and simple principle the FLEXLINER offers a large number of possibilities: quick product change different product consistencies open space for mobile or stationary fillers and manual garnishing of the products simple, quick cleaning, important for small production mounting of additional stations at a later date simple, favourably-priced design extremely variable concepts, flexible nature guarantees a quick pay back Products The FLEXLINER is suitable for handling liquid to pasty products or non-pumpable products. delicatessen salads and freshly-prepared salads ready-meals cereals Options The FLEXLINER is available with a large number of interesting options: dosing machines e.g. SERVODOS, FLEXODOS, MEGADOS can be connected lifting movement during dosing open space for manual filling seal lid/snap-on lid station date coding with colour ink cartridges, ink jet or laser cup turning station storage systems programme change via modem external control box Speed/Dosing range FLEXLINER 1 to multi-lane approx cycles/min. modern PLC control 9
10 ) Dosing machine connected 2) 2-lane cutting/sealing station for film 3) Snap-on lid station As flexible as your product! GRUNWALD FLEXLINER inline machines are as versatile as the requirements of our customers. This extremely variable concept meets nearly all requirements and due to the flexible use a quick pay-back is guaranteed. Discuss your ideas with us! 2 10
11 GRUNWALD... INNOVATIVE AND EXPERIENCED! To solve the most different problems and tasks is a continuous innovation process for our development engineers, designers and programmers. Striving for perfection, our potential for new ideas is the key to our success. They are the moving spirit of GRUNWALD. New ideas and innovation in favour of our customers. Giving detailed information is the first important step for finding solutions according to our customers' specifications. Our knowhow, our creativity, the great demands on ourselves and the quality of our services have made GRUNWALD the epitome of high quality. Due to our flexibility, speed and reasonable price/performance ratio, short delivery times and prompt and reliable services we established long-standing business relationships with many customers. Dosing Filling Packing The Allrounder from the Allgäu HERBERT GRUNWALD GMBH Pettermandstraße 9 D Wangen im Allgäu Phone / Fax / info@grunwald-wangen.de
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