OVERVIEW OF STANDARD INDUSTRIAL PACKAGING WEIGHTS
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1 OVERVIEW OF STANDARD INDUSTRIAL PACKAGING WEIGHTS INTRODUCTION To assist members in completing their final declarations, VAL I PAC has collaborated with packaging manufacturers to draw up a document that provides information on the weights of the most commonly used items of industrial packaging. This overview is designed to be used by parties responsible for packaging who are unable to obtain information about the industrial packaging for which they are responsible, for example because a foreign supplier fails to provide the necessary data, because it resells the products without seeing the packaging or because it is too difficult to weigh the packaging in question. Please note, however, that it is in all cases preferable to use data taken from actual measurements rather than the information supplied here. The weight of a given type of packaging can vary significantly due to the way in which it is made, the manufacturer, etc. Where a wide range of weights has been recorded for one type of packaging, the data given is a weighted average taking into account the market shares of the various packaging items or detailed value information based on one or more examples. This document has been drawn up in conjunction with packaging manufacturers and users. It will be updated regularly to take into account new types of packaging, changes in the weight of packaging items, etc. We hope that parties responsible for packaging will find this initiative useful in completing their declarations and providing the information required by VAL I PAC. This English version is only a translation of the French and Dutch document and is provided for reference only. In the event of any conflict or discrepancy between the original French/Dutch version and this English version, the French and Dutch version shall (for all intents and purposes) prevail and be treated as the correct version. VAL I PAC vzw Koningin Astridlaan 59 bus Wemmel Tel. 02/ Fax 02/ info@valipac.be 1
2 Basic information on the most common packaging items The table below gives a general indication of the weights of the most commonly used items of packaging. These figures, which can be used for provisional declarations, give a general indication of the weights of various packaging items. However, in final declarations you should use the exact weights as detailed in the relevant sections of this document. Packaging type Weight (general indication) Page Drums Metal drum 220 litres 17 kg p. 3 Plastic drum 220 litres 9 kg p. 3 IBC s IBC 1000 l + metal chassis + plastic + wooden pallet 18 kg plastic, 30 kg metal, 20 kg wood p. 5 Plastic films Shrink wrap around pallet 250 g p. 6 Pallet covers Pallet cover 1 kg p.7 Bags Plastic bag, 25 kg, chemical industry 102 g p.7 Plastic bag, 50 kg, construction industry 68 g p.7 Plastic bag, 50 litres, gardening industry 56 g p.7 Pallets Wooden pallet pool 25 kg per m² surface area p.9 Wooden pallet single use 15 kg per m² surface area p.9 Plastic pallet 26 kg per m² surface area p.10 Cardboard boxes Corrugated cardboard, small (31x 31x 21cm) 250 g p.12 Corrugated cardboard, large 2 kg p.13 Big bags Big bags 1,5 kg p. 14 Miscellaneous packaging items p. 15 Table of densities p. 16 2
3 1. DRUMS 1.1. Metal drums The metal drums packaging group contains: screw top drums (closed drums); drums with lids (lidded drums). The weight of one type of drum may vary considerably depending on the manufacturer, model, thickness of the metal used, etc. The weights specified for lidded drums include the weight of the (plastic) lid. The table below indicates the mean values found on the Belgian market. b. Weights Metal drums Capacity (litres) Weight (kg) Closed drums Lidded drums ,2 20,8 18, ,5 15,0 / 75 4,7 / 60 4,3 / ,8 2,1 / 1.2. Plastic drums The plastic drums packaging group contains: screw top drums (drums for liquids); drums with lids (lidded drums). The weight of different drums of the same capacity can vary considerably depending on manufacturer, model, type, etc. The table below shows the most common types as illustrated in the photograph. The weights indicated for drums for liquids include the weight of the (plastic) screw tops. The weights given for lidded drums include the weight of the lids. The weights of the metal hoops and the inner liner are given separately. Plastic drums (lidded drums) Capacity (litres) Weight (kg) Round barrels Drum inner & liner Hoop 30 1,5 0, ,5 15,0 0, ,7 0, ,3 0, ,8 2,1 0,66 Square barrels Barrel 50 2,5 // 60 2,6 // 120 5,6 // Lidded drums 3
4 Plastic drums (drums for liquids) Capacity (l) 6, , Weight (kg) 0,4 0,5 0,6 1,0 1,3 1,4 2,7 5,5 8,6 Drums for liquids Drums for liquids 1.3. Cardboard drums / b. Weights Cardboard drums Capacity (l) < Weight (kg) 2,2 3,6 6,00 8,7 4
5 2. IBC S The weight of IBC s of the same capacity can vary considerably depending on the manufacturer. Various types of IBC s can be used on wooden, metal or plastic pallets. Where applicable, the table below indicates the corresponding weights with a wooden, metal or plastic pallet. b. Weight IBC s Capacity (l) Weight Plastic (kg) Metal (kg) Wood (kg) Type A / / / / Type B No base / / / Type B With base / / Type C Wooden pallet ,1 26,1 15, ,6 29,9 19, ,2 31,8 20, ,0 38,0 15,9 Type C Metal pallet ,1 31,8 / ,6 42,6 / ,2 46,3 / ,0 47,3 / Type C Plastic pallet ,4 26,1 / ,9 29,9 / ,8 31,8 / ,3 38,0 / 5
6 3. PLASTIC FILM In this section, both shrink wrap and cling film are described. The weight of the cling film around a pallet is determined by several parameters. The graph below gives the weight of film used dependent on two main parameters: the wrapping height and the number of wraps made. In the case of shrink wrap, the table gives the weight of 1000 m of transparent wrap dependent on the roll height and the thickness of the film. b. Weight Weight per pallet Weight per pallet Heavily wrapped Weight (grams) Moderately wrapped Lightly wrapped Weight per 1000 m roll Plastic film Height (cm) Weight Thickness of plastic film (mm) ,6 1,8 2,1 2,3 28 3,2 20 3,1 3,7 4,2 4,6 5,5 6,4 45 7,0 8,3 9,5 10,4 12,4 14,5 50 7,8 9,2 10,6 11,5 13,8 16, ,7 13,8 15,9 17,3 20,7 24, ,6 18,4 21,2 23,0 27,6 32, ,8 22,1 25,4 27,6 33,1 38,6 6
7 4. PALLET COVERS The weight of a synthetic cover can vary in accordance with the following parameters: height of the cover (defined by the stacked height of the pallet), width of the cover and the width of the fold (defined by the pallet dimensions), thickness of the cover. Owing to the highly variable characteristics of the covers used, they have been catalogued according to the following parameters: stacked height of the pallet, pallet dimensions. The figures in the table below are for covers with a thickness of 125 mm and a density of 920 kg/m³. b. Weight Pallet dimensions (cm) Pallet covers Weight (kg) Stacked height (cm) x 100 0,85 0,98 1,10 1,23 1, x 120 1,09 1,24 1,39 1,54 1, x 110 1,12 1,27 1,42 1,57 1, x 114 1,18 1,33 1,49 1,64 1, x 130 1,23 1,39 1,55 1,71 1, x 120 1,26 1,42 1,58 1,74 1,90 5. BAGS 5.1. Plastic bags The weight of a plastic bag can vary in accordance with the following parameters: height of the bag, width of the bag, width of the fold, type of plastic used (PEBP or PEHD), thickness of the plastic. The table has been drawn up taking into account the following factors: the width of the fold, on both sides, represents 20% of the width of the bag, the bags are made of PEBP with a density of 920 kg/m³. 7
8 Plastic bags weight in function of the dimensions and film thickness Weight (gr) Bag height (cm) Film thickness 75 m 100 m 150 m 200 m Width : 40 cm Width : 50 cm Width : 60 cm Paper bags Given the great variety of bags on the market, weights are indicated for the most common types of bags only. Paper bags are often made of several layers including a PE film. Since the weight of the plastic film is less than 15%, these bags can be recorded under recyclable paper/cardboard in the VAL I PAC declaration. b. Weight Type Paper bags Weight (gr) Dimensions (cm) (width (B) x height (A) x depth (C)) Animal food 25 kg x 70 x kg x 93 x 13 Cement 50 kg x 62 x 12 Plaster 25 kg x 48 x kg x 54 x 14 Chemical products 50 kg x 61 x 17 Sand 50 kg x 66 x 13 Minerals 25 kg x 70 x 14 8
9 6. PALLETS 6.1. Wooden pallets The weight data supplied establish a distinction between pallets which are reused within the framework of an external pool (e.g. CHEP pallets, Euro pallets) and pallets which do not form part of such a system. Pallets, which cannot be reused as part of an external pool, vary greatly in type, dimensions, strength, shape. The weights of these pallets are given according to two easily recognizable and measurable criteria, which are significant in terms of weight: dimension (length, width), construction (heavy duty, medium strength, lightweight). The strength of a pallet is determined by three factors: wood thickness (16, 18 or 22 mm), number of longitudinal sections on the upper face (70, 80 or 90% cover), eye dimensions. The pallet weights have been calculated on the basis that they are constructed of light wood such as pine or poplar with a dry weight of approx. 550 kg/m³. b. Weight Reusable "pool" pallets PRS (CP) pallets Type Weight (kg) Dimensions (cm) PRS 6 (CP 6) x 100 PRS 7 (CP 7) x 110 PRS 8 (CP 8) x 114 PRS 9 (CP 9) x 114 Euro pallets Type Weight (kg) Dimensions (cm) Euro Epal x 120 CHEP pallets Dimensions (cm) Weight (kg) 100 x x x
10 b. Weight Reusable "pool" pallets CP pallets Type Weight (kg) Dimensions (cm) CP x 120 CP x 120 CP x 114 CP x 130 CP x 114 CP x 100 CP x 110 CP x 114 CP x 114 Other pallets, single use Weight (kg) Dimensions Strength of the construction (cm) light medium heavy 80 x x x x x Plastic pallets There are various types of plastic pallets. The table below details only the most common. b. Weight The table below can be used to determine the weight of a pallet based on type and dimensions. The various types are illustrated in the figure below. Plastic pallets Dimensions (cm) Weight (kg) Comments Type A 120 x upper face closed 120 x upper face closed Type B 120 x upper face perforated, 4 way entry 120 x upper face perforated, 4 way entry 140 x upper face perforated, 2 way entry Type C 120 x drum transport, with flat upper face 120 x drum transport, with rings Type D 120 x universal pallet, heavy duty 120 x universal pallet, heavy duty,upper face closed Type E 60 x 80 6,6 display pallet (lightweight) 40 x 60 3,2 display pallet (lightweight) CHEP poolpallet 80 x x
11 6.3. Aluminium pallets The table below can be used to determine the weight of a pallet on the basis of its dimensions. b. Weight Aluminium pallets Dimensions (cm) Weight (kg) Comments 60 x 40 2,0 80 x 60 6,0 reinforced between eyes 80 x 60 4,0 80 x ,5 11
12 7. CARDBOARD BOXES 7.1. Corrugated cardboard boxes Corrugated cardboard boxes come in innumerable sizes, shapes and weights. Covering the most commonly encountered type, the data provided here relates to an American type box (see illustration). This is the most common type. The variables are the box dimensions and the thickness of the cardboard used. As a result, the following basic criteria have been chosen: single corrugation 450 gr/m² double corrugation 840 gr/m² triple corrugation 1370 gr/m² b. Weight The graph below can be used to determine the weight of a box on the basis of the following values: width (cm); length (cm); height (cm); cardboard thickness (single, double or triple corrugation). The x axis charts the sum of length + width. The weight can be read off along the y axis. Single corrugated cardboard Box height Weight (grams) Length + width (cm) 12
13 Double corrugated cardboard Box height Weight (grams) Length + width (cm) Triple corrugated cardboard Box height Weight (grams) Length+ width (cm) Length + width (cm) 7.2. Smooth cardboard boxes Smooth cardboard boxes come in innumerable sizes, shapes, weights It is appropriate to weigh this type of boxes to determine the weight to be declared. 13
14 8. BIG BAGS Big bags come in innumerable sizes, shapes, weights... The data provided here relate to top opening big bags (type A, see illustration) and to big bags with upper and lower filling sleeves (type B, see illustration). The variables to be taken into account are the base dimensions and height of the big bags. Big bags are made of woven polypropylene weighing 180 or 200 gr/m². There are essentially three types of big bags: no internal pocket, with 80 mm internal pocket, coated with a 30 gr/m² polypropylene coating. Big bags must be entered in the VAL I PAC declaration under (recyclable) plastics. b. Weight Height (cm) Big Bags Base dimensions (cm) : 91 x 91 Fabric thickness : 180 gr/m² internal no internal coated (30 pocket (80 pocket (kg) gr/m²) (kg) mm) (kg) no internal pocket (kg) Base dimensions (cm) : 95 x 95 Fabric thickness : 200 gr/m² coated (30 gr/m²) (kg) internal pocket (80 mm) (kg) Type A 60 0,70 0,80 1,20 0,75 0,85 1, ,25 1,40 1,80 1,30 1,45 2, ,40 1,60 2,05 1,70 1,90 2, ,00 2,20 2,80 2,10 2,35 3, ,10 2,35 3,00 2,30 2,60 3,50 Type B 60 1,00 1,10 1,70 1,20 1,30 1, ,55 1,70 2,35 1,70 1,85 2, ,85 2,05 2,75 1,95 2,15 2, ,30 2,55 3,40 2,55 2,80 3, ,45 2,75 3,65 2,70 3,00 3,90 14
15 9. CAGES, COVERS AND OCTABINS Pallet covers (excl. pallet) Dimensions (cm) Weight (kg) Material Observations 100 x 120 x Wood CHEP pool system 80 x 120 x Wood CHEP pool system Cage (excl. pallet) Dimensions (cm) Weight (kg) Material Observations 100 x 120 x Metal CHEP pool system Eurobox Dimensions (cm) Weight (kg) Material Observations 100 x 80 x Metal CHEP pool system Octabins (excl. pallet) Dimensions (cm) Weight (kg) Material Observations 100 x 80 x Metal CHEP pool system Huls 107 x 107 x Cardboard 107 x 107 x Cardboard 107 x 107 x Cardboard Base/cover 105 x 105 x 15 / Cardboard 15
16 10. APPENDIX: TABLE OF DENSITIES This table indicates the density of certain materials. The party responsible for packaging may use this data to carry out various calculations itself. Material Density Material Density Wood 550 kg/m³ Extruded polyethylene 20 kg/m³ Expanded polystyrene solid 15 kg/m³ Corrugated cardboard (single) 450 gr/m² Expanded polystyrene chips 7 kg/m³ Corrugated cardboard (double) 840 gr/m² Low density polyethylene 922 kg/m³ Corrugated cardboard (triple) 1370 gr/m² High density polyethylene 960 kg/m³ Iron 7210 kg/m³ Bubble wrap 73 gr/m² This document has been drawn up with the kind collaboration of the following companies and trade federations: Belepa, Belgian Industrial Plastic Packaging, Association Belge des Fabricants de Carton Ondulé, Blagden Packaging Europe, Bonar Plastics Europe, Bubble & Foam Industries, Chep Benelux, Debant Packaging, Dynoplast, Etn Franz Colruyt, F + B Belgium, Ganda Box, Hooghovens Aluminium, Innova Packaging Systems, Kegro, Klerk s Plastics Recycling, Kunststoffwerke Draak, Pasec, Totalfina, SCA Packaging, Schütz Werke, Segers & Balcaen, Sotralentz, VPK Packaging. All rights reserved. No parts of this publication may be reproduced or disseminated in any form or by any electronic, mechanical, reprographic, photographic or other procedure without the prior written consent of the publisher. The data contained in this brochure has been compiled on the basis of the best available information. VAL I PAC may not be held responsible for any damage that may arise from the use of the data presented in this document. Version 01/
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