Rectangular Modular SIM Connector
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1 Rectangular Modular IM Connector EN4165 MBBN 3330 Immeuble le Doublon 11 avenue Dubonnet COURBEVOIE Cedex FRANCE Version 1 Version 1.1 Tél : (33) Fax : (33) www. amphenol - airlb. fr
2 PREENTATION IM Connector is a Rectangular, Modular and ealed connector, available in Composite or Metallic version, Metallized or not. Thanks to a broad range of Plugs, Receptacles, rear Accessories and Modules, IM connector is perfectly suited for all applications in harsh environment. IM connector can be made as a coop Proof versions, or in IM plates to provide a very High Contact Density, and a Compact Design. Applications in Harsh Environment Commercial & Civil Airframe (C, IFE and Avionics) Defence Rail & Mass Transit IM connector Qualification Plugs, Receptacles & Accessories are EN4165 qualified ROH & REACH IM Connectors & Modules are conform to REACH spec. Metallic or Composite versions with a nickel plating are conform to ROH spec. Modules Power ignal Quadrax, Triax, Twinax, Coax Fiber Optic Termini RJ45 Ethernet Contacts Copper Alloy : Crimp or PCB contacts ize 22 to 8 : as per AE-A standard as per EN3155 standard ize 23 : EN3155 standard pending, Grounded, hunted or pecific Modules are conform to ROH spec. A C C E O R I E Covers and Chimneys Cable Clamps Test hell Flight Cap for Receptacle... Accessory Go to CENTRAL PAGE to Define your IM! ee on PAGE 7 To define your IM! M O D U L E Grounded traight or 90 PCB Optic hunt... Module Plug P L U G R E C Clicker Nut Rack Reversed Rack Receptacle E PT A C LE Flanged Flanged 1
3 TECHNICAL DATA hells material Metallic version Plating Composite version Plating : Aluminum : Nickel or Cadmium : Thermoplastic : Nickel, Cadmium or without Environmental Operating Temperature : -55 to +175 C continuously alt pray (B) Plug + Receptacle mated Plating Without Nickel Cadmium Material Metallic - 96h Composite 500h Electrical Insulation resistance : to 5000 M ize of Contacts Withstanding voltage 1500 V eff. 50 Hz 1800 V eff. 50 Hz Max. Current Rating (A) 5 7, Mechanical hocks Vibrations Endurance : 100g during 10 ms : 20g, from 5 to 3000 Hz : 500 full mating and unmating cycles ealing Intercavity Crossing Interfacial : according to EN 2591 test 324 pressure 11 hpa : a leak to 4 cm 3 /h under differential pressure of 1 bar : according to EN 2591 test 314 pressure 11 hpa Module retention in shell 25,4 dan Metallization resistance Metallization continuity by conductive plating and grounding fingers Metallic version - Nickel plating : < 1 mω under 1 Amp per connection - Cadmium plating : < 2,5 mω under 1 Amp per connection Composite version, Nickel and Cadmium plating : < 3 mω under 1 Amp per connection 2
4 PART NUMBERING YTEM IM 2 - k - k - k - k - k - k Material Metallic standard : N Composite standard : Metallic hielded : D Composite hielded : B hell ize for 4 modules : 8 for 2 modules : 4 hell Type Pl u g s Clicker Nut : 0 Rack : 8 Reversed Rack : 9 Re c e p ta c l e s : 2 : 3 Flanged : 4 Flanged : 5 Plating Without Plating : nothing Black Nickel : N Bright Nickel : K Olive Drab Cadmium : V O P T I O N upplied without polarizing Nut or Key : [purple] : [yellow] : upplied with polarizing Nut or Key Polarization nothing A B C D E F G [green] : [blue] : [orange] : [white] : [standard] : Nut or Key position Not mounted : nothing Position 1 : 1 Position 2 : 2 Position 3 : 3 Position 4 : 4 Position 5 : 5 Position 6 : 6 3
5 POLARIZATION YTEM Polarization IM Connector has been designed with a polarization system : Between Plugs and Receptacles (for mating), thanks to polarization nuts and keys For each cavity inside Plugs and Receptacles, thanks to a specific design using slots inside each cavity Version 2 modules : Cavities A and B fitted respectively with A and B (or neutral N) polarized modules Version 4 modules : Cavities A, B, C and D fitted respectively with A, B, C and D (or neutral N) polarized modules A C B D «N» Neutral Module On Receptacles : Polarizing Nuts A B C D E F G Purple Yellow Green Blue Orange White B C D E F G On Plugs : Polarizing Keys A Purple Yellow Green Blue Orange White Polarizing Combinations 2 3 The polarization system between plug and receptacle offers 36 polarizing combinations : 6 polarization nuts and keys (A to F) being mounted according to 6 positions (by rotation). Example for a IM Plug : Position n 1 Polarization nuts and keys can be supplied either mounted in the IM connector, or not Polarization Nuts Assembly Instructions 1 Place the seal in the 2 Insert the nut by the rear of the nut groove and use a weak thread locker 3 Engage the fixing screw- receptacle according to the desired polarization eal nut on the polarizing nut 4 Apply a Torque to the recommended value from 0,10 to 0,13 dan.m Position n 6 Polarization Keys Assembly Instructions 1 On the Interface side of the Plug : Place the Key according to the wished polarization push Polarization Position of the Plug = Polarization Position of the Receptacle 4
6 CHOOE YOUR Part Numbering ystem (example) Peripheral sealing [sealed] E [not sealed] M IM k 0000 Pk (example) 335k Peripheral sealing [sealed] 1 [not sealed] 0 eal for peripheral sealing without peripheral sealing Polarization [N, A, B, C, D] N neutral polarization by default Protection of Modules during Transportation A Rigid Protective Cap is also available to avoid contact damages (pin contacts bended, dust in socket contacts...) during transportation of cable harnesses : uited for both Pin and ocket Modules uited for Modules with or without Peripheral ealing P/N : IM201 All Pin Modules [equipped with Pin Contacts] All ocket Modules [equipped with ocket Contacts] can be mounted into both Plugs Receptacles TANDARD MODULE CRIMPED CONTACT TOOL Module Drawing Layout Pin Module ocket Module ize Type EN 3155 standard Others standards Crimping Tool Locator Insertion Extraction cts size 23 IM k 3023 P k IM k 3023 k 23 BACC47HB Pending P BACC47HA M22520/02-01 K1461 (Daniels) cts size 22 IM k 2022 P k IM k 2022 k AE-A39029 / P 008 P 2222 AE-A39029 / M 22520/2-01 M 22520/7-01 M 22520/2-06 M 22520/7-06 M / M 22520/ M 22520/ cts size 20 IM k 1220 P k IM k 1220 k AE-A39029 / M 22520/1-01 M 22520/2-01 P 008 P 2020 AE-A39029 / M 22520/7-01 M 22520/1-04 M 22520/2-10 M 22520/7-08 M / cts size 16 IM k 0816 P k IM k 0816 k AE-A39029 / P 008 P 1616 AE-A39029 / M 22520/1-01 M 22520/7-01 M 22520/1-04 M 22520/7-04 M 81969/ cts size 12 IM k 0412 P k IM k 0412 k AE-A39029 / P 008 P 1212 AE-A39029 / M22520/1-01 M22520/1-04 M 81969/ A 066 F / P 065 M M300 BT P593 Extract. only M 81969/ ct size 8 IM k 0108 P k IM k 0108 k 8 80A ANE 0825 LW / P ANE 0824 KV M 22520/23-01 Die-et M 22520/ DA8N M 22520/23 Die-et 414DA8N M 81969/ ct Quadrax anti rotate polarizer side 1 ct Quadrax anti rotate polarizer opposite side IM k 0118 P k IM k 0118 k IM k 0128 P k IM k 0128 k Q U A D R A X 075 F P 075 M / 075 F P 075 M int : M 22520/2-01 ext : M 22520/5-01 int : K709 ext : M 22520/5-45 Extract. only M 81969/ cts size cts size 16 IM k 9901 P k IM k 9901 k AE-A39029 / P 008 P 2222 AE-A39029 / AE-A39029 / P 008 P 1616 AE-A39029 / M 22520/2-01 M 22520/7-01 M 22520/1-01 M 22520/7-01 M 22520/2-06 M 22520/7-06 M / M 22520/ M 22520/7-07 M 22520/1-04 M 22520/7-04 M /
7 MODULE GROUNDING MODULE CONTACT Module Drawing Layout With Peripheral ealing ize Type cts size 16 IM EG 0816 Pk cts size 12 1 ct size 8 Quadrax anti-rotate polarizer side 1 ct size 8 Quadrax anti-rotate polarizer opposite side IM EG 0412 Pk P IM EG 0118 Pk IM EG 0128 Pk Grounding fingers Only available in pin version HUNT MODULE CONTACT Module Drawing Layout With Peripheral ealing Without peripheral sealing ize Type cts size 22 5 x 4 cts shunted IM EZ 2022 P k IM MZ 2022 P k 20 cts size x 4 cts shunted + 4 x 2 cts shunted IM EZ 2A22 P k IM MZ 2A22 P k 22 P cts size x 2 cts shunted IM EZ 2B22 P k IM MZ 2B22 P k MODULE with TRAIGHT PCB CONTACT MODULE with 90 PCB CONTACT CONTACT Pin Module ocket Module Pin Module ocket Module ize IM k 3023 PkP IM k 3023 kp 335k k IM k 2022 PkP IM k 2022 kp 335k k IM k 1220 PkP IM k 1220 kp 335k k IM k 0816 PkP IM k 0816 kp 335k k IM k 0412 PkP IM k 0412 kp 335k k IM k 9901 PkP IM k 9901 kp 335k k cts size cts size 16 PECIFIC MODULE CONTACT TOOL TOOL FOR MODULE Module Drawing Layout Pin Module ocket Module Insertion Extraction Insertion Extraction Extraction for RJ45 Modules 6 optics termini Amphelux and Luxcis (ferule.059 inch) IM k O 06LU P k IM k O 06LU k ARINC 801 Consult us optic termini Elio (ferule.098 inch) IM k O 04EL Pk IM k O 04EL k EN 4701 EN Ethernet RJ45 Metallized IM M D 0145 PN IM M D 0145 N Ethernet RJ45 Not Metallized IM M N 0145 PN IM M N 0145 N ealing Module IM k L0000 PN IM k L0000 N 6
8 DEFINE YOUR CONNECTOR 1 Choose The Material Me ta l l i c Co m p o s i t e Metallic : rigid Composite : lightweight 2 Choose The hielding h i e l d e d h i e l d e d EMI shielding : NO hielded : YE 3 Choose The Plating Ni Cd Ni Cd w i t h o u t Ni Cd alt pray Resistance (page 2) Ni = Nickel (black or bright) Cd = Cadmium (olive drab) C o n f i g u r a t i o n s e e o n Pa g e s 8 t o 14 7
9 CONFIGURATION N 1 Legend Metallic IM Connector with Nickel Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules Choose your Plating (k) : Black Nickel (N) or Bright Nickel (K) Re c e p ta c l e s - hell size for 2 modules - hell size for 4 modules Pl u g s Clicker Nut IM 2 - N k IM 2 - N k Wire to PCB interconnection IM 2 - N k IM 2 - N k Flanged IM 2 - N k IM 2 - N k No Backshell options for h o r t Re c e p ta c l e Reversed Rack IM 2 - N k IM 2 - N k Rack IM 2 - N k IM 2 - N k Wire to Wire Interconnection IM 2 - N k IM 2 - N k Flanged IM 2 - N k IM 2 - N k Rear Accessories Metallic for Plugs Metallic for Plugs and Receptacles Composite for Clicker Nut plug and Receptacles Clicker Nut Plug Cover IM - AD k IM - AD k Rack Plug Cover IM - AD k IM - AD k Cable Clamp IM - AN k IM - AN k Adjustable Cable Clamp Metallic for Receptacles Receptacle Cover IM - AD k IM - AD k Composite Backshells can also be mounted with Metallic Plugs & Receptacles 8
10 CONFIGURATION N 2 Legend Metallic IM Connector with Cadmium Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules - hell size for 2 modules - hell size for 4 modules Re c e p ta c l e s Pl u g s Clicker Nut IM 2 - N V IM 2 - N V Wire to PCB interconnection IM 2 - N V IM 2 - N V Flanged IM 2 - N V IM 2 - N V No Backshell options for Re c e p ta c l e Reversed Rack IM 2 - N V IM 2 - N V Rack IM 2 - N V IM 2 - N V Wire to Wire Interconnection IM 2 - N V IM 2 - N V Flanged IM 2 - N V IM 2 - N V Rear Accessories Metallic for Plugs Metallic for Plugs and Receptacles Composite for Clicker Nut Plug and Receptacles Clicker Nut Cover IM - AD V IM - AD V Rack Cover IM - AD V IM - AD V Cable Clamp IM - AN V IM - AN V Adjustable Cable Clamp Metallic for Receptacles Receptacle Cover IM - AD V IM - AD V Composite Backshells can also be mounted with Metallic Plugs & Receptacles 9
11 CONFIGURATION N 3 Legend hielded Metallic IM Connector with Nickel Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules Choose your Plating (k) : Black Nickel (N) or Bright Nickel (K) - hell size for 2 modules - hell size for 4 modules Re c e p ta c l e s Pl u g s Clicker Nut IM 2 - D k IM 2 - D k Wire to PCB interconnection IM 2 - D k IM 2 - D k Flanged IM 2 - D k IM 2 - D k No Backshell options for Re c e p ta c l e Reversed Rack IM 2 - D k IM 2 - D k Rack IM 2 - D k IM 2 - D k Wire to Wire Interconnection IM 2 - D k IM 2 - D k Flanged IM 2 - D k IM 2 - D k Rear Accessories Metallic for Plugs Clicker Nut Plug Cover IM - AD k IM - AD k Rack Plug Cover IM - AD k IM - AD k Metallic for Receptacles Receptacle Cover IM - AD k IM - AD k Composite Backshells can also be mounted with Metallic Plugs & Receptacles 10
12 CONFIGURATION N 4 hielded Metallic IM Connector with Cadmium Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules Legend - hell size for 2 modules - hell size for 4 modules Re c e p ta c l e s p l u g s Clicker Nut IM 2 - D V IM 2 - D V Wire to PCB interconnection IM 2 - D V IM 2 - D V Flanged IM 2 - D V IM 2 - D V Pas d Ac No cba e s c s k o s i r h e l l options Ar r i è r e for sur hune o r t Re Em c b e a p s ta e c l e Co u r t e Reversed Rack IM 2 - D V IM 2 - D V Rack IM 2 - D V IM 2 - D V Wire to Wire Interconnection IM 2 - D V IM 2 - D V Flanged IM 2 - D V IM 2 - D V Rear Accessories Metallic for Plugs Clicker Nut Plug Cover IM - AD V IM - AD V Rack Plug Cover IM - AD V IM - AD V Metallic for Receptacles Receptacle Cover IM - AD V IM - AD V Composite Backshells can also be mounted with Metallic Plugs & Receptacles 11
13 CONFIGURATION N 5 Composite IM Connector without Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules Legend - hell size for 2 modules - hell size for 4 modules Re c e p ta c l e s Pl u g Wire to PCB interconnection IM IM Flanged IM IM No Backshell options for Re c e p ta c l e Clicker Nut IM IM Wire to Wire Interconnection IM IM Flanged IM IM Rear Accessories Thermoplastic for Plug and Receptacles Monoblock Cable Clamp
14 hielded Composite IM Connector with Nickel Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules CONFIGURATION N 6 Legend - hell size for 2 modules - hell size for 4 modules Re c e p ta c l e s Pl u g Wire to PCB interconnection IM 2 - B K IM 2 - B K Flanged IM 2 - B K IM 2 - B K No Backshell options for Re c e p ta c l e Clicker Nut IM 2 - B K IM 2 - B K Wire to Wire Interconnection IM 2 - B K IM 2 - B K Flanged IM 2 - B K IM 2 - B K Rear Accessories Clicker Nut Plug Cover Composite for Plug Cylindrical Chimneys Receptacle Cover Composite for Receptacles Cylindrical Chimneys
15 CONFIGURATION N 7 hielded Composite IM Connector with Cadmium Plating Choose your hell Type : Plugs, Receptacles or Rear Accessories Choose your hell ize : for 2 or 4 modules Legend - hell size for 2 modules - hell size for 4 modules Re c e p ta c l e s Pl u g Wire to PCB interconnection IM 2 - B V IM 2 - B V Flanged IM 2 - B V IM 2 - B V No Backshell options for Re c e p ta c l e Clicker Nut IM 2 - B V IM 2 - B V Wire to Wire Interconnection IM 2 - B V IM 2 - B V Flanged IM 2 - B V IM 2 - B V Rear Accessories Clicker Nut Plug Cover Composite for Plug Cylindrical Chimneys Receptacle Cover Composite for Receptacles Cylindrical Chimneys
16 Rectangular Modular IM Plates IM Connectors For others requirements, please consult the Amphenol AIR LB IM Connector Catalogue Immeuble Customer le ervice Doublon 10 rue Champ 11 avenue Raymond Dubonnet COURBEVOIE CARIGNAN Cedex FRANCE FRANCE Version 1.1 Tél Tél : (33) : (33) Fax Fax : (33) : (33) service-client@amphenol-airlb.fr www. amphenol - airlb. fr
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