CONTROL/SLAVE Zone. Zone damper for Swegon s WISE System for demand-controlled ventilation

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1 CONTROL/SLAVE Zone Zone damper for Swegon s WISE System for demand-controlled ventilation Quick facts Pressure regulation from -300 Pa Flow measurement or flow regulation Optimisation of supply- and extract ducts Static non-obstructed flow pressure and flow measurement Slave Zone via Modbus and Super WISE Available in an insulated circular version Available in sizes Ø160 to Ø0 mm and the most common rectangular duct dimensions up to 1600 x 700 mm Enclosure Class IP 30 Should be installed at a distance 2 times the duct diameter after a duct bend, T-piece or a dimensional change. Quick selection Product l/s Min for 7 m/s Max CONTROL Z CONTROL Z CONTROL Z CONTROL Z CONTROL Z CONTROL Z A tolerance of 20% applies to the min. airflow. Max. flow is specified at m/s, both system and flank sound must be taken into special consideration. 1

2 Contents Quick facts... 1 Quick selection... 1 Technical description... 3 Design... 3 Functions for zone applications... 3 Materials and finish... 3 Commissioning... 3 Maintenance... 3 Declarations... 3 Slave unit SLAVE Zone and SLAVE MSFE... 4 TUNE Control... 4 Project planning Zone applications... 4 Configuration examples... 4 To wire the zone dampers... 7 Installation... 8 Sizing... 9 Circular design... 9 Sizing diagram... Duct installation... Rectangular design...11 Sizing diagram...11 Sound power level...11 Airflow capacity Specifications Product Accessories Specification text

3 Technical description Design The dampers are available as standard in the circular version in dimensions mm. The rectangular variants are designed as louver dampers and are obtainable in most sizes available on the market up to size 1600 x 700 mm. The circular variant is also available in an insulated version. The circular sizes have a damper that can shut off the airflow to tightness class 4; the rectangular sizes are to tightness class 3, degree of protection IP30. is supplied completely mounted and configured for the relevant function. Figure 1., uninsulated circular version. Functions for zone applications Pressure regulation in supply and extract air zones respectively. Flow regulation of the slave unit or constant flow. Optimisation of zone damper position in respect to room product damper position. Slave flow regulation sums up several units via Super WISE and Modbus. Emergency settings open or closed via Modbus communication. Circuit closure via external contact function. Wireless hand-held terminal for making checks and setting values. Figure 2., insulated version. Materials and finish The sheet-metal parts are made of galvanized sheet steel. All the plastic parts are completely free of PVC. PC plastic is the main material used. Commissioning is normally pre-set from the factory, therefore no adjustment is necessary. Follow-up programming can be carried out using the TUNE Control hand-held terminal, via Modbus RTU or Super WISE In the systems with Super WISE, the network needed for communication with subordinate items of equipment will be automatically identified. Maintenance Dirty products must be cleaned by wiping with a cloth to remove dust. NOTE: Do not use a vacuum. Declarations Building material declaration is available for download from Figure 3. for rectangular ducts. 3

4 Slave unit SLAVE Zone and SLAVE MSFE The slave unit is a flow- or optimisation regulating unit, which is totally controlled by. The slave unit is only intended for extract air and is placed in the exhaust system within the same zone. The airflow through the slave unit may deviate from the airflow of the master unit by a programmable offset-value in l/s. Slave unit with MSFE functionality (SLAVE MSFE) is a separate accessory than ordinary slave damper (SLAVE Zone). SLAVE Zone - functions: Static non-clogging, airflow measurement Position-independent Shut-off-capable damper to tightness class 4, rectangular version to tightness class 3 Insulated version (optional) Rectangular version as an option, rectangular dampers should always be mounted with their shafts horizontal. TUNE Control TUNE Control is a hand-held terminal for. TUNE Control is used for control and changing of regulation variables in. The hand held terminal can be connected to the CON- TROL Zone directly via radio link. It can also be connected with a cord. TUNE Control - functions: Wireless communication 433 MHz according to EN Range ca 30 m Battery life (4 type LR03 batteries) approx. 2 years Project planning Zone applications See separate documentation, "WISE Project Manual", available to download on Swegon's sales team can also provide with standard zone templates with detailed information regarding function, flow charts and demarcation list for various contractors. Configuration possibilities The product can be delivered with pre-configured functionality, see table below for available variants. Configuration Codes P = Pressure F = Flow S = Supply air E = Extract air D = Reverse exhaust air control M = Measurement of flow only O = Optimisation Configuration options - functions Code Function PS Pressure regulation and flow measurement in the supply air duct. PE Pressure regulation and flow measurement in the extract air duct. PSFE Pressure regulation in the supply air duct. Slave Zone of the extract air with a SLAVE Zone. Used most often when a supply air duct should control an extract air duct with or without offset. The PSFE option requires the accessory SLAVE Zone. FS Flow regulation in the supply air duct. Is most often used for constant flow regulation. FE Flow regulation in the extract air duct. Most often used when Super WISE calculates the flows to be regulated. PED Pressure regulation in the extract air with reverse operation where the GOLD unit or zone dampers is/ are used for balancing the airflow MSFE Measurement of airflow in the supply air duct. Slave control of exhaust air with SLAVE Zone. MSFE functionality requires that the product is combined with accessories, SLAVE Zone. OS Optimisation of the supply air duct OE Optimisation of extract air duct OSOE Optimisation of both supply- and extract air duct. OSFE Optimisation of the supply air duct. Slave control of extract air duct with SLAVE Zone. Is used to extract as much air as supplied to the zone. Separate offset can be set. Configuration examples On the following pages various configuration options are exemplified for common functional needs. Cables: 4-wire type EKKR 1.0 Figure 4. Wire-less connection with the TUNE Control hand-held terminal. 4 3-wire type EKKR 1.0 RS485-Modbus category 5 cable

5 Balance at room level The damper PE/PS (1) is used for maintaining constant pressure in both the supply air and extract air ducts. Airflows and balance are controlled at room level. The toilet groups, if included, should be connected directly to the pressure-controlled branch duct. No Modbus communication is necessary. 2 1 (PE) Balance at zone level, mixed - transfer air and balance The damper PSFE (1) maintains constant pressure in the supply air duct. The flow is used for slave-controlling the central SLAVE Zone extract air damper (2). The damper (3) keeps the extract air duct under constant pressure so that toilet groups (4) and air registers in rooms with varied airflow can be connected to the extract air duct. The zone damper (3) open/close their damper blade to meet the airflow needs in the zones. 2 1 (PS) Figure 5. Pressure control of both the supply air and extract air ducts without slave flow. Balance at zone level - transfer air solution The damper (1) maintains constant pressure in the supply air duct. (1) measures the total airflow in the zone. The flow is used for slave-controlling the central Slave Zone extract air damper (3). The constant extract airflows, if any, within the zone are controlled by one more damper FE (4) which in this case is used as a constant-flow damper. To create balance in the zone, specify an air flow offset which corresponds to the extracted air in the constant air flow product. This value is set in the controller CON- TROL Zone. 4 (FE) (PED) 2 (SLAVE) 1 (PSFE) Figure 8. Balance at zone level, mixed - transfer air and balance. Pressure control of the supply air and slave flow control of the extract air in duct system with mixed varied and constant airflow. Balance at zone level transfer air without pressure control The zone damper MSFE (1) measures the flow of the supply air duct. The flow is used to control the central extract air damper SLAVE Zone (2) (PSFE) Figure 6. Balance at the zone level - transfer air solution. Pressure control of the supply air slave flow control from the extract air. Optimisation of the supply and extract ducts 1 (MSFE) Figure 9. Balance at the zone level - transfer air without pressure control. Measurement of the supply air and slave flow control from the extract air in duct systems with mixed varied airflow. Optimisation of the supply air and balancing of extract air OSOE Figure 7. Separate optimisation of both supply and extract ducts in regards to damper position at room products. OSFE Figure. Supply air is optimized in regards to the damper position of the room products and extract air damper is slave controlled to extract the same amount of air as is supplied through the supply air damper. It is possible to set an air flow offset. 5

6 Summation of the airflows within a zone All the zone dampers are of type. The supply air dampers, PS (1) maintain constant pressure. The DETECT Pressure sensor (2) is located 2/3 the distance out on the branch duct. The constant extract airflows within the zone are controlled by one more zone damper, FE (3). Central extract air flow, FE (4) is obtained by adding the airflows from all the supply air dampers and subtracting the constant extract airflow. This is carried out by Super WISE (5). Super WISE manages up to zones. All communication between dampers and Super WISE is conveyed with Modbus RTU. Decentralised air handling unit In this solution, which is most often used in smaller systems, the air handling unit uses sensor (5) to control the pressure in the supply air system. The room regulation is managed by the ADAPT products (3) and all extract air is balanced by the air handling unit. Constant pressure (1) must therefore be maintained in the extract air by means of CONTROL Z PED (2) if a toilet group with constant extract airflow (4) is to be connected. 3 (FE) 5 4 (FE) 1 (PS) 2 (PED) 1 1 (PS) (PS) Figure 11. Several master units for pressure control of the supply air, slave flow regulation of the extract air via Super WISE which sums up/subtracts the air flows.. Figure 12. CONTROL Z PED keeps the pressure constant in the extract air duct so that a constant airflow is always supplied to the toilet group regardless of the total extract airflow. 4 6

7 To wire the zone dampers is supplied either as default or configured for the correct function (see page 4 for alternative). When delivered as default the configuration is always set to PSFE. When the product is supplied as the default, the damper actuator and the flow signal cables are not connected. This wiring must be done at the site according to the instructions for the function desired. Connect the to 24 V AC supply voltage and protect the circuit with a max. 6 A fuse. Wire all other connections to Modbus and other components according to the wiring instructions. The controller is equipped with pluggable screw terminals, which substantially simplify the installation work. Requirements on wire cross-sectional areas See figure 13. Supply voltage with 24V AC to (1), at max. 6 A applies to 1.0 mm 2. Signal wire from Flow sensor (3) to (1) max 30 m >= 0.75 mm 2. A 4-wire with 0.75 mm 2 should be fitted between CON- TROL Zone (1) and Damper actuator (2). Electrical data The particulars apply to and SLAVE Zone only. For particulars of the connected accessories, see the separate data for these. Supply voltage Transformer sizing: CONTROL Z Cable rating CONTROL Z and SLAVE Zone Cable rating Built-in fuse 24 V AC ± %, -60 Hz 12 VA 0.4 A 18 VA 0.6 A 4 A Ambient temperature: Operation 0 C + C Storage -20 C + C Humidity max. 90% RH, non-condensing Inputs for Range of measurement 2- VDC Accuracy ±0.05 V Output for damper actuator: Output voltage range 0- DC Accuracy ±0.05 V Network protocol Modbus RTU Connection, Modbus 1 RTU Slave Connection Modbus 2 & RTU Master Transceiver TIA/EIA-485 Standard 38,400 bps, 8, 1, None Alternative baudrates 19 or 9600 Alternative word length 7 or 8 Alternative parity Even, odd or none 8 7 Pa Extract Pa 24 V Y 0 (1)G0 (3) Y (2)G 0 Y G0 X4 G0 X5 G0 X6 G0 X7 G0 X8 G0 X9 GG0 GG0 Sw SA EA Pa C Pwr Pwr Supply Pa (1)G0 (3) Y (2)G 0 Y Y Y G0 Y GG0Y G G0 Y G G0 Y G V X11 X12 X13 X14 Wiring diagram: Damper actuator 3. Flow sensor 4. Transformer with supply voltage 24 V AC 5. SLAVE Zone, damper actuator 6. SLAVE Zone, flow sensor 7. Pressure sensor DETECT Pressure 8. Potential-free switch for forced closing of the damper Figure 13. Wiring diagram 7

8 Installation Circular version of can be installed in any position in temperate spaces. Rectangular version of shall always be installed with the damper axis in horizontal position. The B-measurement is showing the horizontal position of the damper blade axis. has digital flow measurement that is position independent. In ducts that must be regularly cleaned, connect the to the duct system by means of an FSR clamp. should always be installed with a lengths of straight duct, see the figures. Figure 16. Requirement for lengths of straight duct in a rectangular design upstream of the unit, A > 2 x B. If extract air is combined with attenuator the length of straight duct is dependent on attenuator design, required length of straight duct is then the biggest attentuator design thickness x 3. Min 0 mm Figure 14. Installing with a clamp (2), if a sound absorber (4) with centre baffle is used, it should be installed with a length of straight duct (3) that is 2xØD of the (1). Min 0 mm Figure 17. Installation space requirements. Figure 15. Requirement on a length of straight duct in front of the unit. 8

9 Sizing Circular design Airflow capacity The airflow capacity of the product is important for planning if airflow measurement is included in the product. Recommended maximum airflow is given at a pressure drop of 1 Pa/m in the duct. The black scale represents recommended working range between min and max flow Sound power level The diagrams for the various sizes show the total generated sound power (L Wtot db), as a function of the airflow and pressure drop across the damper. By correcting L Wtot with the correction factors specified below, the sound power levels can be obtained for each octave band (L W = L Wtot + K ok ) l/s 00 Transmitted sound Calculate the transmitted sound from according to the formula: L Wut = L Wkanal + K trans The data refers to an uninsulated and is related to the duct length of the damper. Correction factor K ok, circular version Mid-frequency (Octave band) Hz CONTROL Z Tol. ± Correction factor K trans refers to uninsulated CONTROL Z Mid-frequency (Octave band) Hz CONTROL Z

10 Sizing diagram Duct installation Airflow - Pressure drop - Sound level Data applies to sound generation in the duct The flow range of is specified in the quick selection table. Specified sound levels, L Wtot, 55, 60, 65 and 70 db for lines shown in the diagram. CONTROL Z 160 CONTROL Z p s Pa % L Wtot 70dB p s Pa 00 L Wtot70 db 20% % % l/s m 3 /h l/s m 3 /h CONTROL Z 2 CONTROL Z 315 p s Pa L Wtot 70dB p s Pa 00 20% 65 20% L Wtot 70dB % % l/s m 3 /h l/s m 3 /h CONTROL Z 400 CONTROL Z 0 p s Pa 00 20% L Wtot70dB p s Pa 00 20% 65 L Wtot70 db % % l/s m 3 /h l/s m 3 /h

11 Rectangular design Sizing diagram Velocity - Pressure drop - Sound level Data applies to sound generation in the duct Minimum flow applies at 1,0 m/s in the duct Calculate the face velocity across the damper and read the sound data and pressure drop at an appropriate damper position. 0% the damper is fully open. Ps 0 Pa 30% 40% % 60% 70 70% Sound power level The diagrams show the total sound power (L Wtot db), as a function of velocity and pressure drop across the damper. By correcting L Wtot with the correction factors from tables below, the sound power level can be obtained for each octave band (L W = L Wtot + K ok + K k ). Correction factor K ok for rectangular Mid-frequency (Octave band) Hz CONTROL Z All Tol. ± % 90% 0% Correction factor K k for the damper s face area m 2 Surface m K k m/s 11

12 Airflow capacity The airflow capacity of the product is important for planning if airflow measurement is included in the product. The normal working range in the duct is between m/s. B x H Area m 2 min q l/s ca 7 m/s l/s ca m/s l/s x 0, x 0, x 0, x 0, x 0, x 0, x 0, x 0, x 300 0, x 300 0, x 300 0, x 300 0, x 300 0, x 300 0, x 300 0, x 400 0, x 400 0, x 400 0, x 400 0, x 400 0, x 400 0, x 400 0, x 400 0, x 400 0, B x H Area m 2 min q l/s ca 7 m/s l/s ca m/s l/s 0 x 0 0, x 0 0, x 0 0, x 0 0, x 0 0, x 0 0, x 0 0, x 0 0, x 600 0, x 600 0, x 600 0, x 600 0, x 600 0, x 600 0, x 600 0, x 700 0, x 700 0, x 700 0, x 700 0, x 700 0, x 700 1, A tolerance of ± 20 % applies to the min. airflow. 12

13 Dimensions and Weights CONTROL/SLAVE Zone/MSFE circular, uninsulated Dimensions (mm) Weight ØD A C E1/E2 F G (kg) , , , , , ,2 CONTROL / SLAVE Zone / MSFE rectangular T Dimensions (mm) R S T U S S Weight (kg) B x H *) *) Refer to the product size, width x height in millimetres. For standard sizes, see table for airflow capacity on previous page. C C E1 F G C C R U S S E2 Figure 18. CONTROL / SLAVE Zone / MSFE, uninsulated version. R CONTROL / SLAVE Zone / MSFE circular, insulated Dimensions (mm) ØD A J K L M N P Q Weight (kg) , , , , , ,9 Figure 20. CONTROL / SLAVE Zone / MSFE, rectangular version with. TUNE Control hand held terminal Dimensions (mm) X Y Z Weight (g) Y M Z K X J N Q K J P Figure 21. Hand held terminal, TUNE Control. Figure 19. CONTROL / SLAVE Zone / MSFE, insulated version. 13

14 Specifications Product of circular products are listed in the dimension tables Ø D (mm) on previous page. of rectangular products are specified in width x height, B x H (mm). NOTE: The B-dimension always corresponds to the horizontal direction of the damper blade shaft. For standard dimensions of rectangular products, see sizes in the airflow capacity table on page 12. Rectangular dimensions outside of those are ordered by special order. The product can be supplied with pre-configured functionality ( Config) with following options PS, PE, PSFE, SP, FE, PED, MSFE, OS, OE, OSOE and OSFE. For detailed explanation of the deliverable configuration variants, see table on page 4. If the pre-configuration is ordered, following must be specified when ordering: - Configuration code - Constant pressure (Pa) - Airflow - Slave flow deviation in l / s - System; Super WISE or BMS - Communication settings for BMS (if selected) - Any desired mark-up of the product The product can also be supplied with default settings without pre-configuration ( default). Standard and default configured products are set to PSFE functionality. When using OS, OE, OSOE, OSFE the pressure sensor is not used. Accessories Accessories specific to zone products are ordered according to tables below. For other available accessories, see the list at the very bottom of the page bottom. Note that the slave damper for MSFE functionality (SLAVE MSFE), is a separate accessory, compared to the ordinary slave damper (SLAVE Zone). SLAVE Zone Circular Circular slave damper SLAVE Z a -aaa -b/-bb Version: : 160,, 2, 315, 400, 0 Design type: N = uninsulated / IR = insulated SLAVE MSFE Circular Circular slave damper SLAVE MSFE a -aaa -b/-bb Version: : 160,, 2, 315, 400, 0 Design type: N = uninsulated / IR = insulated SLAVE Zone Rectangular Rectangular slave damper SLAVE Z a -aaaa-aaaa Version: *) / **): Specify B x H according to standard dimensions in the airflow capacity table on page 12. SLAVE MSFE Rectangular Rectangular slave damper SLAVE MSFE a -aaaa-aaaa Version: *) / **) : Specify B x H according to standard dimensions in the airflow capacity table on page 12. Circular Circular zone damper CONTROL Z a -aaa -b/-bb Version: : 160,, 2, 315, 400, 0 Design type: N = uninsulated / IR = insulated Rectangular Rectangular zone damper CONTROL Z a -aaaa-aaaa Version: *) / **): Specify B x H according to standard dimensions in the airflow capacity table on page 12. TUNE Control Hand held unit TUNE C a Version: Other accessories Accessories are shown in separate product sheets, available for download on DETECT Pressure FSR POWER Adapt Pressure sensor for installation in duct Clamp, in order to facilitate installation and dismantling Transformer V AC *) Rectangular dampers should always be installed with the damper blade shafts in a horizontal position. The B - dimension is always the horizontal position for the damper blade. **) Other rectangular dimensions than those included in the table are ordered by special order. 14

15 Specification text Swegon s electronic zone controller included in the WISE System with the following functions: Constant pressure regulation/flow regulation/optimisation Non-clogging, position-independent airflow measurement Shut-off-capable damper to tightness class 4 (rectangular version to class 3) Insulated version (optional) Slave Zone of the corresponding extract air unit Modbus RTU-communication (RS-485) Accessories: Pressure sensor DETECT P xx items Slave damper SLAVE Z xx items Clamp FSR xx items Hand-held terminal TUNE C xx items Transformer POWER Adapt xx items Specify the following: Function according to the code, pressure maintained constant, airflow and marking. 15

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