Fasteners. Lining. Jointing OPTION B OPTION A. Screws or GIB Nails as specified below at 300mm centres to top and bottom plates and to perimeter studs
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1 Walls Timber Frame Horizontal Fixing GIB Standard plasterboard, GIB Ultraline, GIB Toughline, GIB Aqualine and GIB Wideline If bracing, noise control, fire rating or tiling considerations exist consult the relevant GIB systems literature. Wall Framing Framing dimensions must comply with the requirements of NZS 3604:1999 The moisture content of timber framing shall be 18% or less at the time of lining Studs shall be spaced at 600mm centres maximum for both 10mm and 13mm GIB plasterboard Nogs to be evenly spaced with a maximum spacing of 1350mm. Nogs may be staggered 150mm maximum either side of a horizontal line (option B) Nogs are not required behind horizontal joints except in shower situations or specific fire or noise control systems 1350 wide sheets (GIB Wideline ) are available for fixing horizontally where stud height is between 2400 and 2700mm Fastening the Linings - Horizontal Fixing only Single screws or GIB Nails to each stud where the horizontal joint crosses the studs Screws or GIB Nails as specified below at 300mm centres to top and bottom plates and to perimeter studs OPTION A OPTION B Sheet edges touch fitted 5-10mm gap between bottom edge of lower sheet and floor Studs at 600mm maximum GIBFix adhesive or fasteners as specified below at 300mm centres Fasteners 10mm GIB plasterboard - minimum 25mm x 6g GIB Grabber High Thread Drywall screws or 30mm x 2.8mm GIB Nails. 13mm GIB plasterboard - minimum 32mm x 6g GIB Grabber High Thread Drywall screws or 30mm x 2.8mm GIB Nails. Fasteners Centres 300mm centres to top and bottom plates and to perimeter studs. Lining Jointing Single screws or GIB Nails to each stud where the horizontal joint crosses the studs. Place fasteners no closer than 12mm from sheet edges. Daubs of GIBFix adhesive or fasteners at 300mm centres to intermediate studs. Do not place adhesive at sheet edges or under fasteners. Sheet edges at door or window openings can be adhesive fixed unless forming part of the perimeter of a bracing element. Lay the sheets horizontally leaving a 5-10mm gap at the floor line to allow for movement of the framing members. Sheets to be touch fitted. Use taper edge/square edge board wherever possible as this makes it easier for subsequent trades. Jointing shall be carried out in accordance with the instructions on page 75 of this publication. 31
2 Walls Timber Frame Vertical Fixing GIB Standard plasterboard, GIB Ultraline, GIB Aqualine and GIB Toughline If bracing, noise control, fire rating or tiling considerations exist, consult the relevant section in this publication for appropriate information. Wall Framing Framing dimensions must comply with the requirements of NZS 3604:1999 The moisture content of timber framing shall be 18% or less at the time of lining Studs shall be spaced at 600mm centres maximum for both 10mm and 13mm GIB plasterboard Nogs to be evenly spaced with a maximum spacing of 1350mm. Fastening the Linings - Vertical Fixing GIBFix adhesive or fasteners as specified below at 300mm centres 300mm Screws or GIB Nails as specified below at 300mm centres to the perimeter of each sheet 5-10mm gap between bottom edge of lower sheet and floor Sheet edges touch fitted Studs at 600mm maximum Fasteners 10mm GIB plasterboard - 25mm x 6g GIB Grabber High Thread Drywall screws or 30mm x 2.8mm GIB Nails. 13mm GIB plasterboard - 32mm x 6g GIB Grabber High Thread Drywall screws or 30mm x 2.8mm GIB Nails. Fasteners Centres 300mm centres around the sheet perimeter. Lining Jointing Place fasteners no closer than 12mm from sheet edges. Daubs of GIBFix adhesive or fasteners at 300mm centres to intermediate studs and to the centre of each nog. Do not place adhesive at sheet edges or under fasteners. Sheet edges at door or window openings can be adhesive fixed unless forming part of the perimeter of a bracing element. Lay the sheets vertically leaving a 5-10mm gap at the floor line to allow for movement of the framing members. Sheets to be touch fitted. Jointing shall be carried out in accordance with the instructions on page 75 of this publication. 32
3 Walls Steel Framing Horizontal Fixing The lining thickness for specific design steel framing systems can be determined by the designer as a component in the system. GIB plasterboard spans and fastener spacing shall not exceed those for timber framing. For other light steel framing applications a minimum thickness of 13mm GIB plasterboard shall be used. GIB Standard plasterboard, GIB Ultraline PLUS, GIB Toughline, GIB Aqualine and GIB Wideline If noise control, fire rating or tiling considerations exist consult the relevant section in this publication for appropriate information. Wall Framing Steel stud dimensions to be 63 x 34 x 0.55mm nominal with a 6mm return Steel channel dimensions to be 63 x 30 x 0.55mm nominal Studs shall be spaced at 600mm centres maximum Ensure that the studs are placed with the open side facing in the same direction (see diagram page 35) GIB plasterboard Screws as specified below at 300mm centres to top and bottom channels and to end studs Single screws to each stud where the horizontal joint crosses the studs Sheet edges touch fitted 5-10mm gap between bottom edge of lower sheet and floor Studs at 600mm maximum GIBFix adhesive at 300mm centres OR screws as specified below Fastening and Jointing the Linings - Horizontal Fixing Fasteners 25mm x 6g GIB Grabber Self Tapping Drywall screws. Fasteners Centres 300mm centres to top and bottom channels and to end studs. Single screws to each stud where the horizontal joint crosses the studs. Place fasteners no closer than 12mm from sheet edges. Daubs of GIBFix adhesive OR screws at 300mm centres to intermediate studs. Do not place adhesive at sheet edges or under fasteners. Sheet edges at door or window openings can be adhesive fixed unless forming part of the perimeter of a bracing element. Lining Lay the sheets horizontally leaving a 5-10mm gap at the floor line. Note: If friction fitted steel studs have been used, sheets must be fitted hard to the floor. Ensure floor is cured and dry. Sheets to be touch fitted. Use taper edge/square edge board wherever possible as this makes it easier for subsequent trades. Jointing Jointing shall be carried out in accordance with the instructions on page 75 of this publication. 33
4 Walls Steel Framing Vertical Fixing The lining thickness for specific designed steel framing systems can be determined by the designer as a component in the system. GIB plasterboard spans and fastener spacing shall not exceed those for timber framing. For other light steel framing applications a minimum thickness of 13mm GIB plasterboard shall be used. GIB Standard plasterboard, GIB Ultraline PLUS, GIB Aqualine and GIB Toughline If noise control, fire rating or tiling considerations exist consult the relevant section in this publication for appropriate information. Wall Framing Steel stud dimensions to be 63 x 34 x 0.55mm nominal with a 6mm return Steel channel dimensions to be 63 x 30 x 0.55mm nominal Studs shall be spaced at 600mm centres maximum Ensure that the studs are placed with the open side facing in the same direction. (See diagram page 35) Commence fixing from the open side of the studs. (studs must be placed with the open side facing the same direction). See page 35. GIB Plasterboard Stagger the sheet joints 600mm from those on the other side of the wall Screws as specified below at 300mm centres to the perimeter of each sheet GIB Fix adhesive OR screws at 300mm centres 5-10mm gap between bottom edge of lower sheet and floor Sheet edges touch fitted Studs at 600mm maximum Fastening and Jointing the Linings - Vertical Fixing Fasteners 25mm x 6g GIB Grabber Self Tapping Drywall screws. Fasteners Centres 300mm centres around the sheet perimeter. Place fasteners 12mm from sheet edges. Daubs of GIBFix adhesive OR screws at 300mm centres to intermediate studs. Do not place adhesive at sheet edges or under fasteners. Sheet edges at door or window openings can be adhesive fixed unless forming part of the perimeter of a bracing element. Lining Lay the sheets vertically leaving a 5-10mm gap at the floor line. Note: If friction fitted steel studs have been used, sheets must be fitted hard to the floor. Ensure floor is cured and dry. Sheets to be touch fitted. Stagger the joints 600mm from those on the other side of the partition. Jointing Jointing shall be carried out in accordance with the instructions on page 75 of this publication. 34
5 Tip Occasionally a bow may develop in the board due to storage methods. It might be necessary to temporarily hold the board until the adhesive cures. Screw through an offcut of plasterboard and remove the block and screw once adhesive has cured. Temporary direct fix screws through blocks Fastening GIB plasterboard to Metal Studs Correct method As the face of a steel stud can deflect initially, the correct sequence of attaching the board is important. The first board is attached to the open side of the stud which will cause minor deflection but will pull back tight against the board when the screw is fully tightened. When the second sheet is fixed there will be minimal deflection as the open flange is now supported by the previous sheet. Support the stud to avoid twisting. Flat joint Second sheet First sheet Correct fixing sequence First sheet Second sheet Lipped joint Second sheet Twisted stud Incorrect fixing sequence Incorrect fixing method can result in lipped joints, twisted studs and misalignment of the wall. 35
6 Grooved Jambs and Architraves Winstone recommends The use of architraves for finishing around doors and windows for the following reasons. Larger plasterboard sheets can be used, resulting in fewer joints. Speedier installation of plasterboard. Reduced chance of remedial work due to better placement of joints Architraves make best practice fixing of plasterboard much simpler. If the use of grooved jambs is unavoidable here is some information to help minimise plasterboard fixing problems. Grooved door jambs and window liners are an integral part of the New Zealand building scene. Unfortunately their use means that additional joints often need to be made in the wall surface. Installation of grooved jambs is subject to workmanship skills. Unless the jambs are correctly set up and installed, with a 1-2mm clearance for the plasterboard it is difficult to install the board effectively. If the use of grooved jambs is unavoidable there are some golden rules to be followed. The groove must be at least 1-2mm wider than the board that is being used. Trying to get a 10mm plasterboard into a 10mm groove will be difficult. The back of the groove should line up with the face of the substrate. Correct installation of grooved jambs using an 11-12mm packer. Correct Incorrect Recommended option using architrave DO NOT place the tapered edge of a sheet into the groove.this requires unnecessary additional stopping. POOR PRACTICE! Summary Grooved jambs are designed to be quick and easy to install. Unless they are installed correctly, they can cause delays in plasterboard fixing and remedial work due to poorly positioned joints Unless a small amount of time and effort is invested in getting the unit set up correctly, grooved jambs and liners can cause far more problems than they are worth Simple best practice carpentry techniques are all that is required to install units accurately Accurate measuring and ordering by the building contractor Accurate fabrication by the joinery manufacturer Careful installation by the installer Architraves are by far the preferred method of finishing round doors and windows 36
7 Joint Placement Options Round Openings 1. NOT RECOMMENDED 2. NOT RECOMMENDED Very poor practice. Highly prone to cracking due to frame flexibility. Time consuming for no real benefit. Still highly prone to cracking. 3. ACCEPTABLE 4. ACCEPTABLE 5. RECOMMENDED Recommended min. 200mm Recommended Max. 200mm This moves the joint away from problem area. Floating joint, correctly taped and stopped is less likely to crack. Positioning the joint 200mm from the window edge will reduce the likelihood of cracking. If the grooved jambs have been accurately installed, this is not difficult for a competent fixer. The lining on this wall will need to be fixed prior to any adjacent walls. Reducing Joints When Using Grooved Jambs A simple formula can be used to cut sheets as shown above in fig 5. Line the wall with the opening before lining any adjacent walls. Joinery must be accurately installed to give 1.5 2mm clearance for sheet into the groove. (see page 36) Groove depth should be 8mm minimum Cut lower sheet 20mm less than overall wall length Measure from wall or floor to outer edge of joinery frame (not into groove) Cut lower sheet as shown in fig 2 Install sheet by placing against the wall and sliding and lifting into grooves as required Repeat the procedure for the upper sheet. Measure D from the top edge of the fixed lower sheet to the top outer edge of the window frame. Deduct 6mm from this measurement Fig 1 D minus 6mm A Fig 2 Overall frame measurement less 20mm A minus 6mm C B B minus 6mm C minus 6mm 37
8 Control Joints Control joints Control joints relieve stresses imposed by structural movement including those due to changes in temperature and humidity Joint Position Walls Ceilings Maximum Centres 9 metres 9 metres (without perimeter relief) 12 metres (with perimeter relief) Walls In long unbroken partitions or wall runs, control joints are required at 9 metre centres They are also required where structural control joints occur in the primary structure Door frames extending from floor to ceiling constitute effective control joints Ceilings Extensive ceiling areas must have control joints spaced at 9 metre centres in both directions or 12 metre centres with perimeter relief (eg a negative detail to the perimeter of the ceiling lining) Joints may be positioned to intersect lighting fixtures, heating vents or air diffusers Perimeter relief using GIB Goldline Tape-On Trims metal ceiling batten metal ceiling batten Other situations Where GIB plasterboard meets dissimilar materials, it must be isolated by an edge trim or casing bead In stair wells and high timber framed walls provision can be made for timber movement by leaving a 20mm gap between the sheet lining at or near the upper floor joists. This gap can be covered by a suitable cover batten Control Joints in ceilings - recommendation to reduce risk of cracking There are some common places where joint cracks occur in ceilings. Although outside the 9m or 12m requirements, it is advisable to consider installing control joints in these situations. Where a hall way exists from a larger ceiling area At internal corners in irregular shaped ceiling spaces At corners of opening such as skylights Plan view Plan view Plan view 38
9 1. min. 18mm gap 70mm Installation of the Rondo P35 control joint Allow an 18mm min gap between the plasterboard sheets Locate the Rondo P35 control joint centrally in the gap. Staple both flanges to the lining at 150mm centres maximum Finish with jointing compound using the channel nibs as screeding guides When the joint is dry remove the protective tape 2. GR Reveal 14mm - 17mm G4 L-Trim Control joint using GIB Goldline Platinum trim Allow a 14-17mm gap between the plasterboard sheets Install GIB Goldline Platinum GR reveal to one side of joint Install GIB Goldline L Trim to the other side. Use a spacer to provide an even gap between the trim. This can be between 3-12mm Apply compounds as described on page 75 GIB Rondo Steel Battens Timber Stud Walls 18mm min. gap between sheets 150mm max Rondo P35 Control Joint Rondo P35 Control Joint 18mm gap between sheets Stud Two Storey Full Height Wall with Expansion Joint Masonry Junction Timber or Steel Framing GIB plasterboard 5-10mm gap 20mm Floor joist Control joint Trim fixed through bottom only 15-20mm expansion gap Note: Contact the GIB Helpline for detailing of control joints in GIB performance systems (e.g. fire, noise, bracing). 39
10 Curving GIB Plasterboard GIB plasterboard can be curved. Curvature is dependent on the thickness and type of board and whether the board is applied wet or dry. Sheets must be fixed horizontally to walls. Minimum Bending Radii of GIB plasterboard Board Thickness/Type Minimum Radius (Wet) Minimum Radius (Dry) 10mm GIB Standard plasterboard 900mm 1200mm 13mm GIB Standard plasterboard 1000mm 1500mm 10mm GIB Ultraline 1000mm 1500mm 13mm GIB Ultraline PLUS 1500mm Framing Centres Wall or Ceiling Radius 900mm mm Over 1200mm mm Over 3000mm Application Method Ensure that framing spacings are correct If possible, select board length to allow for one unbroken panel to cover the entire curve with enough extra length to extend 300mm beyond each end "Condition" the board in dry state either by allowing it to develop a curve while sagging between two saw-stools or leaned up against a wall Alternatively apply water with a paint roller to both sides Allow boards to sit for one hour in a flat stack before installing Fix sheets with screws at horizontal joint where board crosses studs and at plate line. Adhesive daubs are preferable to mechanical fastenings within the body of the sheet Do not place adhesive at sheet edges or under fasteners. This may lead to screw or nail pops If creating an outside curve, begin installation at one end and fasten the sheet as it is wrapped around the curve If creating an inside curve, start fastening the sheet at the centre of the curve and work outwards to the end of the sheet Max Stud, Batten or Joist Spacing 200mm 300mm 400mm GIB plasterboard fixed horizontally 300mm Sheet carried 300mm beyond end of curvature Stud spacing depends on curvature Screws or nails GIBFix Adhesive OR 300mm centres 5-10mm gap between bottom edge of lower sheet and floor 40
11 Lining Concrete and Masonry Walls The Acceptable Solution for NZBC Clause H1 Energy Efficiency makes a distinction between solid and non-solid construction. Due to the thermal mass and ability to store daytime energy the R-value requirements for solid construction are lower than those specified for non-solid cavity construction. When lining concrete or masonry walls internally, access to thermal mass may be impeded and continued compliance with NZBC Clause H1 must be verified. In situations where dampness or rain penetration problems exist, corrective measures must be taken prior to installation of interior linings. Movement and control joints in the main structure must be carried through the GIB plasterboard linings. This can be achieved by installing a control joint in the plasterboard (see page 39). Install services prior to installing GIB plasterboard linings. Strapping and lining must be used: When the concrete or masonry wall is below ground level When the concrete or masonry wall is an external wall, unless a proprietary external weatherproofing system can be verified as providing weathertightness for the life of the building In bathrooms, laundries and other wet areas When the concrete or masonry substrate or paintwork is in poor condition When irregularities of more than 10mm exist For walls in excess of 3.0m in height Strapping and Lining Use either nominally 50 x 25 mm timber strapping or metal furring channels Moisture content of strapping must be 18% or less Fix strapping vertically to the wall surface at a maximum of 600 mm centres, with either a continuous horizontal batten or nogs at the top and bottom of the wall 50 x 25mm KDMG timber or GIB Rondo Steel Battens, max 600mm apart Pack battens as required to provide a flat surface DPC behind timber strapping For vertically fixed boards, use nogs between vertical battens at 800mm centres Nogs are not required for horizontally fixed boards 41
12 Direct Bonding Direct bonding of GIB plasterboard to concrete or brick masonry walls must only be considered when the concrete or masonry substrate is thoroughly dry and adequately protected against moisture penetration. The substrate must be firm, dry, and free of dust, grease, release agents and curing compounds. For information regarding the removal of dust, oil, grease or other agents, consult the concrete or masonry supplier. GIB-Cove Bond is used to bond the GIB plasterboard to concrete or masonry surfaces. As GIB-Cove Bond is a chemically setting compound, mix only sufficient quantity so that the wall area treated can be covered with a single sheet of GIB plasterboard and the adhesive maintains its working properties during final positioning of the sheet. Daubs approximately 50mm diam. x 12mm high Daubs placed no closer than 25mm from sheet edge GIB plasterboard sheets can be fixed vertically or horizontally. Horizontal fixing creates fewer joints and is recommended. Determine the sheet position for either vertical or horizontal fixing and mark on wall Mix GIB-Cove Bond to a smooth, thick consistency. It must not have a tendency to run Using a broadknife or trowel, apply GIB-Cove Bond daubs approximately 50mm diameter x 12mm thick at mm centres vertically and mm centres horizontally. Ensure that adhesive is placed no closer than 25mm from the edge of the sheet to prevent excess adhesive squeezing through the joint Where irregularities up to 10mm occur on the masonry surface, use larger daubs of adhesive to bridge the gap Position the sheet and press into place ensuring full contact with the adhesive. A 10mm gap is required between the bottom edge of the sheet and the floor Obtain true alignment and flatness by using a long straightedge over the surface of the sheet Alternatively, sheets can be fully bonded by spreading adhesive over the entire back surface of the sheet using a notched trowel Masonry walls may be plastered using Victor Multiplus 90. See P22 GIB-Cove and skirtings Apply GIB-Cove or GIB Goldline trims to wall and ceiling intersections Fix skirtings with masonry nails or adhesive Control joints in walls need to continue through plasterboard GIB Cove Bond adhesive daubs at mm centres vertically and mm centres horizontally Lining Polystyrene There are many proprietary polystyrene building systems on the market. It is the responsibility of the polystyrene supplier and installer to ensure that the surface is suitable for direct bonding GIB plasterboard. Ensure that concrete filled polystyrene blocks are thoroughly dry. Some solvent based adhesives are totally inappropriate for use on polystyrene and can cause irreparable damage to the substrate. If in any doubt about the suitability of an adhesive, contact the relevant manufacturer for further advice. The approved document for NZBC Fire Safety clauses requires the use of flame barriers in certain situations, principally to delay the ignition of combustible foam plastics. GIB Plasterboard (of any type) not less than 10mm thick is a suitable material to provide a 10 minute flame barrier, provided all sheet joints are formed over framing or back-blocked with GIB Plasterboard. 42
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