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2 SUZUKI Outboard motor DF4/5,...,.,..,.. SUZUKI.. SUZUKI. /,,.. : 2002 (K2). COPYRIGHT SUZUKI MOTOR CORPORATION 2001 Marine & Power Products Division

3 : ,,,. : 10N-m(1.0kg-m,7.0lb-ft) (1) (1) (1) (1) (1) (2) :. 50N-m (5.0 kg-m, 36.0 Ib-ft)

4 ,., ,. SUZUKI. SUZUKI A. SUZUKI. SUZUKI SUZUKI 1207B. SUZUKI. 1333B.... Stevens CD-77..) SUZUKI.

5 1-1 / /

6 1-2 / /,., / /,.... :.,.,,.,.,,.,..,...,, ,,,,..

7 1-3, (Suzuki Genuine Parts).,...,,,.,.,,.,,.,. -.,,,,,.,...,....,.

8 1-4,,,,.. Suzuki 87 (R+M / 2 ) 91 ( ).. - ( ) : 5%, 10%, 15%MTBE.. SE, SF, SG, SH, SJ API ( ). SAE 10W-40. SAE 10W- 40,.

9 1-5 10,.. : 10 ( 5 ). :, ,. 1 45, ½ ( ) (3000 / ). :,,. 2. ¾ (4000 / )

10 1-6. DF4/5. DF / DF /,. X. (in) x (in) 3 X 7-y 2 3 X 7-y 2 3 X 7-y 2 X 6 (C 600) X 6-1 / 2 (C610) X 7 (C 700),.

11 1-7 *.. DF4 DF F F. ( - ) mm (in) 554 (21.8) :. ( - ) mm (in) 309 (12.2). ( l) S mm (in) 1064 (41.9) L mm (in) 1191 (46.9) S ( ) 26 (55.1) L ( ) 27 (57.3) S mm ( ) 442 (15) L mm ( ) 569 (20) (..) 2.9 (4) 3.7(5) - / / 1300 ± 50 ( : : 1150) 4-. OHV - 1 mm ( ) 62.0 (2.44) mm ( ) 46.0 (1.81) cm 3 (.) 138 (8.4) :1 9.2 NGK BPR6ES SUZUKI PEI ( GDI) Wet sump by trochoid pump

12 1-8 DF4 DF5 Suzuki 87 (R+M / 2 ) 91 ( ).. ( ) 1.5 API SE, SF, SG, SH, SJ 10W SUZUKI (SAE #90) ( ) : 23 (1.92) x. ( ) x ( ) 3 x 7 ½ x 6 (C 600) 3 x 7 1 /2 x 6 1 /2 (C610) 3 x 7 ½ x 7 (C 700)

13 1-9 *. DF4 DF5 / / 1300 ± 50 ( : : 1150) ( ) kpa (kg/cm 2, psi) ( , 78-92) API SE, SF, SG, SH, SJ SAE 0.7 < ( F) ( ) *. DF4 DF5 MIKUNI BV22-14 BV J00 91J10 # 77.5 # 35-2, 5 ± 0,5 2, 5 ± 0,5 mm 14 ± 1 14 ± 1

14 1-10 DF4 DF5 / IN ( ) EX ( ) ( ) 0.05 (0.002) ( ) ( ) ( ) (1.2661) ( ) ( ) ( ) (1.2692) ( ) ( ) ( ) (0.0059) ( ) ( ) ( ) (0.0059) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )

15 DF4 5. DF5 / IN () ( ) 24.0 (0.94) EX ( ) ( ) 22.0 (0.87) IN (.) ( ) ( ) EX ( ) ( ) ( ) IN (.) 15, 45 IN (.) EX ( ) IN (.), EX ( ) IN (.), EX ( ) IN ( ) EX ( ) IN (.) EX ( ) IN (.), EX ( ) IN (.), EX ( ) IN (.), EX ( ) EX ( ) 15, 45 ( ) ( ) ( ) (0.0030) ( ) ( ) ( ) (0.0035) ( ) ( ) ( ) 11.0 (0.43) ( ) ( ) ( ) ( ) 0.35 (0.014) ( ) 0.05 (0.002) ( ) 0.05 (0.002) ( ) 0.08 (0.003) ( ) 1.0 (0.04) ( ) 0.5 (0.02) ( ) ( ) ( ) ( ) ( ) 29.5 (1.16) ( ) 28.3 (1.11), ), ) (, (, ( , ) 19.3 (0.76 ) 127 (12.7, 28.0) 19.3 (0.76 )

16 1-12 DF4 DF5 / / mm (in) 0.05 (0.002) / mm (in) ( ) mm (in) (0.0039) mm (in) ( ) mm (in) 35 (1.4) mm (in) ( ) mm (in) 14 (0.6). mm (in) (0.0039) 1- mm (in) ( ) 2- mm (in) 0.70 (0.028) mm (in) ( ) mm (in) 1.00 (0.039) 1-, 2- mm (in). 8.5 (0.33) mm (in) 6.8 (0.27) 1-, 2- mm (in) ( ) mm (in) 0.12 (0.005) 1 st, 2 nd mm (in) ( ) mm (in) ( ) 1 st, 2 nd mm (in) ( ) mm (in) ( ) mm (in) (0.0016) mm (in) ( ) mm (in) (0.7079) mm (in) ( ) mm (in) (0.7098) mm (in) ( ) mm (in) (0.0020)

17 1-13 Data DF4 DF5 / mm (in) ( ) mm (in) (0.7102) mm (in) ( ) mm (in) (0.0031) mm (in) ( ) mm (in) ( ) mm (in) (0.0004) mm (in) ( ) mm (in) 1.20 (0.047) mm (in) ( ) mm (in) ( ) mm (in) 0.05 (0.002) mm (in) ( ) mm (in) (0.0039) mm (in) ( ) mm (in) ( )

18 1-14 DF4 DF5 / BTDC ( ) (12 ) ( ) / 6000 kq 20 C [ - pulser core] kq 20 C Q 20< [R-Y] 80 NGK BPR6ES mm (in) ( ) mm 2.0 mm 1.2 mm 1.0 mm 1.0 mm (in) 0.8.

19 m kg-m Ib-ft () 6 mm mm mm mm mm mm mm GDI & 6 mm mm mm mm mm mm mm mm mm mm mm mm ( ) 6 mm mm mm mm mm

20 : THREAD N-m kg-m Ib-ft 5 mm mm mm Conventional 4 10 mm mm mm mm mm mm mm mm «7» «A» 10 mm : - C. -,....

21 1-17 (A) (B) Snap ring pliers (150 mm) (200 mm) Vernier calipers Micrometer (25-50 mm) Micrometer (50-75 mm) Micrometer (0-25 mm) Cylinder gauge set (40-80 mm) Dial calipers (10-34 mm) Dial gauge Magnetic stand Thickness gauge Steel V block set ( mm) Plastigauge Engine tachometer Oil seal remover Flywheel remover Remover & installer Remover & installer Remover & installer Compression gauge Adaptor Valve lapper (Neway 121) Valve seat cutter (Neway 122) Valve lifter Valve lifter attachment Valve seat cutter

22 Handle adaptor (N-503-1) Solid pilot (N ) Valve guide reamer handle Valve guide reamer (ty 5.5 mm) Valve guide remover / installer Valve guide reamer (< > 9.3 mm) Handle (N-505) Piston ring compressor Tweezers Deep socket wrench Shift lock pin remover Flywheel holder Digital tester Timing light Remover & installer Gearcase oil leakage tester CteQ Gear adjusting gauge * Digital voltmeter : * * Gear oil filler

23 1-19 SUZUKI OUTBOARD MOTOR GEAR OIL SUZUKI SUPER GREASE A SUZUKI WATER RESISTANT GREASE SUZUKI SILICONE SEAL (400 ml x 24 pcs.) * (500 g) (250 g) SUZUKI BOND 1207B THREAD LOCK Stroke Motor Oil (50 g) (100 g) (50 g) API : SE, SF, SG, SH, SJ SAE : 10W-40 : *.

24 / / / /

25 2-2.,. : ( ) I R & I I I I 2 R R R R R R I I I I I I I I I I I I I I I I R & I I I & T T T I :,,, T : R :

26 . / Lower Limit : 4 API SE, SF, SG, SH, SJ. SAE 10W-40. :

27 (1 ) 100 (6 ). : : 10 N-m (1.0 kgm, 7.0 Ib-ft) : 0.7 L ( 2-3)

28 (12 ). : 1.. ( ) ,..

29 (1 ) 100 (6 ) : 190 ml : Suzuki SAE # :,

30 (3 ). * : Suzuki Water Resistant Grease

31 (6 ). 200 (12 ). : NGK BPR6ES.. ( ).,... : mm : /.,.,,... ( ).,. : 28 N-m (2.8 kg-m, 20.0 Ib-ft)

32 (1 ) 200 (12 ). 1. : 2. 4 (1) 3. (TDC).. : ( ), ±15. -,. -,..,,.

33 ! : ( ) : mm mm ! : 7. -,. 5 - : 11 N-m (1.1 kgm, 8.0 Ib-ft) 8.. ( ).. H : 8 N-m (0.8 kg-m, 6.0 Ib-ft) ( 6-39)

34 (1 ) 200 (12 ) : 3.. :: /. 4.. ( ) : /, : 1.. DF4 2-1 /2 DF5 2-1 /2 :, :. :. 3.. ±1/4. : /. : /. 1.

35 (1 ) 100 (6 ).,, the lever,,.,. 200 (12 ). :, : 3.. : /.

36 (1 ) 50 (3 ). 2.,,, / ,,,... / 200 (12 ).. :,, (12 ). -.

37 2-14 / / 20 (1 ) 100 (6 ) , (3 ). 7\ 2/3 -.. : : Suzuki l 20 (1 ) 100 (6 ).. N-m kg-m Ib-ft 6 mm mm mm mm mm mm

38 :. ( ): kpa ( kg/cm 2, psi) : Irool : : 4...,, ,.

39 /

40 3-2 DF4/DF5 CDI ( ). (CDI & ).,,,., CPU.,,. (CDI & ), 6000 /.,. CDI NEG 1) (2) (3) (4) (5)

41 3-3, [ / ]. ( 2-8). ( / ). ( DI & ). [ : 0.5 mm]. ( 3-4) [ : ko.. /. ( 3-5). ( 3-7) CDI... ( 3-4) [ : kq]. ( DI & )

42 3-4 ( DI & ) : : Q ( ) : kq, ( DI & ) : : Q ( ). : kq,.

43 : : Continuity ( ) / : &,.

44 3-6 / 10N-m(1.0kg-m, 7.0 Ib-ft) (1) (1) (1) GDIS (1) (1) (2) :. 50N-m (5.0 kg-m, 36.0 Ib-ft),. 1.. ( / 5-2) 2. ( DI & ). 3. / :

45 : 6.., : : H : 50 N-m (5.0 kg-m, 36.0 Ib-ft) DI & 0.5mm., : : 0.5 mm (0.02 in). DI & : 10 N-m (1.0 kg-m, 7.0 Ib-ft). ( 9-2 and 9-3)

46 ( ) 4-2 / / / / / /

47 4-2.. ( )... CO 2.,.. /..,.,... :. ( ).

48 4-3 -,. : 1.,... «A» ( ). «B» ( ) 20-30mm ( in). «C». «D» mm ( in).

49 4-4, ««. / 1. (1) ,,.

50 4-5, : 10 N-m (1.0 kg-m, 7.0 Ib-ft) ( 2-11)

51 4-6. : (.)

52 4-7...,...,..,,,. /...

53 ,. /..,. : DF4 DF5 2-1 /2 2-1 /2 :,..

54 4-9.. (.) :.. : : : 14 ± 1 mm,.,.

55 4-10 /, «« ,. -.. : 8 N-m (0.8 kg-m, 6.0 Ib-ft).

56 4-11 / ,. : 7,.,.

57 ,..,.

58 4-13 / ( 5-2) ,,.. 4..,... : 10 N-m (1.0 kg-m, 7.0 Ib-ft). ( ).

59 4-14 /,. ( ) 10N-m (1.0kg-m, 7.0lb-ft) (1) [2 - ] [3 - (4)] [4 - (1)] [5 - (1)] 6 - (1) 7 (1) 8 (1) 9 (1) 10 (1) 11 (1) 12 (1) 1 (1) 2 (1) 3 (1) 4 (1) 5 (2) 6 (2) 7 (2) 8 (1) [9 (1)] [10 (1)] [11 (1)] 12 (2) 13 (6) for DF4 14 (9) for DF5 15 (1) 16 (2) 17 (1) 18 (1) (1) 21 (1) (1) 23 (1)

60 4-15., ,,.,..,,..,..,,.,. -r.,.

61 (NSI) 5-7

62 NSI NSI NSI. 6..

63 5-3,. 1 (1) 2 (1) 3 (1) 4 (2) 5 (2) 6 (1) 7 8 (1) 9 - (1) 10 (1) 11 (1) G i (1) 6 N-m (0.6 kg-m, 4.5 Ib-ft)

64 , :

65 5-5, ,. Water Resistant Grease : Suzuki Water Resistant Grease :.

66 5-6 :,, -.., -..,.. -.., -.,.. (NSI). ( 5-7)

67 (NSI) ,. 7. Water Resistant Grease : Suzuki Water Resistant Grease 2-3 mm ( in) NSI,. X

68 / / / / / / / / & / / / / / /

69 6-2 :. ( 2-4). 1.. ( 5-2) 2.. ( 2-8) 3.. ( 2-9) 4.. ( 3-6) 5.. ( 4-13) 6.. ( 4-4) ( 4-10) 9.. ( 4-13) 10. DI &. ( 3-6) :., / DI & ( 6-3) - ( 6-3)

70 ,

71 ,. 17..

72 , ,, / [5 : 10 N-m (1.0 kg-m, 7.0 Ib-ft) Water Resistant Grease : Suzuki Water Resistant Grease 6. /. 7. Silicone Seal : Suzuki Silicone Seal [5 : 10 N-m (1.0 kg-m, 7.0 Ib-ft)

73 ( 8-16). ( ). ( )..

74 / 6-7 /,. / 1.,. 2.. / / 1.,. :. ( 2-9)

75 6-8 4.,. 5. 1, , 4. ( ] : Valve lifter : Attachment : Tweezers 7. 5, 6, 7/ :

76 / / / / :

77 , 8, 9 10.

78 6-11 & :.,, :.,. 2.,.., : : 0.05 mm (0.002 in),. :, 400.,,.

79 /, :. : : mm ( in) mm ( in). : :, mm ( in) : mm ( in) mm ( in) : mm ( in) mm ( in) /.

80 6-13, mm. 3.. : : 0.35 mm (0.014 in) /. :, ,..

81 : : : «V» : 0.05 mm (0.002 in) : : : «V» : 0.08 mm (0.003 in) : Vernier calipers : 1.0 mm (0.04 in) 1.0mm (0.04 in) : 0.5 mm (0.02 in) 0.5 mm (0.02 in)

82 Prussian Blue ( ) : Prus sian blue ( ) : : : mm mm,. : 6-16.

83 6-16, : : 15, 45 15, : Valve seat cutter 45 (NEWAY122) : Valve seat cutter 15 (NEWAY121) : Handle adaptor (N-503-1) : Solid pilot (N ) : Handle (N-505) :. 1., ( ), 15. ( ), ( ) ( ). 6...,..

84 6-17 : : :. ( ) mm : (09.3 mm) : :.. 3., : : & 11.0 mm

85 mm : (05.5 mm) : : : : & : & 29.5 mm 28.3 mm : : : & N ( kg, Ibs) 19.3mm : & 127 N (12.7 kg, 28.0 Ibs) 19.3 mm.

86 : : : mm mm : mm : : : : mm mm : mm mm, /. : : mm : : mm mm

87 6-20..

88 6-21 / /, : : 0.05 mm,. :, 400.,,....,.,.

89 6-22 ( ), : :. (, ). ( ). ( ) : : mm ( ),.. 35 mm. 14 mm : : : A 35 (1.4 ) B 60 (2.4 ) : mm : mm, /,. : : mm : : mm _i

90 6-23 /, 0.25 mm 0.50 mm mm mm & mm mm 50 1 & mm 0.50 mm : ( ),.

91 : : 1- & mm : 1- & mm /. : 1- & mm mm : 1- & mm 2

92 : : mm mm : mm mm : : 1- & mm : 1- & mm.

93 6-26 / / : : : : mm : mm : : mm : mm, /. : : mm : mm : : mm : mm : : mm : mm

94 , : :. : 1 10 N-m (1.0 kg-m, 7.0 Ib-ft) 2 20 N-m (2.0 kg-m, 14.5 Ib-ft) ,. : : mm : mm /. : : mm

95 : : : mm : 1.20 mm /. : : mm : : mm.. : A-B : a - b : : : mm. : mm

96 : : : «V» : : 0.05 mm : : : : mm : mm / ( ) : : mm : : mm

97 /,,.,,. :,.. / : Suzuki Water Resistant Grease : : & : &

98 Water Resistant Grease : & : & : 3. Water Resistant Grease : & 5. Water Resistant Grease : &

99 6-32,,, : : C

100 6-33,,,.,, , :.. 1. O

101 , 2., «N» ( ). :.. 2

102 90,. (1) 1- (3) 2 (2) (4) O.

103 Water Resistant Grease : Suzuki Water Resistant Grease : : ( )( ) : 1-10 N-m (1.0 kg-m, 7.0 Ib-ft) 2 21 N-m (2.1 kg-m, 15.0 Ib-ft)

104 ( ) Suzuki Bond : Suzuki Bond «1207B» : 10 N-m (1.0 kgm, 7.0 Ib-ft) :.

105 6-37 / 1. Thread Lock : Thread Lock «1342» : : 10 N-m (1.0 kg-m, 7.0 Ib-ft) / 2, : Valve lifter : Attachment : Tweezers

106 /. 2.. :, (%). (50% ) : 1-14 N-m (1.4 kg-m, 10.0 Ib-ft) 6. 0 N-m (0 kg-m, 0 Ib-ft). (2- ) 7.. : 3-14 N-m (1.4 kg-m, 10.0 Ib-ft) 28 N-m (2.8 kg-m, 20.5 Ib-ft) / / 1., ( 2-10) : 11 N-m (1.1 kg-m, 8.0 Ib-ft)

107 6-39,. : 8 N-m (0.8 kg-m, 6.0 Ib-ft) :. / ,. : 10 N-m (1.0 kg-m, 7.0 Ib-ft) / 1. /. 2. /. 3. ( ) /.

108 6-40 OPERATION ( ) ( ),,..,,,. [ ] [ ] / ( ( ) ( ) ( )

109 6-41. ( ).,.,. * : / / /

110 7-1 / / / / / /

111 7-2 / /,. ( 6-3)

112 7-3,. Water Resistant Grease : Suzuki Water Resistant Grease. : 12 N-m (1.2 kg-m, 8.5 Ib-ft) : 17 N-m (1.7 kg-m, 12.5 Ib-ft). ( 4-5). / 1. 1, ,

113 7-4,.. Thread Lock : Thread Lock 1342 ( ) ( ) : Suzuki Water Resistant Grease 17N-m(1.7kg-m, 12.5lb-ft) 16 H 12 N-m (1.2 kgf-m, 8.5 Ib-ft) 1. (1) ( 1 ) 3. (1) 4. (1) 5. (1) 6. (1) 7. (1) 8. (1) 9. (2) 10. (1) 11. (1) 12. (1) 13. (1) 14. (1) 15. (2) 16. (1) 17. (1) 18. (1)

114 7-5 / 1.. ( 6-2) : , ,. 6. E

115 7-6,.,,... Water Resistant Grease, O : Suzuki Water Resistant Grease Thread Lock : Thread Lock «1342» 1. (1) 2. (1) 3. (1) 4. (1) N-m(1.1 kg-m, 8.0 Ib-ft) 8. (1) 9. (1) 10. (1) 11. (1) 12. (1) 13. (1) (1) 15. (1) 16. E- (1)

116 / / / ( 6-2) 2. (). ( 8-2) 3.. ( 7-2) 4. /. ( 7-5) ,.

117 / /. 11., ,,. 15.,. 16..

118 ,.

119 7-10 :.,, - / (. ),. -. /,. -. /.,, -..,.

120 7-11, plug (1) 29. Gasket (1) 30. Grommet (1) 31. Hole cover (1) N-m (2.5 kg-m, 18.0 Ib-ft) (1) (1) Steering adjuster (1) Adjuster knob (1) Grease nipple (1) Bolt (4) Bushing (2) Steering bushing (2) Sharrow drive arm (1) 10. Spring (1) 11. Pin (1) 12. Cotter pin (2) 13. Reverse lock arm ( 1 ) 14. PORT spring ( 1) 15. STBD spring (1) 16. Bolt (2) 17. Washer (2) 18. (1) 19. Steering bracket cover ( 1 ) 20. Bolt (2) 21. Upper mount (1) 22. Lower mount (1) 23. Driveshaft housing (1) 24. Gasket (1) 25. Dowel pin (2) 26. Plug (1) 27. Gasket (1) 32. Anode (1) 33. Bolt(1) 34. Dowel pin (1)* 35. Extension case (1)* 36. Stud bolt (2)* 37. Water tube (1) 38. Grommet (1) 39. Guide plate (1) 40. Bolt(1) 41. (1) 42. (1) 43. (2) 44. Plate (2) 45. Bolt(1) 46. Nut (1) 47. Washer (1) 48. (1) 49. Bolt(1) 50. (1) 51. Nut(1) 52. Washer (1) 53. Washer (1) * : Only for transom L model

121 7-12 /. Water Resistant Grease : Suzuki Water Resistant Grease. : 25 N-m (2.5 kg-m, 18.0 Ib-ft) Thread Lock : Thread Lock «1342» / Water Resistant Grease : Suzuki Water Resistant Grease.

122 7-13. : 10 N-m (1.0 kg-m, 7.0 Ib-ft). : 10 N-m (1.0 kg-m, 7.0 Ib-ft) Thread Lock : Thread Lock 1342, Water Resistant Grease : Suzuki Water Resistant Grease

123 8-1 & &

124 8-2 &. 1.. ( 2-6.) 2.,. :.. 3., ( L ), ( S ) , ,.

125 :. (2- )

126 :

127 : 4..

128 8-6 :,,..,,.. /.....,, -..,, -..,, -.,..,, -..,, -.

129 ( ) ( ).,, -..,, -. Inspect the dog pin.,, -..,, -.. (L) : 46 mm : 43 mm.., -..,,.,, Water Resistant Grease. 3.,. 4. Water Resistant Grease : Suzuki Water Resistant Grease

130 8-8.,, -..,,, -. -.,,, -..,,, -..,,, -...,,, -.,,,..,, Water Resistant Grease. 7.,. 8. Water Resistant Grease : Suzuki Water Resistant Grease.,,.

131 8-9 & / /,. 1. (1) 2. (1) 3. (1) 4. (1) 5. (1) 6. (1) 7. (2) S 8. (2) T 9. (2) T 10. (1) 11. (1) 12. (2) 13. (1) 14. l (1) 15. (1) 16. (1) 17. (1) 18. (1) 19. (1) 20. (1) 21. (1) 22. (1) 23. (4) 24. (4) 25. (4) 26. (1) 27. (2) 28. (1) 29. (1) 30. O- (1) 31. O- (1) 32. (1) 33. (1) N-m(1.1 kg-m, 8.0 Ib-ft) 21 l7n-m( N-m (1.7 kg-m, 12.5 Ib-ft) T

132 N-m (1.1 kg-m, 8.0 Ib-ft) 6. ( 1 ) 7. (2) 8. (1) 9. ( 1 ) 10. (1) 11. (1) 12. (1) 13. ( 1 ) 14. ( 1 ) 15. (1) 16. (1) 17. (1) 13. (1) 14. (1) 15. (1) 16. (1) 17. (1) 18. (1) 19. ( 1 ) 20. ( 1 ) 21. ( 1 ) 22. (1) 23. (1) 24. (1) 25. O- (1) 26. (1) 27. (2) 28. (2) 29. (1) 30. (1) 31. (1) 32. (1) 33. (1) 34. (1) 35. (1)

133 8-11..,.. ( 8-17.), : Suzuki Outboard Motor Gear Oil : : Suzuki Outboard Motor Gear Oil / Water Resistant Grease : Suzuki Water Resistant Grease : Suzuki Outboard Motor Gear Oil

134 8-12 Water Resistant Grease, O O : Suzuki Water Resistant Grease. Thread Lock : Thread Lock 1342 : 8 N- m (0.8 kg-m, 6.0 Ib-ft),. Thread Lock : Thread Lock 1342 : 8 N-m (0.8 kgm, 6.0 Ib-ft)

135 F ( ) : Suzuki Outboard Motor Gear Oil Water Resistant Grease O : Suzuki Water Resistant Grease, Thread Lock, : Thread Lock 1342 : 8 N-m (0.8 kg-m, 6.0 Ib-ft)

136 : Oil leakage tester : : kpa ( kg/cnf, psi),. : 100 kpa (1.0 kg/cm 2, 14.2 psi) kpa (1.1 kg/cm 2, 15.6 psi). 4.,, 5.. Water Resistant Grease : Suzuki Water Resistant Grease..

137 8-15 Water Resistant Grease : Suzuki Water Resistant Grease Silicone Seal ( - ) : Suzuki Silicone Seal / : 17 N-m (1.7 kg-m, 12.5 Ib-ft) :..... ( 2-6) : Suzuki Outboard Motor

138 ( ),. 4.. : 11 N-m (1.1 kgm, 8.0 Ib-ft) 5.,,,

139 8-17 -,. / & / (mm) (mm) 1 1.7, 1.8, 1.9,2.0, ,0.9, 1.0, 1.1, , 0.8, , 0.7, 0.8, 0.9,

140 8-18 / ( ). 1.. ( ) ( ) 2.. : ( M8). ( ),, -. : mm ( in.),.,.

141 8-19 ( ). 1., Prussian Blue ( ) ( ). 2.,.. :

142 / mm. - (1) : :.... (2) : :....

143 8-21 ( / ). 1.. ( ) 2.. ( ) ( ) , -.,..,. : mm : (1.0 mm),. : 1. Gear adjusting gauge : Gear adjusting gauge «0». 4...,.

144 9-1 /, _

145 9-2.,.., -.. DF4 / ( ) / ( ) ( ) / ( ) / : DF4,. : DF4,. /. /.

146 9-3 DF5 : Fuel hose / Protector (Fuel cock to 3-way joint) : * DF5. ( ) ( ) DF5,. : DF5. :. :.

147 9-4 DF4 / DF5 DI & B: BI/R: / & : -» -» : -» DF4 / DF5 ( ) / R: Y: B: W: :, &.

148 9-5 :,. ( ). 10N-m(1.0kg-m, 7.0lb-ft)..

149 SUZUKI MOTOR CORPORATION Marine & Power Products Division 1 st Ed. December, 2001 Manual No JOO-01E Printed in Japan

150 SUZUKI MOTOR CORPORATION

Number Wheeler P/N Description Set Rex P/N Notes 1 603500 Base 1 J001 2 603501 Support, Right 1 J002 3 603502 Support, Left 1 J003 4 600328 Nut (M8)

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