Welcome To DDG GLASS Creating A New Era In Glass Processing

Transcription

1 Welcome To DDG GLASS 2012 Creating A New Era In Glass Processing

2 DDG ORGANISATION CHART

3 ABOUT US DDG Glass is specialize in glass processing, we provide a One Stop Glass Processing Solution for interior and exterior architectural glass application and bring all production under one roof. We work closely with reputable glass manufacturers from Europe and America and offer high quality glass products for all commercial and residential projects.

4 PRODUCTION PLANT JB, MALAYSIA Half an hour drive from Woodland causeway

5 Latest European Technology in Glass Processing One Stop Glass Processing Solution for Interior and Exterior Architectural Glass

6 MACHINES OVERVIEW DDG MACHINES WORKING DIMENSION TYPE OF PROCESS MIN. WORKING DIMENSION (MM) MAX. WORKING DIMENSION (MM) GLASS THICKNESS LAMINATING LINE LAMINATING AUTOCLAVE 500x x x mm- 80mm TEMPERING FURNACE HEAT SOAK TEST OVEN INSULATED GLASS LINE AUTOMATIC CUTTING LINE + STORAGE SYST DOUBLE EDGING With Washing Machine LASER ENGRAVING DIGITAL PRINTING STRAIGHT EDGING MACHINE WATERJET CUTTING CURVED TEMPERED FURNACE 80x x mm-19mm 3210 x x x mm-52mm 6000 x x x 3300, 2200X mm-200mm 400 x x 3300, 2800X3700 2mm-19mm 4000 x 2500 TBA

7 Glass Stockists Automatic Glass Storage System We have the latest automatic glass storage system that will automatic unload the glass from the glass storage racks or a multi-compartment glass rack for supply to glass cutting lines. Due to the varied nature of the business we carry an extensive range of stock from all the major European manufacturers. With this automatic unloading system, we would be able minimise the manpower, increase on our productivity and more cost effective.

8 Jumbo-Sized Capacity We are proud to announce our capabilities in handling and processing jumbo-sized glass panels and we carry stock in various sizes to suit the customer requirements up to a maximum 8000mm x 3210mm. Our range of stocks include: Low nickel clear glass up to maximum of 25mm thickness Low iron ultra-clear glass up maximum of 25mm thickness and super jumbo 3300x 8000mm Low-E products, 100% original from Europe and U.S.A Mirrors in various colors, clear, bronze, grey etc in jumbo dimension 3200mm x 5100mm Special glass like anti-reflective glass, anti-bandit glass (P4,P5,P6,P8, EN356) 8 meter length low iron ultra-clear glass, 19 mm thickness

9 Processing Chart

10 PPG (USA) ARCHITECTURAL GLASS (ICFP) International Certified Fabricator Program DDG Glass is the first glass processor in Singapore to be authorize distributors for PPG architectural glass products and also an international certified fabricator for PPG Low-e products. The PPG Certified Fabricator Program encompasses an elite collection of suppliers who have committed themselves to meeting a specific set of standards established by PPG. Members of the Certified Fabricator Program participate in a rigorous training program on the processing of all the architectural glass products produced by PPG, including high performance coated glasses such as the family of Solarban Solar Control Low-E Glasses.

11 DDG PRODUCTS In order to offer the highest quality of standards in aesthetics and functionality, DDG has significant investment in leading edge technology and partners with the reputable glass manufacturers. DDG TEMPERED GLASS DDG HEAT SOAK TEST DDG LOW IRON GLASS DDG ANTI-REFLECTIVE GLASS DDG HEAT STRENGTHEN GLASS DDG ANTI-BANDIT GLASS (P4,P5,P6,P8 EN356) DDG LAMINANTED GLASS DDG INSULATED GLASS DDG LASER ETCH GLASS DDG DIGITAL PRINTED GLASS DDG FIRE RESISTANCE GLASS DDG PAINTED GLASS DDG CURVED GLASS (TBA) DDG MIRROR

12 DDG TEMPERING FURNACE DDG Tempering Furnace for Flat Glass With PREHEATING CHAMBER DDG has equipped with the biggest furnace in Singapore and Malaysia with a super jumbo dimension of 3210 x 8000mm. Its heating technique is particularly recommended for latest generation Low-E glasses. Better Optical Quality The roller surface is composed of hollow rollers in fused silica. This structure, which enables to reduce the rollers weight and mass, offers two main advantages: 1. A greater and more accurate straightness of the roller itself, with a clear positive impact on the glass flatness. 2. A smaller quantity of heat accumulated by the hollow roller implies a lesser thermal impact on the lower surface of the glass, thus reducing the convexity effect caused by the heat transferred through conduction from the roller to the glass (this phenomenon is very noticeable in furnaces with massive rollers). Owing to this feature, the glass is less stressed and shows a better optical quality.

13 DDG TEMPERED SAFETY GLASS Production Tempered glass is heated to approximately 600 degrees Celsius and then rapidly cooled (forced cooled) with jets of air creating surface or edge compression. This increases the mechanical and thermal stresses of the glass. The fragments of tempered glass when fractured are blunt small pieces compared to annealed glass reducing risk of injury. Advantages: 4-5 Times stronger than normal anneal glass Classified as a safety glass Protection and reduce risk of serious injuries Increased impact resistance Higher level resistance to thermal stress and mechanical stress Applications: Façades, doors, eaves, or windscreen Staircases, balconies or parapets Shopping Mall automatic doors Tempered glass breaking pattern. Maximum production dimension is 3210mm x 8000mm

14 DDG HEAT SOAK FURNACE Why heat soak test? Tempered glass face the risk of sudden breakage due to the expansion of nickel sulfide inclusions (NiS) presented within float glass. A common practice is to avoid the use of tempered glass whenever possible. Due to the increase (NiS) breakage in tempered glass, heat soak test has become one of the requirement for most of the commercial project and the cost for HST is about 20% of the tempered glass cost. Some architects is limiting the use of tempered glass in commercial building applications by specifying heat strengthened glass. Heat Soak Test The process elevates the exposure temperature to about 280 Degrees Celsius (+/- 10 Degree) for a period of 2 hours or more. An incident happened in January A tempered glass shattered from a building due to nickel sulfide inclusions and fortunately nobody is hurt.

15 DDG HEAT SOAK TEST Why there is still (NiS) breakeage after HST? Reduce the risk of spontaneous breakage by Nickel Sulphide Heat soak cannot totally eliminate the risk of Nis Breakage. Heat soaking process may actually cause stable stones to begin a phase of transformation during HST May affect the Soft Low Emissive glass coating or other non Pyrolytic coatings. Adjacent glass panels would be damaged should a breakage occurred during heat soak. No equipment to test or certified whether HST has been carried out. Heat soak test not recommended Not green, because of the high power consumption Additional cost for HST and also whatever that has broken during the process has to be bear by the customer No certification for HST product and unhealthy price competition may cause some processors to cheat Use low nickel content glass from reputable suppliers with good track record of NiS.

16 DDG HEAT STRENGTHEN GLASS Production Heat-strengthened glass is twice as strong as annealed glass of the same thickness, size and type. The process is similar to tempered glass, however the rate of the cooling process is slower than tempered glass. In such a way, we obtain glass categorized by its mechanical and thermal characteristics that is between float and tempered glass. During breakage, it splits into large sharp pieces similar to float glass. Therefore it is not considered a safety glass and usually combined with a laminated safety glass to obtains safety properties. Advantages: 2 times stronger than normal annealed glass Do not require heat soak, due to slower cooling process and no risk nickel sulphide incision is negligible. Combine with laminated glass to obtain safety properties Increased impact resistance Increased resistance to thermal stress and mechanical stress Applications: Façades, ceilings, eaves, or windscreen Staircases, balconies or parapets Maximum production dimension is 3210mm x 8000mm Breaking pattern similar with float glass

17 DDG LAMINANTED GLASS Production DDG Laminated safety glass features a strong PVB (Polyvinyl butyral) interlayer bonded between two or more glass combination. The process is done at high temperature and under high pressure. The glass combination may be of equal or unequal thickness and the PVB (Polyvinyl butyral) interlayer is available in many colors Laminated glass is a durable, high-performance glazing product and is regarded as a safety glass. Laminated glass is commonly used in: Interior Applications: Partitions, doors, windows, skylights, furniture, balustrades, retail shelving, flooring Exterior Applications: Doors, windows, curtain walls, wall coverings, overhead glazing, etc. Glass is still bond to the interlayer when is broken

18 DDG LAMINANTED GLASS Advantages Safety Laminated glass is versatile in both preventing injuries from broken glass and protecting the building envelope. Its reduces the risk of injury from broken glass because the glass clings to the interlayer upon impact. By holding the glass in place, the interlayer provides protection from dangerous flying or falling glass fragments Security Laminated glass is referred as security glazing and are designed for protection from burglary and forced-entry resistance, ballistic (bullet) protection and bomb blast resistance. Storm: Providing hurricane force resistant technology to laminated glazing systems. Sound Reduction Laminated glass proves an excellent barrier to noise and provides superior noise reduction capabilities compared to ordinary glass, UV Control Filtering more than 99 percent of UV rays, controlling visible light radiation & reducing heat build-up & thermal stress.

19 DDG INSULATED GLASS DDG Insulated Glass unit is a high quality glass insulating solution. It comprises of two or more panels of glass, separated by a desiccant-filled spacer and hermetically sealed. A primary seal of butyl prevents moisture vapour leakages and serves as a conductor against thermal transfer, while a secondary two component sealant permanently bonds the insulating unit/double glazing unit providing strength and protection for installation and against stress and temperature fluctuation. DDG offer a large combination of Insulating Glass using tinted glass, silk-screened patterns, customized design using digital printing technology, Low-E and solar reflective coatings to help you create unique designs and achieve specific transmission levels and solar control options. DDG Insulated Glass can be customised further by combining with: 1. Stainless Steel Spacers to achieve warm edge performance or coloured (Black anodised) 2. In-filling the with Argon or Krypton to improve the U Value 3. Digital Print with graphics using Ceramic Ink for better visual appeal 4. Decorated with Steel Mesh in the airspace to reduce solar radiation and light transmission. 5. Low-Emissivity coating on Low Iron substrate to achieve a higher light transmission.

20 DDG LOW-E GLASS DDG offers a wide variety of High performance Low-E Glazing that includes: Low E Coating Advantages 1. On-line Pyrolytic Hard Coated Durable surface and easy to do secondary processing 1. Double Silver Solar Control MSVD Economical way to achieve all round high solar control 1. Triple Silver Solar Control MSVD High visible light transmittance, low exterior reflectance and the lowest U- values 1. Reflective MSVD Reflective Tint with good Solar control and low interior reflectance, reflective on exterior and high transmission in the interior.

21 DDG LASER ETCH GLASS LASER ENGRAVING SYSTEM computer laser scan head Y surface or sub-surface engraving drives X Laser at work

22 DDG LASER ETCH GLASS Subsurface Engraving less dirt / easy cleaning spectacular and innovative decoration 2D and 3D graphics floating inside the glass Surface Engraving Innovation similar with conventional sandblast ability to do any custom design able to engrave float or tempered glass Subsurface,Surface,Removal Of Coating ability to do any custom design removal of mirror coating

23 DDG LASER ETCH GLASS Sub-Surface Engraving Example surfaces stay plane less dirt / easy cleaning spectacular and innovative decoration 2D and 3D graphics floating inside the glass

24 DDG LASER ETCH GLASS Surface Engraving Example

25 DDG LASER ETCH GLASS Mirror Engraving

26 DDG DIGITAL PRINTED GLASS DIGITAL PRINTING ON GLASS USING CERAMIC INKS Printing area 3300mm x 6000mm The world biggest ever digital printing machine -Print up to 6 colors in one pass -24 print heads (360 DPI) -Maximum speed ~ 60 sqm/h (one color) -Glass thickness 2-19mm

27 Architectural Glass- Design Trends

28 DDG DIGITAL PRINTED GLASS Why Digital Printing On Glass Industry Trends First to bring in the digital printing with ceramic inks on glass technology -Increase demand for Art on glass -More efficiency than the traditional screen printing -Multi-colors system -Short time to deliver -Strong price competition -Variable data-after sales service -Enables architects and designers to make customized printing for both exterior and interior architectural applications Traditional Screen Print Issues -Screen preparation labor intensive -Inks waste -Cleaning screens -Storage= space requirements -Long & tedious set-up -Multiple colors = costly precision issues -Customization- difficult to achieve -Lead time relative long

29 DDG DIGITAL PRINTED GLASS Durability UV resistance Chemicals resistance Surfaces scratches Green Technology Recyclable Environmental Friendly Fast Shorter time from sample to final product Consistent and reliable after sales service Cost efficiency Cost affordable Within the project budget Flexibility Replaceable panels with serial nos. Fit to variety glass system

30 Digital Printing Technologies

31 CERAMIC INKS COMPLY WITH ASTM C724-91

32 ARCHITECTURAL EXTERIOR EXAMPLE Makes the previously impossible easy and affordable All picture courtesy from our principle

33 ARCHITECTURAL INTERIOR EXAMPLE Makes the previously impossible easy and affordable All picture courtesy from our principle

34 DDG LOW IRON GLASS PPG Starphire Ultra-Clear Glass Superior Aesthetics in Transmission With its unique blue edge and superior clarity Starphire glass represent the ultimate achievement in ultra-clear glass technology Quality features: High-fidelity color transmission New level of visual excitement in spandrels No greening of desired coatings Limitiless design possibilities Printed patterns shine through in true colors Easy fabricated to required specifications

35 DDG ANTI-REFLECTIVE GLASS Schott- Amiran for a perfect view everywhere Amiran is an optical interference anti-reflective glass that has been dip-coated on both side. Thin Layers are applied to the glass, using the sol-gel coating technique. The mainly metal oxdidic layers are hard, extremely scratch- resistant and offer high chemical resistance. The coating reduces reflections to approximately 1% yet, at the same time, increase the light transmittance to as high as 98%. Quality features: Dramatic reduction in reflection Increased transmission Extremely durable coating Due to the weather-resistant coating Colours are displayed authentically Easier to clean than glass with an antireflective coating 99% UV protection with the laminated version that features a PVB foil

36 DDG ANTI-BANDIT GLASS ANTI-BANDIT SECURITY LAMINATED GLASS DDG high performance anti-bandit security laminated glass is designed and manufactured specifically for protection against bandit attacks of all kinds. Anti-bandit glass is in high demand for a variety of market sectors, from shop display windows to residential and organizations where protection is required for staff against violent/threatening situations. Applications: DDG anti-bandit security glass offers its customers a variety of solutions that are as comprehensive as they are effective. DDG anti- bandit glass is commonly installed in jewelry shops, banks, shopping malls and government buildings and proven to be effective in resisting against modern days weapons DDG Anti-bandit Fully Comply with EN 356 DDG anti-bandit meets all architectural requirements and due to the unique compositions of our glass it is possible to offer the highest protection without having to install unattractive metal bars. The glass panes do not have to be thick and heavy to offer the protection needed, the glass is light weight and can be installed into frames that match surrounding buildings or other openings in the same building. DDG anti-bandit glass fully complies with current European Standards, EN356

37 THANK YOU We look forward to an innovative partnership and shared success.