Dry-type transformers. Dry-type transformers and reactors Safe, reliable and energy-efficient

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1 Dry-type transformers Dry-type transformers and reactors Safe, reliable and energy-efficient

2 Overview ABB s mission: meeting customer needs ABB is a global leader in power and automation technologies that helps its utility and industrial customers to use electrical power effectively and maximize sustainable industrial productivity. By working with ABB, customers have access to a worldwide network of factories, as well as the most up to date technologies. ABB provides the highest quality, service and solutions for standard and special products by serving the clients locally. ABB transformers Globally, ABB is the number one transformers manufacturer, offering the widest portfolio from 1,200 kv transmission transformers down to low-voltage residential. Beyond offering standard liquid-filled and dry-type technologies, ABB can help customers with special and demanding transformer applications like industrial drives, High Voltage Direct Current (HVDC) applications, as well as transformers for trains or wind turbines. ABB dry-type transformers With factories in nearly every continent, ABB s strong global presence is serving customers around the world. Proof is a large variety of product references installed and in service worldwide. ABB dry-type transformers and reactors are produced in dedicated focus factories summing to the largest production capacity of any manufacturer globally. The benefit to customers is fast delivery of standard and tailor-made distribution transformers (up to 63 MVA and 72.5 kv voltage class) that conform to customer specifications everytime. Portfolio overview Standard dry-type transformers EcoDry: ultra-efficient transformers TriDry: triangular transformers (reduced noise and losses) HiDry 72 : dry-type power transformers for subtransmission (up to 63 MVA and 72.5 kv) hi-t Plus: increased overload capability and lifetime Submersible transformers for network applications Reactors, inductors, chokes: for Alternating Current (AC) and Direct Current (DC) applications Low Voltage (LV) transformers Water-cooled transformers and reactors Customized dry-type transformers and reactors for special applications: converters, marine, wind turbines, railways and rolling stock 2 ABB dry-type transformers and reactors

3 ABB dry-type transformer benefits A large variety of applications demand technologies which offer high safety, cost savings and environmental sensitivity. Safety for people and property No fire hazard No special safety features required, such as fire suppression systems Zero leakage risk of flammable or contaminating substances Non flammable and self-extinguishing Easy and fast installation Less space required Less civil work needed High capacity to support overloads High performance in case of seismic events Withstands the most severe rolling and vibrating conditions Virtually maintenance free Ecological and environmental-safe Environmentally conscience manufacturing Able to be installed closer to the point of consumption, reducing load cable losses No risk for leakage of insulation fluids; hence, no ground or water contamination Reliability and quality 40 years experience in dry-type transformer manufacturing Several hundred thousand ABB dry-type transformers in operation all over the world Long transformer life Optimized design depending on specific application Produced in high throughput, specialized factories Well suited to damp and polluted areas High short-circuit current strength ABB dry-type transformers and reactors 3

4 Dry-type solutions for different segments Industries ABB serves the whole industrial sector with dry-type transformers. Some industries have especially demanding requirements. Nowadays, the oil and gas industry is one of the most important sectors in the world. Its scope covers a very wide range of on-land and off-shore duties, refineries or terminals. ABB s dry-type transformers are particularly safe and eco-friendly; they ensure a maximum of reliability, enabling them to be used in virtually every environment. Metal, mining and minerals, pulp and paper, and cement cover a very wide area of specialized industries, with transformer installations above ground, in open pit mines, and below the surface. As an example, ABB s dry-type technologies are frequently used for shaft hoists, which provide entrance to underground mines. Commercial and public buildings Industrial, public and commercial buildings are ABB s largest dry-type installations in the industrial and commercial markets. Industrial and commercial is a vast market that also includes markets such as universities, hotels, shopping centers, data centers, high rise buildings, manufacturing and many others. Transportation: railways, subways and marine ABB dry-type transformers offer the best solution for railway applications, indoor or outdoor substation installations and rolling stock. The transformers can be installed close to the utilization point, which allows optimized installation design, minimizing the low voltage circuits with corresponding savings in losses and low voltage connections. Dry-type transformers are ideally suited for use in marine applications (distribution and propulsion). This can range from small ferries or yachts, to the very largest of ships being built today. Transformers for marine purposes must be extremely reliable, as replacement costs are extremely high. Air-to-water cooled dry-type transformers offer options for high protection classes and an even more compact construction. Utilities and power plants Dry-type transformers offer the same functionalities as liquid-inmersed. Dry-types are suitable for new or retrofit installations, and can be used for indoor and outdoor applications. They are used for generation, transmission and generation fields. Renewables ABB is the technology leader providing the broadest portfolio of transformers suitable for installations inside a wind turbine either on the ground floor, at a first level, or in the most demanding location, the nacelle. The transformers are designed to withstand all types of ambient conditions including severe atmospheres of saline moisture, vibration conditions or heavy dust. Solar energy is climate-friendly, extensively available and full of potential. In the future, solar energy can make an important contribution to a sustainable energy supply. ABB offers an ideal dry-type transformer for this particular application, with versatile utilization options. 4 ABB dry-type transformers and reactors

5 Dry-type solutions for different applications Distribution transformers Distribution transformers are installed in the electric distribution grid. Electricity is transformed from medium voltage (> 1 kv) to a low voltage which can be used by the end users. Generation transformers These transformers are particularly important for applications such as wind or solar. Generation dry-type transformers usually step the power from a low voltage up to a higher voltage. Rectifier and converter transformers Rectifier transformers are designed to survive the rigors of the application, and are especially capable to withstand overloads. Whether for industry, railways, or excitation, ABB has the experience. or be installed in very demanding environmental conditions. Traction transformers feed systems in alternating current (autotransformers for catenary feeding) and also systems in direct current respectively. They include special demand overloading and withstanding rectifier harmonics. Reactors, inductors and chokes Reactors, also known as inductors or chokes, depending on their duty in the electrical circuit, are a passive electromagnetic component. Reactors are used in power electronics, transmission and distribution applications. Reactive power compensation, harmonic filtering, motor starting, short-circuit limiting and neutral grounding are typical uses. Variable Speed Drives (VSD) transformers provide the voltage transformation as well as the galvanic separation that is necessary for motor drive applications. They can include several secondary windings, harmonics, electrical screen ABB dry-type transformers and reactors 5

6 A complete portfolio of dry-type transformers A dry-type solution for every need Apart from standard distribution transformers, ABB can provide a number of different products which have been optimized to meet specific requirements. ABB offers a full range of drytype transformers with primary voltages through 72.5 kv built according to all major standards including IEC and ANSI. To minimize fire hazard and environmental contamination, dry-type transformers are requested more and more frequently. These transformers meet strict parameters with respect to electrical system demands, losses, and functioning in areas with extreme climatic conditions. ABB s dry and cast transformers are virtually maintenance free and are manufactured in accordance with industry and international standards including ISO EcoDry ABB s EcoDry ultra-efficient transformers are designed to reduce energy consumption and minimize environmental impact. The EcoDry transformer can save up to 70 percent on no-load losses and reduce load losses by 30 percent. ABB offers three different EcoDry types to suit the customer s particular application: for distribution transformers with a low average-load, the dry-type transformer EcoDry Basic, and for those with a high load profile, EcoDry 99Plus. EcoDry Ultra is used when periods of low and high load alternate quite often, or the average load is in the medium range. All EcoDry variants feature state-of-the-art materials and top-quality components, including amorphous metal as the core material, which has proven its durability in distribution transformers for more than 20 years. Product family: EcoDry Basic Power ratings 100 kva to 4,000 kva (amorphous core) Voltages up to 36 kv Insulation class F / H Main use utilities Product family: EcoDry 99Plus Power ratings 100 kva to 63,000 kva Voltages up to 36 kv Insulation class F / H Main use industries Product family: EcoDry Ultra Power ratings 100 kva to 4,000 kva Voltages up to 36 kv Insulation class F / H Main use industries, utilities and renewables 6 ABB dry-type transformers and reactors

7 TriDry The triangular shape of the TriDry transformer offers a lighter total weight. The transformer not only exhibits the general advantages of a dry-type transformer, but also an improved efficiency compared to standard models; hence, reducing operating costs. In addition, its symmetrical construction inherently reduces noise, harmonic content and stray magnetic fields. The TriDry makes an important contribution to grid stability and environmental protection. HiDry 72 Historically, dry-type transformers are used for distribution and industrial applications with rated power and voltage not higher than 15 MVA and 36 kv respectively. ABB offers dry-type transformers for the 52 kv and the 72.5 kv voltage classes with a power rating up to 63 MVA. A dry-type on-load tap changer is also available. The special features of ABB s subtransmission dry-type transformers are superior safety and environmental friendliness especially in urbanized areas, where fire hazard is a highlighted issue. Product family: TriDry Power ratings 400 kva to 2,500 kva, others on request Voltages 10 kv and 36 kv Insulation class F / H Main use utilities and industries Product family: HiDry 72 Power ratings up to 63 MVA Voltages up to 72.5 kv Insulation class F / H Main use utilities, industries, oil and gas Others dry OLTC up to 72.5 kv ABB dry-type transformers and reactors 7

8 hi-t Plus ABB s hi-t Plus transformer has an upgraded insulation level which allows overload capability along with increased service life. Typical designs have 25 C of thermal safety factor built-in. This enhanced insulation makes ABB s hi-t Plus transformers the best choice for networks with high harmonic distortion, load peaks, sudden overloads and high ambient temperatures. This transformer does not require additional over sizing thus providing costs savings and a smaller size as compared to a traditional class F transformer. Submersible ABB has completed development of a dry-type transformer intended for network applications, including submersible installations. The unit is inside of a completely sealed tank and both tank and active assembly have been designed and tested to the IEEE C standard for network transformers (amended for dry-type features). The absence of oil eliminates the threat to the surrounding environment during an internal failure. Main features of dry-type submersible network transformer are: complete absence of oil, entirely welded tank assembly, nitrogen gas overpressure for tank deterioration monitoring, 2-position ground switch, 70 percent overloading capability, similar footprint to liquid-filled units with cooling fins and power rating up to 1,000 kva and 15 kv primary voltages. Product family: hi-t Plus Power ratings up to 40,000 kva, others on request Voltages up to 36 kv Insulation class H Main use railways, wind, data center Product family: Submersible Power ratings up to 1,000 kva Voltages up to 15 kv Insulation class F Main use utilities 8 ABB dry-type transformers and reactors

9 Reactors Reactors are fundamental components in power quality management. From phase-shifting to harmonic suppression, these components are used in a large variety of applications and in many industrial activities. Cast resin or Vacuum Pressure Impregnated (VPI) insulation technologies, medium and low voltage, AC or DC, single or three phase, air and iron core. Reactors are generally customized according to technical specification and supplied from a few pieces to high volume. Losses reduction, cost alignment and signal shaping could be translated into an overall cost reduction for the equipped applications. Low Voltage transformers ABB designs and manufactures LV transformers using the VPI technology. These transformers are used in many applications including, in commercial buildings, on board of vessels as well as in deep mines and industrial environment. Transformers with higher power rating are usually protected in appropriate enclosures sometimes equipped with Air-Forced, Water-Forced (AFWF) cooling system. In the power range, applications include galvanic separation or voltage adaptation. Autotransformers are also manufactured, giving a compact and economic solution to simple requirements. Product family: Reactors Power ratings on type and technology Voltages 36 kv Insulation class F or H Main use general industries, utilities and power electronics Product family: Low Voltage transformers Power ratings up to 10 MVA Voltages up to 1,000 V Insulation class H Main use general industries, utilities and buildings ABB dry-type transformers and reactors 9

10 Water-cooled transformers and reactors Liquid cooling can be indirect or direct-in direct contact with electrified parts. These particular components are more and more often used in order to directly remove the heat from the magnetic component and to reduce dimensions and weight, or avoid heating in enclosed cabinets. Modern power converters often use water cooling. The same water cooling circuit can also be used for cooling the magnetic components. LC or LCL filters can be installed in very compact cabinets and easily fit in a modular converter system. Transformers and reactors for rolling stock For years, ABB has supplied special customized solutions for transformers and inductors mounted on board of trains or metros. The advanced experience and the state of the art Finit Element Analisys (FEA) software permit an optimized solution to all different needs and application for rolling stocks. Typical applications are line filter, DC chopper, auxiliary transformer for locomotives and railway carriages, reactor for main and auxiliary converter. Product family: Water cooled transformers and reactors Power ratings depending on technology Voltages typically < 1 kv, up to 36 kv Insulation class B Main use general industries, power electronics and renewables Product family: Transformers and reactors for rolling stock Power ratings depending on technology Voltages DC or 15 kv/16,7 Hz and 25 kv/50 Hz railway voltages Insulation class H Main use rolling stock 10 ABB dry-type transformers and reactors

11 Customized technologies for special needs ABB dry-type transformers offer customized solutions through the multiple design options and all available accessories such as: Dry-type on-load tal changer (OLTC) Enclosure IP/NEMA Cooling fans with up to 50 percent power increase Arc-proof enclosures or UFES active arc fault protection system Vacuum cast coil The vacuum cast coil encapsulation process is carried out under the most rigorous quality controls to ensure optimum insulating and mechanical characteristics. Inside the vacuum casting chamber, the resin is introduced into the mould so all components are mixed together just before the casting process, filling interstices and allowing the finished winding to reach the lowest level of partial discharge. ABB vacuum cast coil is the only cast resin transformer certified by UL with a thermal Index of 180 C (class H) according to ANSI C RESIBLOC The RESIBLOC transformer is a significant development in the range of dry-type transformers and plays a decisive role in most demanding projects and fields of applications for more than 40 years. The glass fibre reinforced transformer offers an extremely robust and proven design with outstanding short circuit performance for transformer requirements and meets the high demands from the different industries, e.g., the RESIBLOC transformer has been tested both in the laboratory and in practical operation and is qualified for temperatures of -60 C. The RESIBLOC transformer is extremely versatile, and most customer specifications can be adopted with relative ease. The RESIBLOC transformer is available with ratings up to 63 MVA and operating voltages of up to 72.5 kv. Open Wound / VPI Open Wound dry-type transformers use the oldest coil transformer technology, with a long history of high performance and economical value. These dry transformers are VPI with a high temperature polyester or epoxy varnish. The coils can be manufactured with an aramid fiber based insulation system that is third party certified for the 220 C thermal class; the highest of all transformer technologies. With their long history of performance and value, ABB s VPI Open Wound transformers can be found in all areas of MV distribution applications. ABB dry-type transformers and reactors 11

12 Contact us ABB Management Service Ltd. Affolternstrasse, 44 P.O. Box Zurich, Switzerland Note: The information contained in this document is for general information purposes only. While ABB strives to keep the information up to date and correct, it makes no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the information, products, services, or related graphics contained in the document for any purpose. Any reliance placed on such information is therefore strictly at your own risk. ABB reserves the right to discontinue any product or service at any time. Copyright 2013 ABB. All rights reserved. 1LES ZD 1st edition-printed in Spain (09.13-en)

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