FU 17 2AZ-FE FUEL FUEL PRESSURE REGULATOR REMOVAL
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1 2AZ-FE EL EL PRESSURE REGULATOR 17 A REMOVAL 1. REMOVE EL TANK ASSEMBLY (a) Remove the fuel tank (see page -39). 2. REMOVE EL TANK MAIN TUBE SUB-ASSEMBLY (a) Remove the joint clip and fuel tank main tube. CAUTION: Before removing the tube joint clip, check for foreign matter around the clip. Clean if necessary. Keep the O-ring free of foreign matter, as it becomes contaminated easily. Do not use any tools in this procedure. Do not forcefully bend or twist the tube. Put the tube in a plastic bag to prevent damage and contamination. If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it. Be careful not to damage the clip. If the clip is damaged, replace it. 3. REMOVE EL TANK VENT TUBE SET PLATE (a) Remove the 8 bolts and set plate. A REMOVE EL SUCTION WITH PUMP ASSEMBLY (a) Disconnect the fuel hose and remove the fuel pump from the fuel tank. NOTICE: Do not damage the fuel pump. A125346
2 18 2AZ-FE EL EL PRESSURE REGULATOR Remove the gasket from the fuel pump. Gasket A125347E01 5. REMOVE EL SUB-TANK ASSEMBLY (a) Disconnect the wire harness. Lower A Using needle nose pliers, remove the E-ring. HINT: Slightly lower the sub-tank to remove the E-ring. A125349E01 (c) Remove the 2 springs from the 2 shaft. A (d) Detach the 2 claws and remove the sub-tank. A126125
3 2AZ-FE EL EL PRESSURE REGULATOR REMOVE BRACKET (a) Using a screwdriver, detach the 2 claws and remove the bracket. HINT: Tape the screwdriver tip before use. A Fuel Main Tube 7. REMOVE EL PUMP ASSEMBLY (a) Detach the 5 claws on the filter and remove the fuel pump from the fuel filter. HINT: When removing the claw, do not disconnect the fuel main tube. A126129E01 Disconnect the fuel pump connector. A126130
4 20 2AZ-FE EL EL PRESSURE REGULATOR (c) Remove the O-ring from the fuel filter. O-Ring A126641E02 8. REMOVE EL PRESSURE REGULATOR ASSEMBLY (a) Remove the fuel pressure regulator from the fuel filter. Remove the 2 O-rings. New O-Ring A INSTALLATION 1. INSTALL EL PRESSURE REGULATOR ASSEMBLY (a) Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel pressure regulator. A097616E04 Install the fuel pressure regulator to the fuel filter. Pressure Regulator A110141E01
5 2AZ-FE EL EL PRESSURE REGULATOR INSTALL EL PUMP ASSEMBLY (a) Connect the pump harness connector. A New O-Ring (c) Apply gasoline to a new O-ring and install the O-ring to the fuel filter. Attach the 5 claws to the claw holes and install the fuel pump. A131633E01 3. INSTALL BRACKET (a) Attach the 2 claws to the claw holes and install the bracket. A INSTALL EL SUB-TANK ASSEMBLY (a) Attach the 2 claws to the claw holes and install the fuel sub-tank. A126125
6 22 2AZ-FE EL EL PRESSURE REGULATOR Connect the wire harness. A (c) Install the spring to the fuel suction plate shaft and install it to the sub-tank. Lower A (d) Using needle-nose pliers, install a new E-ring. HINT: Slightly lower the sub-tank to install the E-ring. A125349E01 5. INSTALL EL SUCTION WITH PUMP ASSEMBLY (a) Install a new gasket onto the fuel pump. A125347
7 2AZ-FE EL EL PRESSURE REGULATOR 23 Connect the fuel hose and install the fuel pump into the fuel tank. NOTICE: Do not damage the fuel pump filter. A INSTALL EL TANK VENT TUBE SET PLATE (a) Install the set plate with the 8 bolts. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) A INSTALL EL TANK MAIN TUBE SUB-ASSEMBLY (a) Install the fuel tube with the joint clips. A125351
8 24 2AZ-FE EL EL PRESSURE REGULATOR O-Ring Fuel Tube Joint Tube Joint Clip Fuel Tube Tube Joint Clip Collars CAUTION: Check that there are no scratches or foreign objects on the connecting parts. Check that the fuel tube joint is inserted securely. Check that the fuel tube joint clip is on the collars of the fuel tube joint. After installing the tube joint clip, check that the fuel tube joint has not been pulled off. Be careful not to damage the clip. If the clip is damaged, replace it. 8. INSTALL EL TANK ASSEMBLY (a) Install the fuel tank (see page -44). Collars CORRECT INCORRECT A124131E01
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