Turnkey Zero Liquid Discharge (ZLD) Plants for Industrial Waste Water
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1 N SS Techo Limited Turkey Zero Liquid Discharge Systems SS E SI U TODAY SME A WINNER STAR SME OVERALL W BEST SME FOR INNOVATION BEST GREEN SME A R D S B Turkey Zero Liquid Discharge (ZLD) Plats for Idustrial Waste Water
2 About Us SS Techo was fouded by experieced techocrats i the year 2001, to supply iovative Turkey Zero Liquid Discharge Systems based o Evaporatio ad Dryig techology. The focus areas are Total Solutios for Idustrial Waste Water ad Food sector. SS Techo has supplied more tha 150 evaporatio systems till date. The projects are executed o a Cocept to Commissioig basis. The focus is always o maitaiig world-class egieerig stadards with optimum ivestmet ad operatio cost for the customers. SS Techo has goe global sice 2002, with presece i may coutries. Turkey plats have bee exported to Idoesia, Malaysia ad Philippies. Ifrastructure Well Equipped Library & Data Bak Desig Departmet Pilot Plat SS Techo has a experieced pool of egieers. The plats are desiged meticulously with iputs from pilot-scale experimets ad state of the art techology, usig i-house desig softwares ad promiet egieerig codes. SS Techo has its ow, well equipped facility to maufacture the equipmet required for the projects, uder striget quality cotrol measures. The plats are erected ad commissioed by dedicated teams of skilled techicias uder the guidace of well traied site egieers. Our service egieers give prompt ad reliable techical guidace to the customers, wheever ecessary. Maufacturig Uit Maufacturig Maufacturig Uit Turkey Zero Liquid Discharge Systems
3 Research ad Developmet Techology is the backboe of SS Techo s progress. Cosistet Research & Developmet eables SS Techo to lauch ew products to maitai a competitive edge i the market. SS Techo has developed i-house expertise for various techologies. Some of them are : Cocetratio of raw/biomethaated spet wash/viasse upto 95% solids (w/w), itegratio of Multiple Effect Evaporator (MEE), iovative Zero Liquid Discharge (ZLD) plats for other idustrial effluets, recovery of various salts etc. Careful experimetal aalysis of the applicatio is coducted prior to desig. This is also backed by a soud literature bak ad library, with latest iformatio i the field. SS Techo s plats are operatio friedly, with optimum utility cosumptio ad desired product quality. Packig Dispatch Dispatch Erectio & Istallatio Erectio & Istallatio Erectio & Istallatio Turkey Zero Liquid Discharge Systems
4 N Zero Liquid Discharge (ZLD) Plats For Idustrial Waste Water SS E SI U TODAY SME A WINNER STAR SME OVERALL W BEST SME FOR INNOVATION BEST GREEN SME A R D S B Crystal Clear Codesate Guarateed! SS Techo evaporators are state of the art uits specially desiged for your specific applicatio, cosiderig the physical/ chemical properties ad special characteristics of the effluet. Extesive techical kowhow ad hads-o experiece i the field, esures the right solutio at optimum cost of ivestmet ad operatios. Thermal evaporatio is a eergy-itesive operatio. SS Techo evaporators are desiged i multiple stage uits (with or without thermal vapor re-compressio) to esure optimum steam cosumptio ad power utilizatio. This keeps the cost of operatio as low as possible. Our evaporators have miimum scalig problems ad require oly chemical cleaig (CIP), usually oce every 2 weeks. The plat is operated o a 24 x 7 basis. The codesate is clea with Total Dissolved Solids (TDS) less tha 150 ppm, ad ca be recycled back to the plat. The cocetrated product is disposed off as per the specific orms of the idustry. It ca be dried/disposed off i ladfills. If required, we supply specialty dryers such as screw coveyor dryer, SST Dryer, spray dryer as a post- evaporatio stage. After dryig, some of our customers icierate the cocetrate i a regular boiler or sell as a valuable product. Turkey Zero Liquid Discharge Systems
5 Zero Liquid Discharge Plat for Pharma Idustry Zero Liquid Effluet Discharge Plat from Pulp & Paper Idustry Zero Liquid Discharge Plat for Pait idustry Schemes Cocetratio of RO reject Cocetratio ad disposal of high COD streams Recovery of Dissolved solids Solvet recovery Distillery Brewery Pharmaceuticals & Allied Egieerig, Cemet & Steel Dyes/Pait Solutios for Applicatios Pulp & Paper Chemical ad Allied Idustry Fish/Meat Processig Mieral Processig Tyres Electroics & Hardware FMCG Vegetable Oil & Refiery Zero Liquid Discharge Plat for Steel Idustry Zero Liquid Discharge Plat for Vegetable Oil Idustry Codesate from MEE for Pharma Idustry Recovered Salt from Vegetable Oil Idustry Cocetrated Solids from SST Dryer for Pharma Idustry Turkey Zero Liquid Discharge Systems Recovered Salt from Mieral Processig Idustry
6 N Zero Liquid Discharge (ZLD) Plats For Distillery Waste Water SS E SI U TODAY SME A WINNER W STAR SME OVERALL BEST SME FOR INNOVATION BEST GREEN SME A R D S B Crystal Clear Codesate Guarateed! Molasses based distillery effluet kow as spet wash/viasse/duder/thi slops, is oe of the most difficult applicatios for evaporators. These effluets are characterized by a high Chemical Oxyge Demad (COD) ad high volumes, creatig a heavy pollutio load o the eviromet. SS Techo has developed various Iovative evaporatio techologies to achieve total Zero Liquid Discharge solutios for the distillery idustry. SS Techo evaporators are desiged for ay steam pressure available with the customer, ad are guarateed to give crystal clear codesate. The etire water ca be recycled after proper polishig treatmet. Raw effluet/post-biogas effluet have bee successfully hadled. Special applicatios usig alcohol vapours/excess vapours from sugar idustry, istead of boiler steam have bee also implemeted. Cocetratio of solids to ay level from 30% to 95% (w/w) has bee successfully achieved i various plats as per the eed of the customer. Cocetrate with 70% solids (w/w) has bee successfully icierated i regular boiler by mixig it with primary fuel such as bagasse/wood chips/rice husk etc. Grai based distillery effluets are popularly kow as thi slops ad are cocetrated to be used as cattle feed, by mixig with Distillers Wet Grai Solubles (DWGS). Turkey Zero Liquid Discharge Systems
7 Optios for total ZLD Bio-compostig - Spet wash cocetrate with 30% solids (w/w) Icieratio - Spet wash cocetrate with 70-95% solids (w/w) ad support fuel i regular boiler Usig as fertilizer at a cocetratio of 90% solids (w/w) Zero Liquid Discharge Plat for Bio-methaated Spet Wash Itegrated Evaporatio Plat Operatios Suitable for Multipressure Vacuum Distillatio/ Atmospheric Distillatio No steam required Spet wash cocetratio achieved above 25% solids (w/w) Operatios restricted o groud floor oly CIP cleaig oce every week Stad aloe Evaporatio Plat Evaporatio desig for ay steam pressure available with you Spet wash cocetratio upto 95% solids (w/w), as per your requiremet No physical cleaig required Oly CIP cleaig oce every two weeks Icieratio of cocetrated spet wash by mixig it with bagasse/wood chips/ biomass mixture i regular boiler as fuel stock Itegrated Evaporatio Plat for Raw Spet Wash Codesate from MEE for Distillery Idustry Multi Effect Evaporatio Plat for Grai based Distillery Plats Desiged for ay Steam Pressure available with you! Turkey Zero Liquid Discharge Systems SST Dryer to Cocetrate Spet Wash upto 95% Solids (w/w) Evaporatio Plat for Bio-methaated Spet Wash
8 N Distillery Spet Wash Evaporators Without Usig Steam Itegrated Evaporatio System SS E SI U TODAY SME A WINNER W STAR SME OVERALL BEST SME FOR INNOVATION BEST GREEN SME A R D S B Molasses based distillery effluet kow as spet wash/viasse/duder/thi slops, is oe of the most difficult applicatios for evaporators. These effluets are characterized by a high Chemical Oxyge Demad (COD) ad high volumes, creatig a heavy pollutio load o the eviromet. SS Techo has developed various Iovative evaporatio techologies to achieve total Zero Liquid Discharge solutios for the distillery idustry. SS Techo Itegrated Evaporators are desiged usig a mixture of alcohol ad water vapour as the heat source i place of steam. SS Techo has istalled these uits for both Multipressure Distillatio colums ad Atmospheric RS/ENA Distillatio colums to reduce the spet wash effluet quatity by more tha 50%. Successful refereces are available for raw spet wash ad biomethaated (post-biogas) spet wash applicatios. The total solid percetage i the spet wash feed is ehaced almost by a factor of 2.4 i the product cocetrate. These evaporators produce crystal clear codesate, which ca be completely recycled by secodary treatmet i a Codesate Polishig Uit (CPU). Turkey Zero Liquid Discharge Systems
9 Itegrated Evaporatio Plat For Raw Spet Wash O Multipressure Distillatio Itegrated Evaporatio Plat For Biomethaated Spet Wash O Multipressure Distillatio Itegrated Evaporatio Plat For Biomethaated Spet Wash O Atmospheric Distillatio Itegrated Evaporatio Plat Operatios Suitable for Multipressure Vacuum Distillatio/ Atmospheric Distillatio No steam required Payback period o ivestmet is aroud 1 year 24 hours cotiuous operatio Operatios restricted o groud floor Cleaig oce a week for 6 hours for biomethaated spet wash Cleaig oce i 3 days for 6 hours for raw spet wash Itegrated Evaporatio Plat for Raw Spet Wash Heat Source for Evaporatio Alcohol-water vapour mix from Multipressure RS / ENA Distillatio System Alcohol Vapour from Atmospheric RS/ ENA Distillatio System Codesate from Itegrated MEE for Distillery Idustry Turkey Zero Liquid Discharge Systems
10 USA INDIA BHUTAN MALAYSIA PHILIPPINES INDONESIA Iteratioal Customer Base SS Techo Limited Head Office: 502, Mayfair Towers I, Wakdewadi, Shivajiagar, Pue (Idia) Tel.: /432/433 Fax: URL: Works: E-09, Chaka Idustrial Area, PH-III, MIDC, Kuruli Khed, Pue (Idia)
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