Where can you use door gear?

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2 We will do this by looking at 3 key areas - What is sliding, sliding folding and sliding stacking door gear? We will explain the differences between different types of door gear and look in detail at the individual hardware components required to slide or fold a panel. Why use door gear systems? There are a number of benefits in using a sliding or folding door compared to standard swing doors, these are both practical and aesthetic. Where can you use door gear? We will show the type of system to use in particular applications along with situations where sliding or folding systems can not be used. Hopefully this will give you the knowledge to specify sliding and folding door systems with confidence. 2

3 Welcome to today's RIBA approved CDP presentation, What, Why, Where can I use sliding door gear. I am of Hafele UK The main objectives of this presentation are To understand how sliding systems work and in what applications sliding,sliding folding and sliding stacking systems can be used! 3

4 Firstly, who are Hafele UK Hafele were originally founded in 1923 by Adolf Hafele to supply joinery equipment and supplies to the furniture industry. The head office was moved to Nagold a city in South Western Germany where we are still based. Hafele UK was founded in 1980 and we are based in Rugby, Warwickshire on a 6 acre site. We also have 6 regional offices in London,Bristol,Wales,Manchester,Leeds,and Scotland. We now employ over 300 staff and have an annual turnover of around 70 million. 4

5

6 Sliding door gear is simply a set of hardware which is used on a door instead of hinges to allow it to be opened. The most popular type of system is called a 'Top Hung' system. The door is hung by two trolley hangers at the top of the door running in a concealed track, all the weight is taken by these two hangers making the door easy to move. At each end is a track stopper to absorb any impact made if the door is slammed and to hold the door in the open or closed position. 6

7 All top hung sliding door gear systems have a maximum weight limit per pair of trolley hangers. When specifying a suitable sliding system the estimated weight of the door is a critical factor, although most suppliers of sliding door gear can advise on door weights. 7

8 This shows a typical clear threshold bottom guide, this is positioned on the floor where the door enters the wall. 8

9 As the door is hung at the top from two points, it is liable to swing about, To prevent this a bottom guiding system is used. The most common type is called 'Clear Threshold Guiding', this is a floor fixed plastic guide about 60mm wide which is fixed at the mid point of the doors run. A groove is cut into the bottom of the door which runs over this guide, preventing lateral movement of the door. With a glass door the panel runs through the guide as illustrated. Because the door is always engaged in the guide, when the door is open the floor is clear, hence 'Clear Threshold' This system can be used for doors up to 1000mm wide. 9

10 For doors over 1000mm wide it is necessary to have a continuos guiding system to prevent the door flexing. This system uses a small channel normally sunk into the floor in which two guides run, the guides are positioned at the bottom of the door in line with the trolley hangers. 10

11 Sometimes a top hung system cannot be used, as the weight of the door cannot be supported from above, in this case a bottom rolling system is recommended A bottom rolling system consists of two rollers at the bottom of the door running on a track and two guides at the top running in a guide channel. As all the weight of the door is concentrated on the two bottom wheels, more force is needed to move the door than on a top hung system. 11

12 Why use sliding door gear? The main reason for using sliding door gear is beacuse of the amount of space that is saved compared to standard hinged doors. As you can see on this slide, hinged doors opening into a room project outwards. A typical 900mm wide door can required 1270mm of operating space. 12

13 Sliding doors do not project outwards thus saving valuable space in the room, and preventing injuries from swinging doors colliding with people As space is at a premium in the modern city apartment, this would be a massive plus to any potential purchaser. If 5 sliding doors are used instead of hinged doors in a house, the space saving is over 5 metres! 13

14 An example of a Sliding Glass door saving space in a small hotel room 14

15 Sliding door gear is designed to be used with the smallest cabinet doors right up to massive 1000kgs warehouse doors. Doors can be be made from various materials the most popular being timber and glass. We will look at some of the most popular applications Furniture applications include wooden cabinet or wardrobe doors Panels can be attached to the cabinet in 3 standard styles. The example on screen shows a door overlaying a cabinet at the top and inset at the bottom 15

16 The 3 ways of fitting a sliding door to a cabinet are known as Infront, Mixfront and Vorfront. Infront doors are inset into the cabinet. Mixfront are doors which are part inset and part overlay often these are used on large wardrobe doors Vorfront systems overlay the cabinet at the top and bottom, these are often fitted onto existing furniture such as an open bookcase 16

17 Another option is called Pivot Sliding doors, these can be used with a single panel or a pair of doors. The doors act like standard pivot doors but when opened they can be push back into the cabinet on a sprung loaded scissor 17

18 These are flush doors which sit next to each other and open out to each side as on the picture, or they can pass over each other 18

19 Timber cabinet doors can be curved as shown on the first image. With Glass doors a frame can be used all round the door for kitchen cabinets Or for display cabinets in stores a frame is used at the top and bottom, the lock can be a standard push locking method or electronic 19

20 One of the most popular types of sliding door is called a pocket door, these sets come with either a box or a kit to make a box which forms the pocket for the door to slide into to which is then added to the wall studwork 20

21 Other options for internal sliding doors may go across an existing opening by mounting onto the wall 21

22 Frameless glass can be be used as a sliding partition door to give an ultra modern look to a room, and allowing light to flow through. Most systems use a clear threshold guide system which can be seen at the bottom of the picture. This particular glass door has a rail attached to fix the glass to the trolley habgers, other design options include: Patch fittings A clamping system Or even exposed track and trolley hangers 22

23 Whilst sliding doors can be used in a whole range of different applications is not normally possible to use sliding doors in a fire door situation. This is because it is very difficult to fit a suitable intumescent fire seal at the top and bottom of the door due to the track, Self closing systems are available for sliding doors, but they are not normally suitable for fire doors due to the material used to manufactured them, there are sliding fire door systems on the market Consideration must me made to the material used in the door gear and the location 24

24 The standard for testing sliding door gear is called BS EN 1527:

25 The useful information is the number of cycles a system is tested, 100,000 is the most 26

26 Before and after the cycle test a measurement is made of the force needed to slide the door, the average figure needs to be below a minimum to pass the test, this table shows actual results for a high quality Swiss made system. 27

27

28 Folding Sliding Door Gear Another type of door gear system is called Folding Sliding Door gear. As with straight sliding door gear it is a set of components in this case to hinge two or more doors together to create a folding wall. 29

29 The most popular type of system for folding door sets is a top hung system. This consists of the first door hinged to the frame or jamb, the next door is then hinged to this, to prevent the doors sagging a hanger is fitted to the end of the second door the trolley hanger runs in a top mounted track. 30

30 Bottom rolling systems, like bottom rolling sliding door gear are used when the weight of the doors cannot be supported from above They operate in exactly the same way as a top hung system with a bottom rolleron every even door, rather than a trolley hanger, and the guide at the top. Like straight sliding door gear, a top hung system should always be the preferred option as the system will be easier to move. 31

31 At the bottom of the door with a trolley hanger on, a guide is fitted which runs in a floor channel to prevent the doors from swinging about. To allow the doors to fold correctly the top trolley hanger and bottom guide are always in line. 32

32 If more than two doors are used then a trolley hanger is fitted to every even door. So on the example shown moving from left to right The first door is hinged to the jamb and then hinged to the door number two. On the end of door number two a trolley hanger is fitted at the top and a guide at the bottom. This is then repeated on doors number three and four. The prevent the doors from moving when in the closed position a flush bolt is fitted to each of the even doors ie 1, 3 and 5. This is particular configuration is quite versatile as you have various options to use it. All the doors can be left open, the five folding doors can be closed and the pivot door is used for access or door 5 and the pivot door can both be opened for a wider access area. 33

33 There are two types of ways a folding system can fold The system is called an endfold system because the trolley hanger is fitted to the end of each even numbered door. This means that the door suite fold either inside or outside the trackline This is the common system used, and it would normally fold to the side that has the most space available in the room. 34

34 The system is called an centrefold system because the trolley hanger is fitted to in the middle of each even numbered door. This means that the door suite folds inside and outside the trackline. This is used when there is limited space either side of the opening. 35

35 Folding door gear is generally used for 2 major applications to divide a room on a temporary basis or for large external folding doors. When used as a room divider a folding wall has the advantage of being able to incorporate a pivoting door for access between two areas, and being quick and easy to open up. A folding wall to an outside area allows large spaces to be opened up to the elements when the weather is good. 36

36 Like sliding doors folding doors can be used in a hole range of applications from wardrobes and cabinets to shopfronts. Here are some examples This example is a drinks cabinet in a training room, when needed the doors can folded all the way back and the shelf can be pulled forward to offer more work top space 37

37 These shutters are manually operated, they are fitted to overlay the window frame 38

38 These doors are suspended by a top hung system and weatherproofing is achieved with a rebate at the head and the sill. The doors can open inwards or outwards and can be used in both residential and commercial applications. 39

39 Frameless glass panels can be used to create striking shopfronts for cafe's, restaurants and shops. These allow light to flow through the building and can also be folded to one side when the weather is good to bring the outside in. 40

40 A folding door system can be used on almost any type of application, although there are restrictions on size of the overall opening As with sliding door gear there are limitations on the weight of each individual panel when using folding door gear systems. The other important consideration is the width of the panel, this is normally up to about 1000mm per door and must be strictly adhered to. Finally the total number of panels is also advised. Manufactures will advise these limitations on each individual system. 41

41

42 Each door is just like a straight sliding door hung from then top on two trolley hangers. Glass or timber doors can be used, and doors can weigh up to 400kgs each A bottom channel can be used, but it is possible to use these systems with a clear threshold, as each panel can be locked in position with a shoot bolt at the bottom. 43

43 Sliding stacking sytems are ideal for large areas that need to be partitioned off with Glass or Timber movable walls. Changes of direction are possible which means walls can meet at 90 or various other angles. Curved applications are also possible which is difficult with a folding door system. When a wall is opened doors will neatly stack away in one or more parking areas, these parking areas can be between two walls to hide the doors 44

44 This is a timber system, with a parallel parking area. 45

45 On the left is a counter in a pharmacy in Switzerland. These doors are stacking to each side at 90, and there is a change of direction. The option on the right hand side is the same system used in a kitchen application 46

46 These window shutters will all stack to one side in a parallel parking area when in the open position. They have a interlocking seal between the panels which helps with insulation. 47

47 This is a system using large panels which can weigh up to 400kgs. 48

48 Slide stack systems are very versatile as demonstrated by this project at Marco Polo Airport in Venice 49

49 Slide stack systems are very versatile as demonstrated by this project at Marco Polo Airport in Venice 50

50 We have discussed the three different types of door gear, hopefully you now know what sliding door gear is, and the various components that are used. What the advantages are of using these types of doors and movable walls and in some cases the disadvantages. And finally by looking at various applications I hope that you agree that sliding gear can be used in virtually any location to embellish the design of a building. 51

51 For further information please see: The Hafele Sliding Door Fittings Directory - This site contains an interactive system for correctly specifying door gear. 52

52

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