AUTOMATION. Operator s Manual. MLS Series. Mechanical Float Level Sensors. Rev. B1, 4/07

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1 AUTOMATION P R O D U C T S GROUP, INC. Operator s Manual MLS Series Mechanical Float Level Sensors Rev. B1, 4/07 Tel: 1/888/ Fax: 1/435/

2 MLS Series Rev. B1, 4/07 Table of Contents Warranty...3 Introduction...4 Specifications...4 Operating Principle...5 Installation...6 Wiring...8 Technical Notes...8 Maintenance/Inspection...8 Adjustment Procedure...9 Troubleshooting...10 Dimensions

3 Rev. B1, 4/07 MLS Series Warranty and Warranty Restrictions APG warrants its products to be free from defects of material and workmanship and will, without charge, replace or repair any equipment found defective upon inspection at its factory, provided the equipment has been returned, transportation prepaid, within 24 months from date of shipment from factory. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No representation or warranty, express or implied, made by any sales representative, distributor, or other agent or representative of APG which is not specifically set forth herein shall be binding upon APG. APG shall not be liable for any incidental or consequential damages, losses or expenses directly or indirectly arising from the sale, handling, improper application or use of the goods or from any other cause relating thereto and APG s liability hereunder, in any case, is expressly limited to the repair or replacement (at APG s option) of goods. Warranty is specifically at the factory. Any on site service will be provided at the sole expense of the Purchaser at standard field service rates. All associated equipment must be protected by properly rated electronic/ electrical protection devices. APG shall not be liable for any damage due to improper engineering or installation by the purchaser or third parties. Proper installation, operation and maintenance of the product becomes the responsibility of the user upon receipt of the product. Returns and allowances must be authorized by APG in advance. APG will assign a Return Material Authorization (RMA) number which must appear on all related papers and the outside of the shipping carton. All returns are subject to the final review by APG. Returns are subject to restocking charges as determined by APG s Credit Return Policy. 3

4 MLS Series Rev. B1, 4/07 Introduction The MLS series mechanical float level sensor is designed to be used in any open tank or vessel for top mounting and with all liquids compatible with stainless steel. This model is intended to provide emptying and filling control. Specifications Electrical Characteristics Max. Contact Rating V, 10 AC / 250 V, 0.3 A DC Withstand Voltage VAC 1 minute or more. (Between each terminal and non-charge part) Insulation Resistance Mý or more (measured with 500 VDC megger between each terminals and non-charge part) Mechanical Characteristics Buoyancy of Float... Approx N (SG = 1) Allowable Impact m/s 2 Operational Characteristics Control Width ~ 850 mm (see figure on page 6) Specific Gravity or more Float Submersion mm Gap Between Rod and Float mm Environment Working Temperature... 0 to 80 C Application... Leave open tank Other Construction... IP42 Terminal Box... Phenol (Cover: Polypropylene) Wetted Parts Stainless Steel (Bellows: Polycholoroprene Rubber) Cable Inlet... Equivalent JIS F 20a (G 3/4) 4

5 Rev. B1, 4/07 MLS Series Operating Principle The float travels between both float stops. The microswitch does not actuate until it reaches either stops. The lower level is actuated by the weight of the float. The upper level is actuated by the force against buoyancy of the float. Hence, the hystereis established between stops. 5

6 MLS Series Rev. B1, 4/07 Installation Unpacking The MLS Series has been thoroughly inspected and carefully packed at the factory to prevent damage during shipment. When unpacking, exercise due care not to subject the instrument to mechanical shock. After unpacking, visually check the instrument exterior for damage. Note the following points: Do not bend and pull the shaft extremely during installation. Make sure that the float type level switch is according to ordering specifications. Protector of metal made is put between tip of shaft and microswitch to avoid mechanical shock during shipment. Remove the protector certainly before using. Installation Location This switch should be installed in an area where the following conditions: Provide ample space for maintenance/inspection. Low relative humidity and no exposure to moisture. No corrosive gases (such as NH 3, SO 2, Cl 2 and so on.) No excessive vibration Assembly Usually, the MLS is set to specified measuring length before shipment. When not specified, each parts are packed severally. In that case, proceed to assemble as follows. 6

7 Rev. B1, 4/07 MLS Series Notes: Setting length is adjusted at SG = 1. When SG of liquid is not 1, reset both float travel-stops due to changing the actuation level according to length of the actual level. Do not cut and do not join the rod. Otherwise the level switch may malfunction. Installation Method 7

8 MLS Series Rev. B1, 4/07 Wiring Note: This switch contact is S.P.D.T. by microswitch. Do not exceed the contact ratings. Install solderless lugs fitted to M3 Technical Notes This switch shall be mounted vertically. When there are surface wave motion, install stilling tube. Maintenance/Inspection The following annual servicing tasks should be carried out on the switch: Visually check the switch exterior for damage. If sediment or other foreign matter are stained on wetted parts of switch, keep wetted parts of switch clean. Connect ohmmeter or electronic buzzer to terminals, check the switch actuation corresponding to float operation. Reinstall and rewiring the switch after maintenance/inspection in accordance with the Installation and Wiring sections of this manual. 8

9 Rev. B1, 4/07 MLS Series Adjustment Procedure The tension adjuster is located on one end of the shaft (see the dimension drawing in this manual). The spring operating tension is factory set, but may require adjustment on site, especially if the length of the operating rod is changed. Correct operation should be checked and the spring tension should be adjusted if necessary. If the switch operating position is higher than the desired level, lower the adjuster a litte. If the switch operating position is lower than the desired level, raise the adjuster a little. 9

10 MLS Series Rev. B1, 4/07 Trouble Shooting Use the following information to troubleshoot the malfunctioning sensor. If the remedies are unsuccessful, ask APG for repair or replacement. Problem Liquid exceeds the actuation level, but switch does not activate Possible Causes SG is larger than 0.85 Miswiring Set for improper float travel-stop Liquid immerse in float Affected by deposit Microswitch is damaged Remedies Choose another technique Wire correctly Adjust position according to Assembly Replace the switch Clean the switch Replace the microswitch Problem Liquid does not exceed the actuation level, but switch activate Possible Causes Miswiring Set for improper float travel-stop Affected by deposit Microswitch is damaged Remedies Wire correctly Adjust position according to Assembly Clean the switch Replace the microswitch 10

11 Rev. B1, 4/07 MLS Series Dimensions in./mm 11

12 AUTOMATION P R O D U C T S GROUP, INC. APG...Providing tailored solutions for measurement applications Tel: 1/888/ /435/ Fax: 1/435/ W N. Logan, UT 84321

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