Machines. Pavers. Hydrostatic Sensor Pavers, Mechanical Pavers, Curb Pavers

Transcription

1 Machines Pavers Hydrostatic Sensor Pavers, Mechanical Pavers, Curb Pavers

2 Nové Město nad Metují CZE Alfeld GER Hennef GER Ettlingen GER Langenthal SUI Headquarters Verona ITA Shanghai CHN Factories Ahmedabad IND Subsidiaries Regions with sales partner Gravataí BRA Ammann Group Worldwide Nine production locations and over 100 agencies and sales partners An Innovative Family Firm Ammann is a world-leading supplier of mixing plants, machines and services to the construction industry, with core expertise in road-building and transportation infrastructure. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well-established international presence. Since 1869, we have been setting benchmarks in the road-building industry, thanks to countless innovations and solutions that are as competitive as they are dependable. True to our motto, Productivity Partnership for a Lifetime, we gear our activities to the needs and requirements of our customers around the globe. We are aware that plants and machines that prove their merits day after day under tough operating conditions are the only way to give our customers the critical, competitive edge they need. As you would expect, we provide a well-developed service network and reliable supply of spare parts, together with support throughout the lifetimes of the plants and machines that we offer. Asphalt Mixing Plants Ammann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself. 2

3 Ammann Apollo India Private Limited a member of Ammann Group Apollo has been the market leader for asphalt mixing plants and asphalt pavers in India for more than 30 years. A total of employees at three plants in the Gujarat province produce plant and machinery for Apollo s main market India and other emerging markets. Additionally, Apollo also has a broad network of sales and service points throughout India. Joint Venture Ammann Apollo With the joint venture with Apollo, Ammann is expanding its market position in the field of asphalt mixing plants, asphalt pavers and compaction machines in India and its neighbouring markets. The joint enterprise is responsible for the sale of the Ammann product range in the region whilst the Ammann Group continues to operate on a global basis. The partnership with Apollo therefore represents a significant contribution towards strengthening Ammann s global market position. 3

4 Hydrostatic Sensor Paver Finishers For Asphalt and Wet Mix Paving Ammann Apollo offers 3 models of Hydrostatic Sensor Pavers for paving widths ranging from 5,5 m to 9 m. The pavers are manufactured in modern manufacturing facilities located in Khatrej near Ahmedabad and Ditasan near Mehsana in the state of Gujarat, India. Proven Technology Over 1600 machines are in operation in India and abroad and units are delivered each month. This is manifestation of a high level of customer acceptance of the proven technology of Ammann Apollo Hydrostatic Sensor Pavers. Long Life The sturdy constructions using quality components mean years of trouble free performance even under adverse conditions. The product life cycle cost is the lowest in Industry. Hydrostatic Drive The pavers have variable displacement motor and pump for infinitely variable paving and travel speeds. No mechanical shifting either in the paving or travel mode effortless selection through finger- tip control. Prompt After Sale Service A team of trained service personnel at factory / regional / branch / dealer locations provide prompt after sale service. This is supported by a high service level on the spare parts front, thereby ensuring high up time. Accurate Grade and Slope control The latest European technology electronic grade and slope control sensing device offers accuracy levels meeting international standards. 4

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6 Over 1850 units in operation. Hydrostacic Sensor Paver Finisher AP 550 Extend A Pave Screed AP 550 has a basic screed width of 2,5 metres hydraulically extendable to 4,5 metres. Bolt on mechanical extensions of 500 mm each on either side of the screed offer a paving width of 5,5 metres. The tamping and vibration arrangement is in line with Ministry of Road Transport & Highways (MORT & H), Govt. of India and accepted international specifications. Uniform screed heating across the screed width is with diesel burners and LPG heating is offered as an optional extra. Hydrostatic Controls Conveyor and augur drive is through variable displacement hydraulic pump and fixed motor for material feed. Proportional hydraulic feeding system for step-less feeding control is an optional extra. The steering and transmission are hydraulically controlled. AP 550 basic details A Operation height with tiltable 3438 A1 Height without canop 2525 B Length 6616 C Operating width 3140 D Shipping width 2540 E Tread width center 2089 F Truck dumping clearance 484 G Wheel base 2612 H Auger lowest position above the ground 157 6

7 Technical Specifications AP 550 Tractor model AP 550 Operating height A Shipping height A1 Hight wo canopy A1 Length B Operating width C Shipping width D Tread width E Truck dumping clearance F Wheel base G Prime Mover Engine * Engine power Type of engine starting, including rating of starter Type of cooling Capacity Fuel tank capacity Hydraulic tank capacity Performance Weight 3,43 m 2,52 m 2,52 m 6,61 m 3,14 m 2,54 m 2,08 m 485 mm 2,61 m Kirloskar / ashok leyland or equivalent rpm 12 VDC Water cooled 132 Ltr 190 Ltr kg Tyre front solid 4 nos Tyre rear pneumatic 4 nos. 10,00 20 Turning radius inner Laying capacity Paving thickness 5,5 m 300 TPH Paving speed m / min 0 40 Travel speed (second) Km / hr 0 15 Hopper capacity (approx.) Feeders Auger Feed tunnel width Conveyor floor plate Feed / auger control system Auger lowest position from ground Auger and conveyor drive Screed Screed basic width Infinite variable extension With bolt on extension max Screed weight main Bolt on extension weight 625 mm mm 10 t Highly wear resisting steel casting dia. 355 mm 20 mm thickness 590 mm Wear resisting steel 12 mm 2 nos. on / off type 150 mm Syncronised 2,50 m 2,50 to 4,50 m 5,75 m 2890 kg 210 kg Crown -1 to + 4,5 % Gradient slope Screed vibration Tamping (5 mm stroke) Screed plate Screed heaters Controls Operating station Brake Sensor for grade and slope control Sensor Device Grade and slope control Power output Grade control measuring range Obtainable accuracy for grade 10 % gradient slope Hz Hz 320 mm 12 mm wear resistant 4 nos. diesel / propane optional Dual station Kaliper disc brake Moba controls Moba controls On/off type (+/-) 70 mm (+/-) 1 mm Slope control measuring range (+/-) 10 % Obtainable accuracy for slope (+/-) 0,05 % Enclosure protection Safety devices Make / type of pumps and motors IP54 In built pressure relief valves Sauer danfoss or equivalent * Suitable engine for specific export market may be offered. Maximum performances can not be obtained simultaneously. With Apollo s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply.

8 Over 155 units in operation. Hydrostacic Sensor Paver Finisher AP 600 on Wet Mix Paving. Hydrostacic Sensor Paver Finisher AP 600 on Asphalt Paving. Hydrostacic Sensor Paver Finisher AP 600 Extend A Pave Screed AP 600 has a basic screed width of 2,5 metres hydraulically extendable to 4,5 metres. Bolt on mechanical extensions of 750 mm each on either side of the screed offer a paving width of 6 metres. The tamping and vibration arrangement is in line with Ministry of Road Transport & Highways (MORT & H), Govt. of India and accepted international specifications. Uniform screed heating across the screed width is with diesel burners and LPG heating is offered as an optional extra. Hydrostatic Controls Independent Drives for conveyor and augurs. 2 Nos of on off type controls for feed. 2 Nos of proportional controls for augur. The steering and transmission are hydraulically controlled. AP 600 basic details A Operation height with tiltable 3279 A1 Shipping height with tilt canopy 2719 A2 Height without canop 2556 B Length 6727 C Operating width 3140 D Shipping width 2540 E Tread width center 2089 F Truck dumping clearance 484 G Wheel base 2612 H Auger lowest position above the ground 107 8

9 Technical Specifications AP 600 Tractor Model AP 600 Operating height A Shipping height A1 Hight wo canopy A2 Length B Operating width C Shipping width D Tread width E Truck dumping clearance F Wheel base G Prime Mover Engine * Engine power Type of engine starting, including rating of starter Type of cooling Capacity Fuel tank capacity Hydraulic tank capacity Performance Weight 3,28 m 2,72 m 2,55 m 6,73 m 3,14 m 2,54 m 2,08 m 485 mm 2,61 m Kirloskar/ashok leyland or equivalent rpm 12 VDC Water cooled 132 Ltr 190 Ltr kg Tyre front solid 4 nos Tyre rear pneumatic 4 nos. 10,00 20 Turning radius inner Laying capacity Paving thickness 6,5 m 300 TPH Paving speed m / min 0 40 Travel speed (second) Km / hr 0 15 Hopper capacity (approx.) Feeders Auger Feed tunnel width Conveyor floor plate Feed control system Auger control system Auger lowest position from ground Auger height adjustment Auger and conveyor drive Screed Screed basic width Infinite variable extension With bolt on extension max Screed weight main Bolt on extension weight 625 mm mm 10 t Highly wear resisting steel casting dia. 355 mm 20 mm thickness 620 mm Wear resisting steel 12 mm 2 nos. sonic on / off type 2 nos. sonic proportional type 110 mm 105 mm Independent 2,50 m 2,50 to 4,50 m 6 m 2890 kg 230 kg Crown -1 to + 4,5 % Gradient slope Screed vibration Tamping (5 mm stroke) Screed plate Screed heaters Controls Operating station Brake Sensor for grade and slope control Sensor Device Grade and slope control Power output Grade control measuring range Obtainable accuracy for grade 10 % gradient slope Hz Hz 350 mm 12 mm wear resistant 4 nos. diesel / propane optional Dual station Kaliper disc brake Moba controls Moba controls On / off type (+/-) 70 mm (+/-) 1 mm Slope control measuring range (+/-) 10 % Obtainable accuracy for slope (+/-) 0,05 % Enclosure protection Safety devices Make / type of pumps and motors IP54 In built pressure relief valves Sauer danfoss or equivalent * Suitable engine for specific export market may be offered. Maximum performances can not be obtained simultaneously. With Apollo s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply.

10 Hydrostacic Sensor Paver Finisher AP 1000 AP1000 is offered with 2 screed variants Hydrostatic Screed Has a basic screed width of 3 metres hydraulically extendable to 5,56 metres. Bolt on mechanical extensions offered on either side of the screed to facilitate paving width of 9 metres. The tamping and vibration arrangement is in line with Ministry of Road Transport & Highways (MORT & H), Govt. of India and accepted international specifications. Fixed Screed Extendable up to 9 metres. Uniform screed heating across the screed width is with LPG heating. AP 1000 basic details A Operation height with tiltable canopy 3428 A1 Shipping height with tilt canopy 2773 A2 Height without canop 2722,5 B Length 6695,5 C Operating width 3159 D Shipping width 3036 E Truck dumping clearance 525 F Track shoe width 457 G Auger lowest position above the ground 126,5 10

11 Hydrostatic Controls Variable displacement pump with servo control one each for individual track drive. 2 units of variable displacement pump with servo control for independent feeder drive. Fixed displacement pump for vibrator / tamper circuit with flow control valves for frequency adjustment. Centralized pressure line filters for long life and less frequent replacements Remote controlled solenoid with function check LED to assist system diagnosis The steering and transmission are hydraulically controlled. Track The crawler mounted track has three points suspension for smooth driving. The 457 mm wide replaceable track pad against the normal 352 mm wide pad, provides higher traction force and life span. Benefits at a glance Independent drive for conveyor and augur for better operation, longer life and less maintenance. Independent direct hydraulic transmission drive in each track. Long life heavy duty alloy steel slat conveyor. Larger hopper capacity of 5,5 Cu.m. 457 mm Wide Track Pads for higher life and wide paving. 3 Points suspension track for smooth riding. Cam lock, swinging type operating console for a quick changing over from LH to RH and vice versa. 11

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13 Technical Specifications AP 1000 Tractor Model AP 1000 with fixed screed AP 1000 with extend-a-pave screed Operating height A Height with tiltable canopy A1 Shipping height wo canopy A2 Length B Operating Width C Shipping width D Truck dumping clearance E Frame Prime Mover Engine * Engine power Type of engine starting, including rating of starter Type of cooling Track Track rail Suspension 3,43 m 2,73 m 2,72 m 6,69 m 3,16 m 3,04 m 0,57 m 16 mm plate thickness Kirloskar or equivalent 124, rpm 12 VDC Water cooled D4 Three point Track shoe width 457 mm (18") Track shoe Track roller Track drive Capacity Fuel tank capacity Hydraulic tank capacity Performance Weight Turning radius outer Laying capacity Paving thickness Bolt on type Single and double flange type Direct w / o Chain 172 Ltr 210 Ltr kg 3 m 700 TPH mm Paving speed m / min 0 41 Travel speed (second) Km / hr 0 7,5 Hopper capacity (approx.) Feeders Auger Feed tunnel Width Conveyor floor plate Feed control system Auger control system Auger lowest position from ground Auger height adjustment Auger and conveyor drive Screed 11 t Highly wear resisting steel casting dia. 407 mm 22 mm thickness 762 mm Wear resisting steel 12 mm 2 nos. on / off type 2 nos. proportional type 130 mm 105 mm Independent Screed basic width 3 m 3 m Max width with bolt on extension Infinite variable extension With bolt on extension max 9 m 3 to 5,56 m Screed weight basic 2640 kg 4040 kg Screed weight 9 m Bolt on extension weight 1500 mm eachx kg Bolt on extension weight 1000 mm eachx2 595 kg 290 kg Bolt on extension weight 500 mm eachx2 Bolt on extension weight 250 mm eachx4 Crown -1 to + 4,5 % -1 to + 4,5 % Gradient slope 10 % Gradient Slope 10 % Gradient Slope Screed vibration 0 30 Hz Hz Tamping (8 / 6 mm stroke) 0 10 Hz Hz (5 mm stroke) Screed plate 500 mm 15 mm wear resistant 400 mm 12 mm wear resistant Screed heaters 18 nos. propane 8 nos. propane / diesel optional Controls Operating station Brake Sensor Device Grade and slope control Power output Grade control measuring range Obtainable accuracy for grade 800 kg 240 kg 120 kg 9 m Dual station (swing type) Negative multidisc Moba controls On/off type (+/-) 70 mm (+/-) 1 mm Slope control measuring range (+/-) 10 % Obtainable accuracy for slope (+/-) 0,05 % Enclosure protection Safety devices Make / type of pumps and motors * Suitable engine for specific export market may be offered. Maximum performances can not be obtained simultaneously. With Apollo s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply. IP54 In built pressure relief valves Sauer danfoss or equivalent

14 Over 4300 units in operation. Mechanicel Paver Finisher WM 6 HES. Mechanical Paver Finishers Ammann Apollo offers two variants in the mechanical paver finishers WM 6 HES for use in Wet Mix & Asphalt Paving RM 6 HES for use in Asphalt Paving Over 3300 pavers are in operation in India and abroad and units are delivered each month manifestation of the customer confidence on the proven technology. Large diameter augur. Hydraulically extendable screed. 14

15 Over 2400 units in operation. Mechanicel Paver Finisher RM 6 HES. Technical Specifications WM 6 HES / RM 6 HES WM 6 HES RM 6 HES Operating height 3050 mm 3050 mm Shipping height 2430 mm 2230 mm Length 5800 mm 5800 mm Operating width 3120 mm 3120 mm Shipping width 2700 mm 2700 mm Weight (approx.) 10 tons 9,5 tons Truck dumping clearance 600 mm 600 mm Wheel base 2500 mm 2500 mm Engine make Leyland BS III model ALHT4CTIC3 / kirloskar BS III model R1040TA3 or equivalent Engine output rpm rpm Battery 12 Volts (heavy duty) 12 Volts (heavy duty) Tyres front 2 nos. solid rubber mm mm Tyres rear 2 nos. pneumatic ply ply Paving thickness mm mm Paving speed 1,25 23 metres 1,25 23 metres Kirloskar BS III model 4R1040TC or equivalent Paving width 2,5 to 4,5 metres (hydraulically extendable screed) 2,5 to 4,5 metres (hydraulically extendable screed) Travel speed 0 16 KMPH 0 16 KMPH Steering Power steering Power steering Hopper capacity (approx.) 4 cubic metres 4 cubic metres Fuel tank capacity 120 litres 120 litres Hydraulic oil tank capacity 80 litres 80 litres Screed heating 2 nos. oil burner 2 nos. oil burner Auger diameter 300 mm 300 mm Screed vibration in Hz Crown - 1 to to + 3 Standard accessories Tool box Tool box With Apollo s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply. 15

16 Curb Paver Curb Paver Model KP 40 KP 40 is a compact machine for laying concrete curb of different dimensions, through extrusion process. An automatic Sensor device provides steering and height control. The use of a zero slump concrete ensures shape true to the mould design. The concrete can be fed into the machine from a Concrete Transit Mixer or a flat bed truck (Tractor trolley) by shoveling process. Over 500 units of KP 40 are in operation in India and abroad and 4 5 units are delivered every month. 16

17 Over 150 units in operation. Curb Paver Model KP 1200 (Slip Form) KP 1200 SF comes with a fully hydrostatic drive with infinitely variable vibrator controls. And a fully electronic line, grade & level sensor controls and a choice of mould designs to suit the customers curb laying applications. KP 1200 SF is integrated with a host of features for enhanced productivity and wide range of applications. The machine is with a heavy duty field proven engine, world class hydraulics and control system. Over 150 units are in operation in India and abroad. Quick change mould design The KP 1200 SF is supplied with a Quick change mould design that helps the user to change the moulds within 30 minutes. Hydrostatic Drive KP 1200 SF is mounted on steel tracks to ensure maximum stability and gradability. A completely dedicated drive pump with a world class torque hub, heat treated sprockets and an easy track adjuster ensure minimal downtime. A technically advanced hydrostatic direct traction drive eliminates a large number of mechanical drive components, resulting in lower maintenance costs and smoother operations. Engine 27 KW (36 HP) Yanmar water cooled diesel engine, ideal for this application. Vibrators The industry standard fully variable vibrators enhance the machine s capability to adopt to different slump levels in the concrete mix. Automatic electronic controls KP 1200 SF is equipped with easy to operate fully proportional electronic controls (with manual override) Auto steering controls to guide the machine for precise alignment. Grade controller to position the lift cylinders for precise grade. Slope controller to position the lift cylinder (rear) for precise slope. Easy maneuverability The ergonomic design of KP 1200 SF offers the operator easy accessibility to machine component, high visibility of curb forming with controls at finger tips. Adjustments for speed and vibrations are easily verified as the formed concrete is right by the side of the operator. 17

18 C D Needle vibrators. Automatic electronic controls. D G G1 C A B E B F KP 1200 SF basic details D Tread width centre 1275 G Track max. down 1400 B Length 3750 E Centre solid tyre 590 G1 Track max. up 1700 C Width 2275 F Track & wheel base 2075 Total wight 3850 G G1 A A Height (approx) 2050 KP1200 SF BASIC DETAILS : HEIGHT (APPROX) - A LENGTH - B WIDTH - C TREAD WIDTH CENTRE - D CENTRE SOLID TYRE - E TRACK & WHEEL BASE - F TRACK MAX. DOWN - G TRACK MAX. UP - G TOTAL WEIGHT E F 18 KP HE LEN WID TR CE TR TR TR TO

19 Technical Specifications KP 40 Engine Width Length (w/o Mould) Lenth (with Mould) Height Weight with Mould Steering Control Height Control Turning Radius Accuracy Compaction Method 16 HP Petrol Engine 1150 mm 1920 mm 2700 mm 1010 mm 900 kg Auto / manual Auto / manual 2,4 m + / mm Ramming Moulds Bolt on MS moulds to specifications. Max. of 400 mm of height and width. * Accessories String line and holders, finishing tools, Cutting tools. * Others for curb heights of more than 400 mm on request. With Apollo s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply. Technical Specifications KP 1200 SF Engine Yanmar or equivalent 27 KW ( RPM Width Maximum 600 mm (W) 450 mm (H) * Length (w / o mould) Hopper capacity Electrical system Steering Sensors Vibrators Braking system Operational controls Speed Components 4 nos. of tyres at the rear mounted on heavy duty rims Rocker beam mounted on steel tracks for consistent grade control and stability 0,5 cubic meters 12 Volts D.C. Power steering with proportionate controls Fully proportional sensor controls for grade, line and slope with remote slop setting 2 nos. hydraulic needle vibrators wih pressure compensated controllers Through planetary gear box with integrated hydro mtor and brake Fully automatic controls with manual overide Operating 2 / 3 meters / minute Travel 15,5 meters / minute Hydraulic components from Bosch / Rexroth or equivalent Hydrailic filters Rexroth / Filtrec Sensors Danfoss Power Solutions / Moba Servo Valves Danfoss Power Solutions Needle vibraors Minnich / Wyco Shipping dimesions (L W H) Shipping weight 3750 mm 2275 mm 1700 mm 3850 kg * Maximum Performances can not be obtained simultaneously. With Apollo s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply. 19

20 Ammann Apollo India Private Limited Ammann Apollo House, Near Mithakhali Circle Navrangpura, Ahmedabad , India Phone: / Fax: info.ain@ammann-group.com Specifications are subject to change. MPB EN Ammann Group