BryPlas PVC Post Formed Severe Duty Doorsets. 48mm FD30 & 58mm FD60. Doorsets for harder wearing environments Specification Sheet BP48/58

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1 BryPlas PVC Post Formed Severe Duty Doorsets S p ec ia l is t Hi g h P e r f o r m a nc e D o o r C o r es f o r H o s p i t al, C u s to d ia l, T h e r m al a nd E n t r a nc e S i t ua t i on s 48mm FD30 & 58mm FD60 Doorsets for harder wearing environments Specification Sheet BP48/58 B r y s t e wo o d B r a c k ne r L a ne, B i ls t ho r p e N o t t i ng h ams h i r e N G TU s a l e b r y s t e w o o d. c o. u k

2 Looking good on the outside - but tough on the inside When Standard won t do Sometimes doors need to be tougher yet still look good. Our range of BryPlas PVC wrapped Solid Laminated Timber core doors are PVC faced and maintain a robust inner three layer hardwood core with lipping all 4 edges. So if you have hospital corridor doors often bashed with trolleys or high traffic entrance doors with recessed ironmongery, then this specification will fit the bill. The uniform core can have ironmongery or vision panels anywhere, yet retain the integrity, long term robustness and stability that a multiple laminate core gives. A cost effective solution and at only 15% more than particleboard BrySpan is a useful option in high wear areas. Multiple Configurations Available in 48mm FD30 and 58mm FD60 tested configurations to BS476 part 22 in singles, pairs with or without overpanels. Acoustically tested to 34 dbrw and thermally tested to a remarkable U value of 0.9W/m2 54mm the BryLam core for use in the BryPlas door is a high performance all and also suitable for exterior applications. Hospitals, Theatres, Mental Wards, External Doors, Custodial Areas

3 BryPlas Options Available Post Formed PVC Wrapped Edges Door Leaf top and bottom edges are PVC sealed over hardwood lippings. The two long edges are post formed in the door length and welded together to form a hard barrier to moisture and bacteria. Alternatively square edges can be produced and covered with U shaped edge protectors for additional impact resistance. Door Frame Door frames can also be PVC wrapped around hardwood or softwood usually with a loose supplied door stop to cover fixing points. PVC screw holes can be pelleted or screw capped depending on hygienic level required. The standard post form is 6mm Internal Radius Vision Panels Glazing can be added in various configurations using glass from 6mm safety through to 19mm Modified Toughened BrySec or Double Glazed Units. Vistamatic or between glass blinds are also permitted within our Global Fire Assessments to BS476 Part22 Glazing Bead Detail Depending on fire rating Square, Hockey stick or Flush Face fitted beads are permitted, depending on individual requirements. The final configuration is dependent in glass thickness and hygienic requirement. The more usual PVC L shaped bead laps onto the face by 2mm. In areas requiring no raised areas for dirt build up ( Op Theatres) then flush glazing can be specified colour matched or contrasting. Ironmongery Where possible we recommend the use of rounded forends on ironmongery such as hinges and locks that can be routered by our CNC machines at Brystewood.

4 Co-ordination of Door sets Colour Matching Various different colours can be used either to complement or contrast to make the opening more aesthetically pleasing. Contrasting colours for frame or architraves and matching in kickplates provides an interesting finish and may help where visibility impairment is a factor. Architraves Architraves, like the frames can be painted or PVC wrapped, Usually to avoid visible fixings architraves are supplied preformed for clip or glue on to timber architraves once fitted. Standard section is 48 x 24 with two pencil round edges. PVC Edge Protection & Kickplates Where likelihood of heavy edge impact from trolleys or electric tugs, we recommend the use of edge protectors in PVC or Aluminium. Available for single swing or double swing for FD30 and FD60 configurations, these have a 12mm Darvic impact absorber behind the PVC to help dissipate energy. They can be swapped mid life without detriment to the set integrity. Kickplates and mid rails take the high impact hammer of daily life and can be swapped if heavily damaged or soiled easily by estates departments. Matching Glazed Acoustic and Fire Screens Brystewood can also produce fire rated up to FD120 and acoustic screens up to 48db(rw) in matching PVC or colour coded lacquered to match doors. Hospital 4 and 6 bay wards often have matching screens to complement doors.

5 Looking good on the outside - but tough on the inside B R Y L A M A R O B U S T B A L A N C E B E T W E E N A E S T H E T I C S A N D D U R A B I L I T Y The core used in the BryPlas Severe Duty is the BryLam is a high performance, tri laminated, timber-cored, plywood-faced door specifically designed to provide longevity of use and perfectly suited for use in environments where the products likely to be subjected to regular abuse, reduced care and frequent passage. It has a multi three layer hardwood centre of high quality, close grained FSC approved hardwood with exterior grade plywood that can be faced to give a more pleasing finish in veneer, laminate or PVC whilst maintaining a robust barrier to ingress or breakout. Its uniform structure means good screw retention and resistance to long term wear and is our preferential core for high volume area, external environments or area likely to have floor springs, trolley and patient or inmate impact Thoroughly Tested for Fire, Durability, Acoustic and Thermal Values and Forest Management: BS476 Part 22 44mm FD30 54mm FD60 DD171 Severe Duty U value EN ISO100777/2 44mm-1.1W/m2 54mm-0.9W/m2 FSC and Rainforest Alliance Stewardship Certificated

6 PVC STD COLOURS

7 L20 BryLam FD30 48 mm PVC Faced Doorsets (58mm see separate sheet) 452 BRYPLAS SOLID PVC FACED LAMINATED TIMBER CORE FLUSH FACED TIMBER DOORSETS IN NEW FRAMES TO BS 476 PART 22 FIRE RATING Manufacturer & Reference: Brystewood Architectural Joinery Ltd Brackner Lane Bilsthorpe Nottinghamshire NG22 8TU Core : BryLam Tri Laminated Hardwood Core with Ply wood faces 44 mm Fire Rating : FD30 with 1 x 15x 4mm intumescent strip in frame Facings : PVC wrapped post formed with 2mm PVC Finish : PVC 2mm to colour chart Lippings: Lipped 4 edges in hardwood lipped with PVC as standard Encapsulation Option: Square edge or post formed to long edges Frame : PVC wrapped, primed or colour coded a/c lacquer. Minimum section 80 x 44 with 12mm rebate in softwood Vision panels : As appropriate maximum sizes apply 0.72m2 Glass Type: Multiple types tested including wired and clear glass Moisture Content: Forced additional drying 6-12% Acoustic rating : Doorset tested to 34db(rw) flush with drop seal Supply : Either as door, door and frame or prehung as door sets Hinges : Usually supplied prehung with H101 Royde and Tucker lift off hinges or client preference Options: PVC edge protection to meeting edges or closing stile

8 L20 BryLam FD60 58 mm PVC Faced Doorsets 453 BRYPLAS PVC FACED SOLID LAMINATED TIMBER CORE FLUSH FACED TIMBER DOORSETS IN NEW FRAMES TO BS 476 PART 22 FIRE RATING Manufacturer & Reference: Brystewood Architectural Joinery Ltd Brackner Lane Bilsthorpe Nottinghamshire NG22 8TU Core : BryLam Tri Laminated Hardwood Core with Ply wood faces 454 mm Facings : PVC wrapped post formed with 2mm PVC Finish : PVC 2mm to colour chart Lippings: Lipped 4 edges in hardwood lipped with PVC as standard Encapsulation Option: Square edge or post formed to long edges. Frame : FD60 PVC wrapped, primed or colour coded a/c lacquer Minimum section 80 x 44 with 12mm rebate in hardwood 560kgm3 Vision panels : As appropriate maximum sizes apply 0.72m2 Glass Type: Multiple types tested including wired and clear glass Moisture Content: Forced additional drying 6-12% Acoustic rating : Doorset tested up to 35db(rw) flush with drop seal Supply : Either as door, door and frame or prehung as door sets Hinges : Usually supplied prehung with H101 Royde and Tucker lift off hinges or client preference Options: PVC edge protection to meeting edges or closing stile B r y s t e w o o d A r c h i t e c t u r a l J o i n e r y L t d B r a c k n e r L a n e, B i l s t h o r p e N o t t i n g h a m s h i r e N G T U T e l : F a x : s a l e b r y s t e w o o d. c o. u k

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