Table of Contents. Wood Door & Drawer Front Profiles

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3 Table of Contents Table of Contents Wood Door & Drawer Front Profiles Standard Outside Edge Profiles 4-8 Rosewood Outside Edge Profiles 9 Cope 'N Stick Profiles Cope 'N Stick Desert Series Profiles 20 Mazara Profiles (Cope 'N Stick & Mitered) 21 Mitered Profiles Rope Molding Profiles. 31 1/4" Plywood & 3/8" Thick "VP" (veneer) Panel Profiles 32 Standard & Premium Solid Panel Profiles Large Solid Panel Profiles 35 Applied Molding Profiles Solid Plank Series.. 38 Veneer Series Standard French Lite Options Specialty French Lites (Pricing and Profiles) Drawer Front Profiles (Designer, Routed, 3-Piece & Solid w/applied Molding) Custom Door Profiles (Radius, Louvered, Valances, Accessories, etc.) Wood Molding Profiles Base Molding Crown Molding Window & Case Molding. 69 Scribe, Shoe, Inside Corner & Outside Corner Molding 70 Fluted Columns 71 Applied Molding Wood Door Options, Specials & Specifications Wood Material List & Material Specifications

4 Standard Outside Edge Profiles Square 1/16" Radius Eased Edge 1/16" Radius Eased Edge 1/8" Radius 1/4" Radius 1/4" Radius 3/8" Radius 3/8" Radius 1/2" Radius 3/4" Radius 4

5 3/16" Radius 1/4" Radius To match #3 inside edge profile. 3/8" Radius 3/8" Radius Standard Outside Edge Profiles To match #11 inside edge profile. To match #11 inside edge profile. To match #2 inside edge detail. To match #2 inside edge detail. 45 degree bevel To match #4 inside edge profile. 45 degree bevel To match #4 inside edge profile. 1/8" bevel To match #13 inside edge profile. 5

6 Standard Outside Edge Profiles To match #10 inside edge profile. To match #10 inside edge profile. 6 1/4" Cove 1/2" Cove To match MP-48 miter profile.

7 Minimum 2 1/2" stile & rail required. Minimum 2 1/2" stile & rail required. Standard Outside Edge Profiles 15 degree bevel 30 degree bevel 10 degree bevel 20 degree bevel 7

8 Standard Outside Edge Profiles 8

9 Rosewood Outside Edge Profiles 9

10 Standard Cope 'N Stick Inside Edge Profiles Standard for Shaker (Inset) Standard for Durango & Madrid (Solid) Standard for all Applied Molding door styles (Solid & Inset) Optional for Shaker (Inset) Optional for Durango (Solid) (#16 only available with Plywood, F & VP Panels) Standard for Revere (Solid) Standard for Sierra (Inset) Used with Standard & Premium Panel Profiles (F, M & VP Panel not available - use #1 Inside Edge) Standard for Teton (Solid & Inset) Standard for Del Oro (Solid) & Del Rio (Inset) Standard for Century (Solid) Standard for Artesia (Inset) (#24 only available with Plywood, F & VP Panels) 10

11 Standard for Denmark (Inset) Standard Cope 'N Stick Inside Edge Profiles 11

12 Premium Cope 'N Stick Inside Edge Profiles Standard for Burgundy (Solid) Standard for Chardonnay (Inset) 12

13 Cope 'N Stick Specialty V-Groove 13

14 Cope 'N Stick Executive Series Profiles 14

15 Cope 'N Stick Executive Series Profiles 15

16 Cope 'N Stick Executive Series Profiles 16

17 Cope 'N Stick Executive Series Profiles 17

18 Cope 'N Stick Executive Series Profiles 18

19 Cope 'N Stick Executive Series Profiles 19

20 Cope 'N Stick Desert Series Profiles 20

21 Mazara Profiles 21

22 Delaware Series / Mitered Profiles Mitered Profiles The majority of our mitered profiles are available with 2 1/4", 2 1/2" or 3" stiles and rails for doors and 1 3/4" or 2" stiles and rails for 5-piece drawer fronts (refer to profile drawings for availability). When selecting the stile and rail size, the dimension of the inside detail will not change. The dimension of the flat area will increase or decrease depending on the size of the stile and rail. Delaware Series profiles are modified depending on the size of the stile and rail selected (see below for details). Delaware Series Delaware (Solid) & New Hampshire (Inset) Doors are standard with a 3" stiles & rails, also available with 2 1/4" or 2 1/2" stiles & rails. 5-piece drawer fronts are available in both 1 3/4" & 2" stiles & rails. Delaware/New Hampshire profile is modified depending on the size of the stile and rail (refer to profile drawings). Columbia (Solid) & New England (Inset) Doors are only available with 3" stiles & rails. 5-piece drawer fronts are only available with 1 3/4" stiles & rails. This door is strongly recommended when hardware is required on the door frame. (Example: large pulls on refrigerator panels). Maine (Solid) & Vermont (Inset) Doors are standard with 3" stiles & rails, also available with 2 1/4" stiles & rails. 5-piece drawer fronts are available in both 1 3/4" & 2" stiles & rails. Maine/Vermont profile is modified depending on the size of the stile and rail (refer to profile drawings). Doors and 5-piece drawer fronts come standard with a 1/4" rope molding. Doors and 5-piece drawer fronts are available without rope molding. Must specify at time of ordering. 3" 1 3/4" Delaware (Solid) & New Hampshire (Inset) Recommended with A-7 or A-11 outside edge detail Delaware (Solid) & New Hampshire (Inset) 2 1/2" 2" Delaware (Solid) & New Hampshire (Inset) Recommended with A-7 or A-11 outside edge detail Delaware (Solid) & New Hampshire (Inset) 2 1/4" 22 Delaware (Solid) & New Hampshire (Inset) Recommended with A-7 or A-11 outside edge detail

23 3" 1 3/4" Columbia (Solid) & New England (Inset) Columbia (Solid) & New England (Inset) Recommended with A-7 or A-11 outside edge detail Delaware Series 3" 1 3/4" Maine (Solid) & Vermont (Inset) Recommended with A-7 or A-11 outside edge detail Maine (Solid) & Vermont (Inset) 2 1/4" 2" Maine (Solid) & Vermont (Inset) Recommended with A-7 or A-11 outside edge detail Maine (Solid) & Vermont (Inset) 3" 1 3/4" Maine (Solid) & Vermont (Inset) Must specify without rope molding Recommended with A-7 or A-11 outside edge detail Maine (Solid) & Vermont (Inset) 2 1/4" 2" Maine (Solid) & Vermont (Inset) Must specify without rope molding Recommended with A-7 or A-11 outside edge detail Maine (Solid) & Vermont (Inset) 23

24 2 1/4" Mitered Frame Profiles 2 1/4" 1 3/4" Mitered #16 (Solid & Inset) Available only with Plywood, F & VP Panels 2 1/4" 1 3/4" Mitered #16 (Solid & Inset) Mitered #1 (Solid & Inset) Mitered #1 (Solid & Inset) Standard for Applied Molding styles (#1 only available with Plywood, F, VP & all Large Panels) 2 1/4" 1 3/4" Mitered #23 (Solid & Inset) Mitered #23 (Solid & Inset) Used with Standard & Premium Panel Profiles (Plywood, M, F & VP Panels not available - use Mitered #1 Inside Edge) 2 1/4" 1 3/4" Rainier (Solid) & Monaco (Inset) Rainier (Solid) & Monaco (Inset) 2 1/4" 1 3/4" Mitered #11 (Solid & Inset) Mitered #11 (Solid & Inset) 2 1/4" 1 3/4" 24 Juanita (Solid) & Ramona (Inset) Juanita (Solid) & Ramona (Inset)

25 2 1/4" Mitered #22 (Solid & Inset) 2 1/4" MP-26 (Solid & Inset) 1 3/4" Mitered #22 (Solid & Inset) 1 3/4" MP-26 (Solid & Inset) 2 1/4" Mitered Frame Profiles 2 1/4" 1 3/4" MP-27 (Solid & Inset) No options to outside edge detail MP-27 (Solid & Inset) 2 1/4" 1 3/4" Sheffield (Solid) & Normandy (Inset) Sheffield (Solid) & Normandy (Inset) 2 1/4" 1 3/4" Yosemite (Solid) & Windsor (Inset) Yosemite (Solid) & Windsor (Inset) 2 1/4" 1 3/4" Michael (Solid) & Danish (Inset) Michael (Solid) & Danish (Inset) 25

26 2 1/4" Mitered Frame Profiles 2 1/4" Finland (Solid & Inset) No options to outside edge detail 2 1/4" Iceland (Solid & Inset) 1 3/4" Finland (Solid & Inset) 1 3/4" Iceland (Solid & Inset) 2 1/4" 1 3/4" Mitered #5 (Solid & Inset) Mitered #5 (Solid & Inset) 2 1/4" 1 3/4" Mitered #21 (Solid & Inset) Mitered #21 (Solid & Inset) 2 1/4" 1 3/4" Ellen (Solid) & Victoria (Inset) Ellen (Solid) & Victoria (Inset) 2 1/4" 1 3/4" 26 MP-48 (Solid & Inset) MP-48 (Solid & Inset)

27 2 1/2" 1 3/4" Malibu (Solid) & Islander (Inset) Malibu (Solid) & Islander (Inset) 2 1/2" 1 3/4" Cortina (Solid & Inset) Cortina (Solid & Inset) No options to outside edge detail 2 1/2" Mitered Frame Profiles 2 1/2" 1 3/4" Naples (Solid & Inset) Naples (Solid & Inset) 2 1/2" 1 3/4" Catalina (Solid) & Orlando (Inset) Catalina (Solid) & Orlando (Inset) 2 1/2" 1 3/4" Vail (Solid) & Aspen (Inset) Vail (Solid) & Aspen (Inset) 2 1/2" 1 3/4" Mitered #24 (Solid & Inset) (#24 only available with Plywood, F & VP Panel) Mitered #24 (Solid & Inset) 27

28 3" Mitered Frame Profiles 3" 1 3/4" Delaware (Solid) & New Hampshire (Inset) Delaware (Solid) & New Hampshire (Inset) Recommended with A-7 or A-11 outside edge detail 3" 1 3/4" Columbia (Solid) & New England (Inset) Recommended with A-7 or A-11 outside edge detail Columbia (Solid) & New England (Inset) 3" 1 3/4" MP-23 (Solid & Inset) No options to outside edge detail MP-23 (Solid & Inset) 3" 1 3/4" Manhattan (Solid) & Monterey (Inset) Manhattan (Solid) & Monterey (Inset) 3" 1 3/4" MP-19 (Solid & Inset) No options to outside edge detail MP-19 (Solid & Inset) 3" 1 3/4" 28 Olympian (Solid) & Titan (Inset) Olympian (Solid) & Titan (Inset)

29 3" 1 3/4" Rochester (Solid) & Newport (Inset) Rochester (Solid) & Newport (Inset) Recommended with A-7 or A-11 outside edge detail 3" 2" 3" Mitered Frame Profiles MP-49 (Solid & Inset) No options to outside edge detail MP-49 (Solid & Inset) 1 3/4" 3" Cambridge (Solid) & Ridgeland (Inset) Cambridge (Solid) & Ridgeland (Inset) 1 3/4" 3" 1 3/4" Andrea (Solid) & Richmond (Inset) Andrea (Solid) & Richmond (Inset) 3" 1 3/4" Atherton (Solid) & Woodside (Inset) Atherton (Solid) & Woodside (Inset) 29

30 3" Mitered Frame Profiles 3" Mitered #6 (Solid & Inset) 3" 1 3/4" Mitered #6 (Solid & Inset) 1 3/4" Mitered #7 (Solid & Inset) Mitered #7 (Solid & Inset) 3" 1 3/4" Mitered #8 (Solid & Inset) Mitered #8 (Solid & Inset) 3" 1 3/4" California (Solid & Inset) California (Solid & Inset) 3" 1 3/4" Mitered #17 (Solid & Inset) Mitered #17 (Solid & Inset) 30

31 2 1/2" Nantucket (Solid) & Cape Cod (Inset) 3" Maine (Solid) & Vermont (Inset) Recommended with A-7 or A-11 outside edge detail 3" 1 3/4" Nantucket (Solid) & Cape Cod (Inset) 1 3/4" Maine (Solid) & Vermont (Inset) 1 3/4" Mitered Frame Profiles with Rope Molding Hartford (Solid) & New Haven (Inset) Hartford (Solid) & New Haven (Inset) 31

32 Solid Panel Profiles Inset & VP Panel (veneer) Standard panel for 1/4" inset doors. Optional 3/8" Thick "VP" Panel 3/8" Thick "VP" Panel (veneer): Use solid panel sq. ft. pricing. Recommended in place of "F" Panel (solid) for dry and humid enviroments. Stocked in Paint Grade Maple, Select Alder, Rustic Alder, Select Cherry, Select Maple, Select Red Oak & Select Walnut. Non-stock materials are available, additional lead time may be required (call for pricing). Premium Panel 32 Standard for Century Door Style Premium Panel Standard for Madrid door style Premium Panel

33 Standard for Revere Door Style Solid Panel Profiles 33

34 Solid Panel Profiles Standard for Nevada & Wyoming Door Styles Premium Panel Standard for Maverick Door Style Premium Panel Premium Panel Premium Panel Premium Panel Not available with Applied Moldings Premium Panel Premium Panel Premium Panel Premium Panel 34

35 Large Panel Profiles (recommended for applied moldings) 35

36 Applied Moldings with matching Mullions 36

37 Applied Moldings with matching Mullions 37

38 Solid Plank Series Plank, V-Plank & Contemporary Door Styles: We provide no warranty on Plank, V-Plank or Contemporary door styles A signed disclaimer is required prior to production. We do our best to flip the growth rings to minimize cupping, twisting & warping. Battens: Battens add to the stability of the door, therefore minimizing cupping, warping and twisting. Batten size is 3/4" thick, 2 1/4" wide and are placed 2" in from each side on the top and bottom of door. If special placement of batten is required, we will ship the battens lose (must specify). Battens come standard on Plank & V-Plank door styles. If you want your order manufactured without battens you must specify at time of order. Contemporary door style does not include battens. 38 Glass Frames & French Lites: Glass Frames and French Lites are not available. Refer to Cope 'N Stick or Mitered Frame door styles for glass door and french lite options.

39 1.5 Mil Raw MDF with Solid Paint Grade Maple Edge Natural Birch-Whole Piece Face (Calico) Alder - Select Beech - Select Cherry - Select Hickory/Pecan - Select (Calico) Maple - Select Red Oak - Select Materials 3.0 Mil Red Oak - Rift (Straight Grain) Red Oak - Quarter Sawn Walnut - Select White Oak - Rift (Straight Grain) White Oak - Quarter Sawn Echo Wood * Bamboo * *Echo Wood & Bamboo: Edgebanding available in.6 Mil & 2.4 Mil 3/4" Thick Veneer Edge Banded Doors Unless noted above, all 3/4" veneers are premium A-1 plain sliced & book matched. All doors are manufactured with solid wood edgebanding. Standard with a MDF core. GRAIN, BANK & BOOK MATCHING (detailed layout drawings are required): additional charge will apply. Specialty Veneers are available for full jobs only (subject to availability and quote). Echo Wood: Environmentally responsible, reconstituted defect free wood veneers, that preserve rare and exotic species for future generations. Bamboo: Environmentally responsible, fastest growing plant in the world. Available in both natural and carbonized color options, in both vertical and horizontal grain patterns. Bank & Book Match shown with vertical grain Bank & Book Match shown with horizontal grain 39

40 Cope 'N Stick French Lite Customize Your Doors French Lites are available with many options. Below are a few examples. Atlanta French Lite Shown with standard 4 lite pattern #2 Inside Edge & B-3 Outside Edge Shaker French Lite Shown with standard 6 lite pattern #1 Inside Edge & D-3 Outside Edge Sierra French Lite Shown with special placement 9 lite pattern #3 Inside Edge & B-3 Outside Edge Sierra French Lite Shown with special placement 11 lite pattern #3 Inside Edge & B-3 Outside Edge 40 Cope 'N Stick French Lites: Minimum lite opening 2 1/2" x 2 1/2". Use Cope 'N Stick Inset sq. ft. pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply.

41 Customize Your Doors French Lites are available with many options. Below are a few examples. Diablo French Lite Shown with standard 4 lite pattern AM-8 Molding & A-5 Outside Edge Cascade French Lite Shown with standard 6 lite pattern AM-6 Molding & A-5 Outside Edge Cope 'N Stick Applied Molding French Lite Laguna French Lite Shown with standard 4 lite pattern AM-2 Molding & A-5 Outside Edge San Marino French Lite Shown with standard 6 lite pattern AM-1 Molding & A-5 Outside Edge Applied Molding French Lites (available in Cope 'N Stick & Mitered): Minimum lite opening 2 1/2" x 2 1/2". Use Cope 'N Stick or Mitered Applied Molding Inset pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply. 41

42 Mitered French Lite Customize Your Doors French Lites are available with many options. Below are a few examples. Sheffield French Lite Shown with standard 6 lite pattern R-3 Outside Edge (optional) Manhatten French Lite Shown with standard 4 lite pattern S-3 Outside Edge Michael French Lite Shown with special placement 9 lite pattern A-6 Outside Edge Delaware French Lite Shown with standard 4 lite pattern A-7 Outside Edge Sheffield French Lite Shown with special placement 11 lite pattern S-3 Outside Edge Malibu French Lite Shown with standard 6 lite pattern S-3 Outside Edge 42 Mitered French Lites: Minimum lite opening 2 1/2" x 2 1/2". Use Mitered Inset sq. ft. pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply.

43 Customize Your Doors French Lites are available with many options. Below are a few examples. Nantucket French Lite Shown with standard 6 lite pattern Rope Molding R-3 Outside Edge (optional) Napa French Lite Shown with standard 6 lite pattern AM-1 Molding R-3 Outside Edge (optional) Stanford French Lite Shown with standard 4 lite pattern AM-6 Molding A-5 Outside Edge Mitered Applied Molding French Lite Florence French Lite Shown with standard 6 lite pattern AM-8 Molding D-3 Outside Edge Napa French Lite Shown with standard 4 lite pattern AM-19 Molding R-4 Outside Edge (optional) Napa French Lite Shown with standard 4 lite pattern AM-5 Molding R-3 Outside Edge (optional) Applied Molding French Lites (available in Cope 'N Stick & Mitered): Minimum lite opening 2 1/2" x 2 1/2". Use Cope 'N Stick or Mitered Applied Molding Inset pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply. 43

44 Specialty French Lite Mullions 44 Specialty French Lites : Use matching inset door style sq. ft. price + per door charge. Available in both Cope 'N Stick & Mitered. Available in all door styles and thicknesses, with or without Applied Moldings. All option charges apply to sq. ft. cost (Example: larger stiles & rails and thicker doors are subject to an up charge). Pricing is based on doors that are up to 48" in height. Doors over 48" must be quoted. The door height must be more than double the width of all arched mullion designs. We will provide a CAD drawing for your approval prior to construction. Lead time is between 2 to 4 weeks, once CAD drawings have been approved. Not available with individual lites. Standard route accommodates one piece of glass.

45 Specialty French Lite Mullions Specialty French Lites : Use matching inset door style sq. ft. price + per door charge. Available in both Cope 'N Stick & Mitered. Available in all door styles and thicknesses, with or without Applied Moldings. All option charges apply to sq. ft. cost (Example: larger stiles & rails and thicker doors are subject to an up charge). Pricing is based on doors that are up to 48" in height. Doors over 48" must be quoted. The door height must be more than double the width of all arched mullion designs. We will provide a CAD drawing for your approval prior to construction. Lead time is between 2 to 4 weeks, once CAD drawings have been approved. Not available with individual lites. Standard route accommodates one piece of glass. 45

46 Specialty French Lite Mullions 46 Specialty French Lites : Use matching inset door style sq. ft. price + per door charge. Available in both Cope 'N Stick & Mitered. Available in all door styles and thicknesses, with or without Applied Moldings. All option charges apply to sq. ft. cost (Example: larger stiles & rails and thicker doors are subject to an up charge). Pricing is based on doors that are up to 48" in height. Doors over 48" must be quoted. The door height must be more than double the width of all arched mullion designs. We will provide a CAD drawing for your approval prior to construction. Lead time is between 2 to 4 weeks, once CAD drawings have been approved. Not available with individual lites. Standard route accommodates one piece of glass.

47 Specialty French Lite Mullions Specialty French Lites : Use matching inset door style sq. ft. price + per door charge. Available in both Cope 'N Stick & Mitered. Available in all door styles and thicknesses, with or without Applied Moldings. All option charges apply to sq. ft. cost (Example: larger stiles & rails and thicker doors are subject to an up charge). Pricing is based on doors that are up to 48" in height. Doors over 48" must be quoted. The door height must be more than double the width of all arched mullion designs. We will provide a CAD drawing for your approval prior to construction. Lead time is between 2 to 4 weeks, once CAD drawings have been approved. Not available with individual lites. Standard route accommodates one piece of glass. 47

48 Designer Standard Panel Solid Drawer Fronts 48

49 Designer Standard Panel Solid Drawer Fronts 49

50 Routed One Piece Solid Drawer Fronts Recommended for Sheffield (Solid) & Normandy (Inset) Mitered Doors. Recommended for Manhattan (Solid) & Monterey (Inset) Mitered Doors. Recommended for Tuscan, Cope N Stick #24 Inside Edge & Mitered #24 (Solid & Inset) Recommended for Century (Solid) & Artesia (Inset) Cope 'N Stick Doors. 50 Recommended for Vail (Solid) & Aspen (Inset) Mitered Doors.

51 Recommended for Liberty (Solid) & Atlanta (Inset) Cope 'N Stick Doors. Recommended for Juliano (Solid) & Kathryn (Inset) Cope 'N Stick Doors. Routed One Piece Solid Drawer Fronts Recommended for Tiffany (Solid) & Krystle (Inset) Cope 'N Stick Doors. Recommended for Revere (Solid) & Sierra (Inset) Cope 'N Stick Doors. Routed Drawer Fronts: Minimum 1 sq. ft. Use solid drawer front sq. ft. price + route charge per piece. Route Charges: Standard Route: use solid drawer front sq. ft. price + route charge Standard Route with R-2, R-3, R-6, R-7, R-8 or R-9 Outside Edge: use solid drawer front sq. ft. price + route charge. 51

52 Solid Drawer Fronts with Rosewood Outside Edge 52 Solid Drawer Fronts with Rosewood Outside Edge: Minimum 1 sq. ft. R-2, R-3, R-6, R-7, R-8 & R-9: use solid drawer front sq. ft. price + route charge. R-4 & R-5: use solid drawer front sq. ft. price + route charge.

53 Matches door stile width on your order specifications. Minimum width will vary depending on stile width. Minimum height 3 1/2". Matches door stile width on your order specifications. Minimum width will vary depending on stile width. Minimum height 3 1/2". 3-Piece Solid Drawer Fronts Matches door stile width on your order specifications. Minimum width will vary depending on stile width. Minimum height 3 1/2". Matches door stile width on your order specifications. Minimum width will vary depending on stile width. Minimum height 3 1/2". Matches door stile width on your order specifications. Minimum width will vary depending on stile width. Minimum height 3 1/2". 3-Piece Drawer Fronts: Minimum 1 sq. ft. Use solid drawer front sq. ft. price + optional charge per piece. Must specify stile width. 53

54 Solid Drawer Fronts with Applied Molding 54 Solid Drawer Fronts with Applied Molding: Minimum 1 sq. ft. Use solid drawer front sq. ft. price + molding charge.

55 Solid Drawer Fronts with Applied Molding Must specify placement. Shown with 1/8" offset. Must specify placement. Shown with 1/8" offset. Must specify placement. Shown with 1/8" offset. Solid Drawer Fronts with Applied Molding: Minimum 1 sq. ft. Use solid drawer front sq. ft. price + molding charge. 55

56 Custom Doors Custom Doors & Valances: Custom doors are available in all door styles and thicknesses, with or without Applied Moldings. CAD or detailed drawing required. All option charges apply to sq. ft. cost (Example: larger stiles & rails and thicker doors are subject to an up charge). We will provide a CAD drawing for your approval prior to construction. Lead time is between 2 to 4 weeks, once CAD drawings have been approved. Visit our library of custom doors at 56

57 Custom Valances 57

58 Open Louver Doors 58

59 Large and Small Closed Louver Doors 59

60 Radius Doors 60

61 Radius Door Guidelines and Specifications Available in most wood species. When ordering rustic materials, frame will not have knots. Knots will only be on panel. Many door style and profiles options available. Not all door styles and profiles are available. Call for availability. Square or No Lip outside edge profiles only. Projection from a flat door to a radius door may cause profiles to not be an exact match. Plywood Panels are not available. If inset look is desired, then the doors must be manufactured with solid wood F Panel. Radius Doors All radius doors are manufactured at 3/4" thick. Radius doors are made with tangential but linear stiles so you can install European hinges and handles of any style. Doors are manufactured with multiple laminations. Layers may be exposed. Standard radius available in 12" 18" and 24" for both Concave and Convex. By ordering a standard radius, this eliminates additional programming and set up charges. Non-standard radius doors available for both Concave and Convex. Cad drawing preferred. If not available, please provide chord length and rise (see drawings below). A price quote will be presented and must be signed and approved prior to CAD drawing being produced. Once a price quote is approved we will produce a detailed CAD drawing with all specifications. CAD drawings must be signed and approved prior to production. A CAD Fee will be charged if order is not placed. Non-standard radius doors are generally delivered in 6-8 weeks after receipt of approved CAD drawing. Standard radius doors will have a shorter lead time. Lead time will be determined by door style, profile selection and receipt of approved CAD drawing. Radius Door Glossary: Cord Lenghth: length is measured from the inside of back edge to inside back edge. Door Width: length of the arc on the face of the door. Radius: is the distance from the center of the circle to the edge of the back of door. Rise: is measured from the center fo the back edge of the door to the center of the chord lenghth. Visit our website at for additional information and order forms for radius doors. Cal Door outsources radius doors, pricing and lead times may vary. 61

62 Base Molding BM-1 BM-5 BM-2 BM-3 BM-4 3/8" x 1 3/4" 3/8" x 2 1/4" 5/8" x 3 1/4" 5/8" x 4 1/4" 5/8" x 5 1/4" 62

63 Base Molding BM-6 BM-7 BM-8 BM-9 1/2" x 2 1/2" 1/2" x 3 1/2" 1/2" x 4 1/2" 1/2" x 5 1/2" 63

64 Crown Molding 64

65 Crown Molding 65

66 Crown Molding 66

67 Crown Molding 67

68 Crown Molding 68

69 Window & Case Molding 69

70 Scribe, Shoe, Inside & Outside Corner 70

71 Fluted Columns 71

72 Applied Moldings (moldings only) 72 Applied Molding: These moldings come standard with a step for that particular application. If no step is desired must specify at time of order. Applied moldings are sold separately only to customers purchasing an applied molding door order.

73 Applied Moldings (moldings only) Applied Molding: Applied moldings are sold separately only to customers purchasing an applied molding door order. 73

74 Wood Door Options, Specials & Specifications Customize Your Doors Cal Door offers a large variety of profile options to allow you to customize your doors to better fit your needs. We offer an extensive amount of standard profiles for no additional charge. An additional charge will apply to some profiles that require more sanding or additional manufacturing time. Any additional charges are clearly noted in our price book. Custom profiles are available, a CAD or detailed drawing required. 74

75 Angle, Hood, Valance & All Specialty Panels: Must be ordered finished door size. Customer is responsible for providing all measurements and details necessary. CAD or detailed drawing required. Once this information is received we will generate a price quote. Once price quote is approved we will produce a detailed CAD drawing with all specifications. CAD must be signed and approved before manufacturing will begin. Once CAD drawing is approved allow approximately three weeks for manufacturing. CAD fee will be charged if order is not placed. Wood Door Options, Specials & Specifications 75

76 Wood Door Options, Specials & Specifications Angle, Hood, Valance & All Specialty Panels: Must be ordered finished door size. Available in both Cope 'N Stick & Mitered. Customer is responsible for providing all measurements and details necessary. CAD or detailed drawing required. Once this information is received we will generate a price quote. Once price quote is approved we will produce a detailed CAD drawing with all specifications. CAD must be signed and approved before manufacturing will begin. Once CAD drawing is approved allow approximately three weeks for manufacturing. CAD fee will be charged if order is not placed. 76

77 Appliance Panels: Must be ordered as finished door size. Customer is responsible for providing all measurements and details necessary. CAD or detailed drawing required. We cannot accept orders from appliance specification sheets. Wood Door Options, Specials & Specifications 77

78 Wood Door Options, Specials & Specifications Appliance Wing Cut: Additional charge will apply. Use where the appliance can accommodate the full thickness of the panel on all four sides. Each piece is routed on all four sides of the door. Available with no lip or D3 (square) outside edge profiles only. Appliance Wing Cut Kit: Additional charge will apply. Use where the appliance requires extra room behind the handle or at the bottom of the dishwasher door. Each piece is routed on three sides of the door. One edge is prepared to receive a 1/4" extension. Available with no lip or D3 (square) outside edge only. Must specify right or left when ordering an arch door style. Refrigerator Standard Application: Subtract 2" from width of panel. Wing Cut Kit includes a 2 1/2" x 1/4" plywood extension. Dishwasher Standard Application: Subtract 1" from height of panel. Wing Cut Kit includes a 1 1/2" x 1/4" plywood extension. Appliance Wing Cut Appliance Wing Cut Kit Applied Molding Options: Accent Materials: Additional charge will apply if the applied molding is a different material than the door. Applied moldings come standard as drawn in our profile book. Juliano/Merlot (solid) & Kathryn/Chablis (inset) Arch with Applied Molding: Available with all Applied Moldings: refer to pages for profiles. Available with all Standard Outside Edges: refer to pages 4-8 for profiles. Available with Rosewood Outside Edges: refer to page 9 for profiles. Juliano & Merlot are available with all Large Solid Panels or F Panel: refer to pages 32 & 35 for profiles. Kathryn & Chablis are available with plywood or VP Panel: refer to page 32 for profiles. Custom arched applied molding doors are available. Fax or detailed drawings for price quote. 78 Special Dry Fit: All of our moldings are cut precise, fitted and glued in. We do not use any pins or fasteners. Some of our molding styles by design are glued directly on to the panel. This can be problematic for some climates. If your shop or the job site is in an area where this is a concern, we have an option. Order your doors with the molding dry fit. We will not glue the molding in, which will allow you time to finish your doors and stabilize to your climate.

79 Center Rails: Cal Door strongly recommends a center rail on any door over 50". This is standard and no up charge will apply. Any door 50" and over in height must specify with or without a center rail. Any door over 50" without a center rail is not guaranteed against warping or twisting. Any special placement center rail: additional charge will apply. Multiple center rails refer to wainscot pricing on pages Cope 'N Stick Square Mitered Square Cope 'N Stick Arch Center Stiles: Cal Door strongly recommends a center stile on any door over 26" wide. Any door 26" and over in width must specify with or without a center stile. Any door 26" and over in width without a center stile is not guaranteed against warping or twisting. Additional charge will apply to sq. ft. price for center stile. Multiple center stiles refer to wainscot on pages Wood Door Options, Specials & Specifications Cope 'N Stick Square Mitered Square Cope 'N Stick Arch Customer Supplied Material: This is for materials not shown in our current price book Finished door thickness may vary depending on the thickness of material received. Our standard finished door thickness is 13/16" thick. Order must be sent to the office for a price quote and amount of material needed to complete job. Do not ship material prior to receiving amount needed to complete job. Delivery dates will be assigned upon receipt of material. Material pick up on our truck: An additional pick up fee will apply. For Solid Application: Take the total square footage of the job, multiplied by 2.25 which will give you the amount of material needed. Example: 100 sq. ft. job x 2.25 = 225 board ft of material needed. For Inset Plywood Application: Take the total square footage of the job, divided by 32 which will give you the number of sheets needed. Add 20% to that total for waste, this will give you the final amount of sheets needed. Lumber for the frames, take the exact square footage and that will be the amount needed. Example: 100 sq. ft. inset job will require 100 board ft. of lumber. 79

80 Wood Door Options, Specials & Specifications Drawer Front Options: Solid Drawer Fronts: minimum 1/2 sq. ft. 52 standard outside edge profiles. Designer, Solid with Rosewood, Solid with Applied Molding, Routed, 3 & s: Minimum 1 sq. ft. Designer Standard Panel Solid Drawer Fronts: use designer drawer front sq. ft. price. Designer Premium Panel Solid Drawer Fronts: use designer drawer front sq. ft. price. Designer drawer fronts are available in 13/16", 1" and 1 1/8" thick. Solid Drawer Fronts with R-2, R-3, R-6, R-7, R-8 & R-9 Outside Edge: use solid drawer front sq. ft. price + route charge. Solid Drawer Fronts with R-4 or R-5 Outside Edge: use solid drawer front sq. ft. price + route charge. Routed Drawer Fronts: use solid drawer front sq. ft. price + route charge per piece. Solid Drawer Fronts with Applied Molding: use solid drawer front sq. ft. price + molding charge per piece. 3-Piece Drawer Fronts: use solid drawer front sq. ft. price + option charge per piece. Must specify stile widths. 5-Piece Solid Panel: use matching solid panel door sq. ft. price + option charge per piece. 5-Piece Inset Panel: use matching inset panel door sq. ft. price + option charge per piece. Edge Detail Change: 52 standard outside edge profiles. D-3 (square) on one stile: no additional charge. Combining two outside edge profiles on one door: additional charge will apply. Example: B-2 (fingerpull) on the top & bottom B-3 (no lip) on both sides. Rosewood Outside Edge to Cope 'N Stick Doors & s (ran on CNC): R-2, R-3, R-6, R-7, R-8 & R-9: additional charge will apply. R-4 or R-5: additional charge will apply. Rosewood Outside Edge to Mitered Doors & s (ran on molder): R-2, R-3, R-4, R-5, R-6, R-7, R-8 & R-9: additional charge will apply. F-Panel: (Solid Wood & MDF) Use Solid Panel pricing for "F" panel application. Available in all stocked wood species and MDF. F-Panel recommended when ordering any groove patterns to avoid seeing a MDF core. F-Panel recommended for materials in which plywood and solid lumber have wide color variations; such as African Mahogany & Sapele. Recommended for a closer match when using a clear or light stain, due to the natural variation between plywood and solid lumber. Recommended for all rustic materials. Plywood only stocked in Rustic Alder. We currently stock solid lumber in Rustic Alder, Rustic Beech, Rustic Cherry, Rustic Hickory, Rustic Maple, Rustic Red Oak and Rustic Walnut. For all other rustic species please refer to "Customer Supplied Material" found on page #79. 3/8" Thick "VP" Panel: (Veneer) 3/8" Thick "VP" Panels are available in Paint Grade Maple, Select Alder, Rustic Alder, Select Cherry, Select Maple, Select Red Oak and Select Walnut. Non-stock materials are available. Additional lead time may be required (call for pricing). Recommended for use in humid climates to avoid expansion and contraction. Fingerpull Notch: Additional charge will apply. Notch starting and stopping 2 5/8" from each side of rail. No special placement available. 80

81 French Lites: Cope 'N Stick French Lites: Minimum lite opening 2 1/2" x 2 1/2". Use Cope 'N Stick Inset sq. ft. pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply. Mitered French Lites: Minimum lite opening 2 1/2" x 2 1/2". Use Mitered Inset sq. ft. pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply. Applied Molding French Lites (available in Cope 'N Stick & Mitered): Minimum lite opening 2 1/2" x 2 1/2". Use Cope 'N Stick or Mitered Applied Molding Inset pricing plus mullion charges below. Standard placement of lites: additional charge will apply. Special placement of lites (more than one vertical mullion or any unequal openings): additional charge will apply. Standard route accommodates one piece of glass and comes standard with rubber stop groove. Individual lites (this accommodates multiple pieces of glass): additional charge will apply. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request (when ordering wood stops must specify no rubber stop groove): additional charge will apply. Standard Specialty French Lites (refer to pages for profiles): Use matching inset door style sq. ft. price + per door charge. Available in both Cope 'N Stick & Mitered. Available in all door styles and thicknesses, with or without Applied Moldings. All option charges apply to sq. ft. cost (Example: larger stiles & rails and thicker doors are subject to an up charge). Pricing is based on doors that are up to 48" in height. Doors over 48" must be quoted. The door height must be more than double the width of all arched mullion designs. We will provide a CAD drawing for your approval prior to construction. Lead time is between 2 to 4 weeks once CAD drawings have been approved. Not available with individual lites. Standard route accommodates one piece of glass. Wood Door Options, Specials & Specifications Custom Specialty French Lites: General Guidelines: Please keep in mind the possibility of size restraints based on chosen style. Depending on design, cost can vary by door style. Customer is responsible for providing all measurements and details necessary. CAD or Digital CAD drawings preferred. Once this information is received we will generate a price quote. Once price quote is approved we will produce a detailed CAD drawing with all specifications. CAD must be signed and approved before manufacturing will begin, which is approximately four weeks. CAD fee will be charged if you do not go through with the order. Standard route accommodates one piece of glass. Rubber Stop Application Wood Stop Application 81

82 Wood Door Options, Specials & Specifications Glass Frames: Our glass doors come standard with a rubber stop groove to accommodate the Hafele vinyl glass retainer. Hafele clear vinyl glass retainer available upon request: additional charge will apply. Wood stops available upon request: additional charge will apply. When ordering wood stops must specify no rubber stop groove. Glass Frame Order Options: Standard Glass Door Route No Rubber Stop Groove No Glass Route/Panel Groove OK No Glass Route/No Panel Groove. Available on Mitered frames ONLY. Standard glass door route. Comes standard with rubber stop groove. Must specify if you would like to purchase rubber stop. No rubber stop groove. Must specify if you would like to purchase wood stops. No glass route - comes with standard panel groove. No glass route & no panel groove. Available on Mitered Frames ONLY. Not available on Cope 'N Stick door styles. Rubber Stop Application Wood Stop Application 82

83 Lazy Susan: Cope 'N Stick Lazy Susan Application: Must be ordered as finished door size. When ordering lazy susan you must specify LS on order form. We will add 1" to the stile width. This will allow you to miter or butt joint doors for assembly. Mitered Lazy Susan Application: Must be ordered as finished door size. Option #1: order 2 doors with one D-3 (square) stile on each door. Option #2: order one door oversized this will allow you enough room to cut in half and miter for reassembly. Must specify no pins: additional charge will apply. Prebore Applications: Standard Prebore Placement: additional charge will apply. Must specify Cup only or Cup & Dowel. Must specify DBE (distance from back edge) 3mm or 6mm only. Standard placement includes 2 holes, 3" on center from top and bottom. Any door over 50" will receive 3 holes unless specified otherwise. Must specify right or left stile for arch doors. Special Prebore Placement: additional charge will apply. You must specify the distance from the top and bottom of door. We will not prebore different measurements top and bottom, they must be identical distances. Must specify right or left stile for arch doors. Wood Door Options, Specials & Specifications 83

84 Wood Door Options, Specials & Specifications Radius Corners: Must specify 1/4" or 3/8": additional charge will apply. Rope Moldings: Rope moldings are available in all materials. Additional lead time may be necessary for some rope molding materials. Rosewood Edge: Cope 'N Stick Doors & s (ran on CNC): R-2, R-3, R-6, R-7, R-8 & R-9: additional charge will apply. R-4 or R-5: additional charge will apply. Mitered Doors & s (ran on molder): R-2, R-3, R-4, R-5, R-6, R-7, R-8 & R-9: additional charge will apply. Solid Drawer Fronts with Rosewood Edge (ran on CNC): R-2, R-3, R-6, R-7, R-8 & R-9: use solid drawer front sq. ft. price + route charge per piece. R-4 or R-5: use solid drawer front sq. ft. price + route charge per piece. Sizing Information: We add 1/8" on the width and height to all sizes. This allows us to oversize 1/16" all the way around which is removed during the manufacturing process to achieve a cleaner edge cut. Doors are manufactured to the nearest 1/16 of an inch. Standard Sizing: Doors are manufactured to the nearest 1/16". Exact Sizing: If tighter tolerances are required, order Exact Size and we will manufacture to the nearest 1/32 of an inch: additional charge will apply. No Shape: Doors can be ordered No Shape where we leave the doors 1/8" oversized width and height. This will allow for minor trimming and fitting. Flush Inset Application: It is virtually impossible to keep wide and/or tall doors flat even with the use of European hinges. We recommend using a Brass Ball Catch from Rockler Woodworking & Hardware. By using this product, 99% of your closing and/or warp issues will be eliminated. Part #28613:11/16" long x 5/16" wide. Part #28662: 29/32" long x 11/32" wide. Split Arches: Atlanta, Bordeaux, Chablis, Chateau, Kathryn, Liberty and Merlot styles: additional charge will apply. Custom split arches available, fax or detailed drawings for quote. 84 Liberty (Solid) & Atlanta (Inset) Chateau (Solid) & Bordaux (Inset) Juliano (Solid) & Kathryn (Inset) Merlot (Solid) & Chablis (Inset)

85 Tooling - Custom: We outsource our Cope 'N Stick, Panel and Outside Edge tooling. Outsourced tooling generally takes two weeks to receive once CAD drawings are approved. The majority of Mitered and Applied Molding Profiles are made in house and take approximately one week for manufacturing once CAD drawings are approved. Once tooling is received it takes two to three weeks for manufacturing. We keep all tooling and add to our tooling library file. Tooling pricing will vary based on profile and tooling specifications. Carbide and Diamond tooling available for the following applications: Cope 'N Stick Tooling Raised Panel Tooling Outside Profile Tooling Mitered Profile Tooling Applied Molding Tooling Customer will be charged a Set-Up Fee each time they place an order with custom tooling. All add-on orders will be charged a Set-Up Fee, regardless of order size. V-Grooves, Beaded V-Grooves & Square Grooves: Maximum panel size 42" wide by 60" tall. Doors over 60" tall will require a center rail. Plywood will show MDF core after grooving. Recommended with "F" panel application, for best results. Camden: Groove placement options: 2" or 3" apart On or Off center: Standard 1 1/2" apart On or Off Center: additional charge will apply. Special placement of grooves: additional charge will apply. V-Plank: Groove placement options: 2 1/4" in from right and 2 1/4" in from left side of door (2 grooves per door): standard 1 1/2" apart On or Off Center: additional charge will apply. Special placement of grooves: additional charge will apply. All other door styles with grooves: F Panel Application: use solid door sq. ft. price + groove placement charge below per sq. ft. Plywood Application: use inset door sq. ft. price + groove placement charge below per sq. ft. Groove placement options: Under 2" apart On or Off center: additional charge will apply. 2" apart On or Off center: additional charge will apply. 3" apart On or Off center: additional charge will apply. Wood Door Options, Specials & Specifications 85

86 Wood Door Options, Specials & Specifications Wainscot Panels: Cope 'N Stick Must be ordered finished door size. Recommended to order with D-3 (square) Outside Edge. Cope 'N Stick wainscot panels can be ordered with different size stiles and rails. Standard frame size options are 1 3/4", 2", 2 1/4", 2 1/2" & 3". CAD or detailed drawing required. 2 to 3 Panels with standard size stiles & rails (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 2 to 3 Panels with custom size stiles & rails (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 4 Panels with standard size stiles & rails (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 4 Panels with custom size stiles & rails (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 4+ Panels with standard size stiles & rails (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 4+ Panels with custom size stiles & rails (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 86 Panels over 96" wide or tall: fax or drawing for price quote.

87 Wainscot Panels: Mitered Must be ordered finished door size. Recommended to order with D-3 (square) Outside Edge. Mitered frames must be ordered with the same size stiles and rails. Standard frame size options are 1 3/4", 2", 2 1/4", 2 1/2" & 3". Not all mitered door styles are available in all frame sizes, refer to profile pages for availability. CAD or detailed drawing required. 2 to 3 Panels (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. Wood Door Options, Specials & Specifications 4 Panels (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. 4+ Panels (up to 96" wide or tall): use matching door sq. ft. price + additional charge will apply. Panels over 96" wide or tall: fax or drawing for price quote. 87

88 Standard Wood Materials Solid Panel PG - Alder, Poplar or Maple Frame with MDF Panel PG - Maple Frame with Solid Wood Panel Alder - Select Alder - Rustic Ash - Select Beech - Select Beech - Rustic Birch - Natural (Calico) Birch - Select Red 1/4" Plywood Panel PG - Alder, Poplar or Maple Frame with MDF Panel PG - Maple Frame with Maple Plywood Panel Alder - with Natural Birch Panel (Calico) Alder - Select Alder - Rustic Beech - Select Birch - Natural (Calico) Birch - Select Red Birch - Select White 88 Birch - Select White Cherry - Natural Cherry - Select Cherry - Rustic Hickory/Pecan - Select (Calico) Hickory/Pecan - Rustic (Calico) Mahogany, African (Flat Sawn) Mahogany, African (Ribbon) Maple - Natural Maple - Select Maple - Rustic Pine - Clear Pine - Knotty Red Oak - Select Red Oak - Rustic Red Oak - Rift (Straight Grain) Red Oak - Quarter Sawn Sapele - (Flat Sawn) Sapele - (Ribbon) Vertical Grain Fir Walnut - Natural Walnut - Select Walnut - Rustic White Oak - Select White Oak - Rift (Straight Grain) White Oak - Quarter Sawn Cherry - Natural Cherry - Select Hickory/Pecan - Select (Calico) Maple - Natural Maple - Select Pine - Knotty Red Oak - Select Red Oak - Rift (Straight Grain) Red Oak - Quarter Sawn Vertical Grain Fir Walnut - Select White Oak - Select White Oak - Rift (Straight Grain) White Oak - Quarter Sawn 3/8" Thick "VP" Panel (veneer) Paint Grade Maple Alder - Select Alder - Rustic Cherry - Select Maple - Select Red Oak - Select Walnut- Select