Material Flow Controller
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1 Material Flow Controller for managing the storage technology Warehouse Management by E+P The internationally leading experts in warehouse logistics
2 Ehrhardt + Partner The internationally leading experts for warehouse logistics Founded in 1987 as a family company, Ehrhardt + Partner is now an internationally active group of companies with more than 140 employees in four locations. Engineering teams with practical experience in logistics and software engineering continually develop new solutions in warehouse logistics for future challenges. All over the world and on all continents, the solutions of the group are successfully in use. Throughout the world, our customers appreciate sound logistics advice extensive expert knowledge of warehouse logistics professional project management short project turnaround times on-time commissioning reliable support The product range of the E+P group incorporates the warehouse management system LFS, Pick-by- Voice, radio frequency and RFID solutions, material flow controllers, systems for video documentation as well as customer-specific individual solutions. In addi tion to warehouse modernizations, warehouse seminars, warehouse planning and consulting, Ehrhardt + Partner also takes charge of complex warehouse projects as the main contractor, if required by the customers. E+P also runs a comprehensive Repair and Support Centre. Data. Facts. Figures. The success of the Ehrhardt + Partner Group and its high-quality warehouse solutions can be concretely expressed by the following numbers: Completed logistics centers: over 700 Employees working with LFS daily: over 40,000 System language versions: over 14 Picks using the LFS worldwide each day: over 35 millions 2 Material flow controller
3 Material flow controller from Ehrhardt + Partner Control of simple and complex material flows in warehouses and distribution centers The range of performances by the E+P Group in the field of material flow controllers also includes a high-quality solution for the producer-independent connection of automated storage technology and material handling systems as well as the replacement of obsolete material flow controllers for existing installations. The material flow controller (MFC) allows a simple and flexible control and coordination of the material flows in warehouses and distribution centers. Components of different producers can be controlled flexibly with the MCF to guarantee an independence from the software of the components producer. The MFC receives transport orders from the warehouse management system LFS or another software/host system and executes those to lead the transport units to their destination. With the attached visualization, the user has a continuous overview of the current material flow and can intervene if necessary. The material flow controller can be integrated into an existing warehouse management system or as an independent system. The reasons for the development of the MFC are obvious: Especially in the frame of a warehouse modernization and for constructing a new warehouse, automated storage units are becoming more and more frequent. This has lead to a continuously increasing demand for intelligent and integrated material flow solutions. The MFC from Ehrhardt + Partner works together with the warehouse management system LFS. The perfect interaction with LFS reduces adaptations of the installations reduces the project duration offers a permanent LFS standard also when attaching automated storage units optimizes storage processes, also in terms of controlling offers a significantly higher flexibility and the highest possible transparency of the material flow Together with LFS, the material flow controller is installed on only one server, which reduces the material and support expenses. This way, LFS and MFC use the same stable data bases, which means that the customers have one professional contact person for both systems. Material flow controller 3
4 Material flow controller from Ehrhardt + Partner The MFC from Ehrhardt + Partner provides an open interface and can be connected to all common warehouse management systems. It can be used in a centralized or decentralized installation with a customer-specific configuration. As the MFC is independent from databases and platforms, existing hardware and software architectures can also be used. Options using the MFC The material flow controller has been optimized for pallet and container transportation and offers the following range of functions: Identification points with transfer of an identification number Control of dimensions for recording and checking length, width and height as well as the pallet type Picking bins Transfer trolley with an unlimited number of input and output points Stacker cranes of different producers Buffer sections Conveyor circle management Dispatch lanes Packing lanes Scanner statistics User maintenance Parameterization of routes and valid destinations The included visualization allows a permanent overview of the material flow and supports the diagnosis and correction of errors Material flow controllers are used when building or extending an existing warehouse with automated storage units. But also for modernizing obsolete storage technology, the replacement or installation of the MFC is recommendable. The installation or replacement brings many advantages: Minimization of down times and risks Detection of optimization potentials by complete transparency Visualization of the transport processes Customer-specific configuration Problem-free connection to existing host systems High system reliability, complete control of all processes 4 Material flow controller
5 2D installation visualization for the material flow One component of the MFC is the 2D visualization of the material flow, which gives an overview of the installation and all status producing a realistic movement animation of all material flows. Visualization of the warehouse and the material flows Zoom into different areas Detailed information about the transports Signalization of errors Sound experience The Ehrhardt + Partner group has been realizing projects with automated storage units for more than 20 years. Far more than 70 projects have already been completed successfully. Extract from the reference list: In safe hands The Ehrhardt + Partner group focuses on the economic use for the customer always gives a neutral and producer-independent consulting guarantees short decision-making processes, high accessibility and the adherence to delivery dates as an owner-managed family company disposes of a long-time know-how and practical experience in all domains of warehouse logistics. The E+P group also realizes major projects as a general contractor. Comprehensive support service Also after completing the project, Ehrhardt + Partner offers professional advice in all questions concerning warehouse logistics including: the qualified and multi-language 24/7 service hotline for a comprehensive support professional seminars and warehouse trainings with the highest possible practical relevance. Our intensive expert seminars are adapted to the requirements and challenges of the different industries. Material flow controller 5
6 Warehouse modernization Restructure your warehouse One of the core activities of the Ehrhardt + Partner group is the secure and on-budget modernization of manual and automated logistics centers. Here, the E+P group can make use of their competence. The neutral and manufacturer-independent consulting always concentrates on the economic use. The Ehrhardt + Partner group has developed concepts for reconstruction and exchange, guaranteeing the modernization of a warehouse without interrupting the daily business, e.g. for: Control technology Drive technology Materials handling systems Stacker cranes Warehouse management systems Material flow controller Warehouse modernizations place the highest demands on the software s flexibility, functionality and reliability as well as on the specialist knowledge of the partner company commissioned with modernization. The Ehrhardt + Partner group realizes major warehouse modernizations reliably and safely within the shortest time possible and without interrupting the daily business. An elaborate warehouse modernization brings significant advantages: Elimination of sources of interference and reduction of down times Increased process reliability and quality Better usage of space Transparent processes in the entire warehouse Basis for the use of modern picking technology Investment security and future reliability Shorter processing times Cost reduction 6 Material flow controller
7 The E+P group as a general contractor The best references for your project As the responsible general contractor, the Ehrhardt + Partner group supports your warehouse project in many ways, from warehouse planning and consulting services to the complete realization of your project. For Ehrhardt + Partner, professional and successful project management signifies reaching the customer s project objectives by meeting deadlines and quality specifications and keeping the cost control. More and more customers completely assign their projects for instance building a new warehouse or modernizing an existing one to the E+P group and profit from this turnkey solution. From the first idea and the strategy development to the realization and go-live, E+P is always the responsible contact person. Best references Our comprehensive offer is facing a constantly growing demand. The following extract from our references list shows which companies trust the logistic know-how of the Ehrhardt + Partner group: Your advantages as an E+P customer: Focus on the most economic project realization Producer-independent selection of the most appropriate warehouse components (e.g. materials handling system or stacker cranes) Transparency of the single systems and access to all available technologies, systems and solutions Know-how of the interfaces guarantees the perfect integration of the single sub-contractors in terms of technology and logistics. Material flow controller 7
8 The power of innovation Since 1987 Ehrhardt + Partner GmbH & Co. KG Software Systems for Warehouse Logistics Alte Römerstraße 3 D Boppard-Buchholz Germany Phone (+49) Fax (+49) info@ehrhardt-partner.com _R1-0
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