PARTS MANUAL. IS5000Z Series Zero-Turn Riding Mower. Mower Deck: Model 5000/ /72R 5000/61R

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1 PARTS MANUAL IS5000Z Series Zero-Turn Riding Mower Tractor: Model IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE IS5000Z/D4 Mower Deck: Model 5000/7 5000/7R 5000/R Ferris Industries 575 North Main Street Munnsville, NY Revision Rev. Date: /004 TP Z-F

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3 Table of Contents TRACTOR COMPONENTS Main Frame & Front Suspension Group Floor Pan, Brake Cover & Control Shields Group Seat & Mount Group Seat Compartment Group Fuel Tank & Mount Groups Fuel Supply Hose & Tank Replacement Parts Group - Diesel Fuel Supply Hose & Tank Replacement Parts Group - Gas Instrument & Control Panel Groups - Diesel Instrument & Control Panel Group - Gas Engine & Mount Group - Diesel Engine Accessories & Service Parts Groups - Diesel Radiator Mount & Service Parts Group Engine & Mount Group - Gas Engine Accessories & Service Parts Group - Gas Pump Mount & Drive Group - Diesel Pump Mount & Drive Group - Gas PTO Clutch & Anchor Group Gearbox & Mount Group Motion Control Group - Upper Motion Control Group - Lower Hood, Bumper & Shield Groups - Diesel Hood, Bumper & Shield Group - Gas Oil Cooler, Mount & Radiator Overflow Groups Hydraulic Groups - Diesel Hydraulic Group - Gas Parking Brake Group - Upper Parking Brake Group - Lower Rear Suspension Group Mower Deck Lift Group Wheels & Tires Group Electrical Schematics DIESEL GAS Decals - Brand, Model, Safety & Operation MOWER DECK COMPONENTS Mower Deck - Housing, Cover, Spindles & Blades Mower Deck - Deflector & Shield Mower Deck - Pulleys, Belt & Idler Arm Mower Deck - Rollers Mower Deck - Housing, Cover, Spindles & Blades & 0 7 Mower Deck - Deflector & Shield Mower Deck - Belt, Pulleys & Idler Arm Mower Deck - Rollers & Casters All Mower Decks - Hanger Chains All Mower Decks - Rear Mount Bars REFERENCE INFORMATION: Torque Specification Chart Inside Back Cover Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Wheels & Tires Group IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

5 Main Frame & Front Suspension Group REF NO. PART NO. QTY. DESCRIPTION 479 MAIN FRAME NUT, Hex Nylon Lock, / SPACER,.75 x.50 x BALL JOINT, / CAPSCREW, Hex Head, /4- x -/ NUT, Hex, Jam, / SUSPENSION ARM - LH CASTER TIRE MOUNT 9 85 SPANNER WRENCH 0 84 SHOCK & SPRING ASSEMBLY 449 SPACER,.9 x.75 x NUT, Hex Nylon Lock, / WASHER, / CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, /8- x -/4 07 GREASE SEAL BEARING, Tapered Roller SUSPENSION ARM - RH 9 50 WASHER, / NUT, Hex, Slotted, /4-07 CAP 50-0 PIN, Cotter Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F

6 Floor Pan, Brake Cover & Control Shields Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

7 Floor Pan, Brake Cover & Control Shields Group REF NO. PART NO. QTY. DESCRIPTION CAPSCREW, Hex Head, /8- x 55 8 WASHER, / SHIELD -RH NUT, Hex Serrated Flange, / SHIELD - LH 08 BODY CLIP, 5/ SHOULDER BOLT, /8 x 5/ SLEEVE 9 8 GROMMET NUT, Hex Nylon Lock, 5/ SAFETY WALK 45 FLOOR PAN 4487 SAFETY WALK RUBBER PAD CAPSCREW, Hex Head, 5/-8 x /4 555 WASHER, 5/ HOLD DOWN (Export models only) 8 47 BRAKE COVER PANEL ASSEMBLY 9 00 HOLE PLUG (diesel model) 0 97 FUEL SHUT OFF VALVE (gas model) Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 5

8 Seat & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5 A, B IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

9 Seat & Mount Group REF NO. PART NO. QTY. DESCRIPTION 955 SEAT, Deluxe, Gray (Complete) * 955- CUSHION, Bottom Cover * 955- CUSHION, Back Cover * 955- ARM REST SET * ARM REST PADS * 090- SEAT ADJUSTER RAILS (Set of ) SEAT MOUNT A 4470 SEAT STOP ROD B 4857 SEAT STOP ROD (diesel models, S/N: 4 & up) COLLAR, Set, 5/ CAPSCREW, Hex Head, /8- x NUT, Hex Nylon Lock, 5/ NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x 9 55 WASHER, / SPACER,.8 x.50 x SPRING, Compression 5 WASHER, /8 x 094 SWITCH, NC/NC SCREW, #0-4 x NUT, Hex, #0-4 RUBBER BUMPER Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 7

10 Seat Compartment Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Hydraulic Group 0 See Hydraulic Group 4 IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 8 TP Z-F

11 Seat Compartment Group REF NO. PART NO. QTY. DESCRIPTION 59 BATTERY HOLD DOWN BOLT & NUT 595 BATTERY HOLD DOWN * BATTERY, V (standard BCI58 battery) CAPSCREW, Hex Head, /4-0 x / LOCKWASHER, /4 554 WASHER, / OIL FILTER MOUNT CAPSCREW, Hex Head, 5/-8 x / WASHER, 5/ NUT, Hex Serrated Flange, 5/-8 40 HOLD DOWN PLATE CAPSCREW, Hex Head, /8- x -/ WASHER, / NUT, Hex Nylon Lock, /8-5 5 NUT, Hex Serrated Flange, / ALARM 7 97 GROMMET Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 9

12 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B A, B IS5000Z/CD IS5000Z/D4 Diesel models - S/N: 880 & below IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 0 TP Z-F

13 Fuel Tank & Mount Group REF NO. PART NO. QTY. DESCRIPTION FUEL TANK - LH 4759 FUEL TANK - RH A 95 FUEL TANK CAP (yellow center, non-vented) (diesel model only) B 58 FUEL TANK CAP (gas model only) NUT, Hex Serrated Flange, 5/ WASHER, 5/ CAPSCREW, Hex Head, 5/-8 x FUEL TANK MOUNT CAPSCREW, Hex Head, 5/-8 x / LOCKWASHER, 5/ GUARD, Tank Valve Footnotes: For fuel tank replacement parts, see Fuel Supply Hose & Tank Replacement Parts Groups IS5000Z/CD IS5000Z/D4 Diesel models - S/N: 880 & below IS5000Z/CDCE IS5000ZCDCE TP Z-F

14 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS5000Z/CD Diesel models - S/N: 88 & above IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

15 Fuel Tank & Mount Group REF NO. PART NO. QTY. DESCRIPTION 490 FUEL TANK - LH 49 FUEL TANK - RH 95 FUEL TANK CAP (yellow center, non-vented) NUT, Hex Serrated Flange, 5/ WASHER, 5/ CAPSCREW, Hex Head, 5/-8 x FUEL TANK MOUNT CAPSCREW, Hex Head, 5/-8 x / LOCKWASHER, 5/ GUARD, Tank Valve Footnotes: IS5000Z/CD Diesel models - S/N: 88 & above IS5000Z/CDCE IS5000ZCDCE TP Z-F

16 Fuel Supply Hose & Tank Replacement Parts Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart LH Fuel Tank RH Fuel Tank 0 From Injector Tube Outlet Water Seperator Mounting Hardware To Fuel Pump Inlet IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

17 Fuel Supply Hose & Tank Replacement Parts Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 00 VALVE, Fuel Shut-Off GROMMET 9 9 HOSE CLAMP, # HOSE, 5 90 FITTING, TEE, /8 Hose HOSE, HOSE, HOSE CLAMP 9 74 ELBOW FITTING 0 0 ELBOW FITTING 708 FITTING, /4 NPT, 90 Deg. 9 FILTER/WATER SEPARATOR ASSEMBLY, Complete (includes Ref No. -5) 9- FUEL FILTER 4 9- O-RING SEAL 5 9- BOWL HOSE, CAPSCREW, Hex Head, /8- x -/ 8 55 WASHER, / NUT, Hex Nylon Lock, / HOSE, 09 HOSE CLAMP HOSE, 08 CONNECTOR FITTING Footnotes: IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE TP Z-F 5

18 Fuel Supply Hose & Tank Replacement Parts Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart LH Fuel Tank 9 RH Fuel Tank To Carburetor IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

19 Fuel Supply Hose & Tank Replacement Parts Group - Gas REF NO. PART NO. QTY. DESCRIPTION 00 VALVE, Fuel Shut-Off GROMMET 9 4 CLAMP, #4 Hose HOSE, FUEL SHUT OFF VALVE HOSE, CLAMP, Hose HOSE, PLUG 0 * FUEL FILTER 508- HOSE, * FUEL PUMP 508- HOSE, Footnotes: * See your local Briggs & Stratton Dealer for service parts IS5000Z/D4 TP Z-F 7

20 Instrument & Control Panel Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart RIGHT-HAND SIDE 8 7 LEFT-HAND SIDE IS5000Z/CD All models - S/N: 880 & below IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 8 TP Z-F

21 Instrument & Control Panel Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 80 SWITCH, PTO 88- SWITCH, Ignition, Complete (includes Ref & 4) 88- KEY, Ignition (Set of ) COVER PLATE INDICATOR, Glow Plug SCREW, Allan Head, /4-0 x / 7 49 CABLE, Throttle Control 8 57 NUT, Hex Nylon Lock, # HANDLE, Throttle Control, Complete (with knob) * 40- KNOB THROTTLE STOP PLATE (Export models only) 4794 CONTROL PANEL-RH 579- SCREW, Phillips, #0-4 x /4 447 GAUGE, Warning, Oil/Temp 4 48 GAUGE, Water Temperature 5 87 GAUGE, Voltmeter 000 HOURMETER 7 45 GAUGE PANEL GROMMET 9 97 GAUGE, Fuel Level Footnotes: IS5000Z/CD All models - S/N: 880 & below IS5000Z/CDCE IS5000ZCDCE TP Z-F 9

22 Instrument & Control Panel Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart RIGHT-HAND SIDE 0 LEFT-HAND SIDE IS5000Z/CD All models - S/N: 88 & above IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 0 TP Z-F

23 Instrument & Control Panel Group - Diesel REF NO. PART NO. QTY. DESCRIPTION CONTROL PANEL - RH 579- SCREW, Phillips, #0-4 x / INDICATOR, Glow Plug 4 80 SWITCH, PTO SWITCH, Ignition, Complete (includes Ref & 4) 88- KEY, Ignition (Set of ) COVER PLATE SCREW, Allan Head, /4-0 x / THROTTLE STOP PLATE (Export models only) 0 49 CABLE, Throttle Control 57 NUT, Hex Nylon Lock, # HANDLE, Throttle Control, Complete (with knob) * 40- KNOB 97 GAUGE, Fuel Level GROMMET CONTROL PANEL - LH 44 HOURMETER, Digital 7 87 GAUGE, Voltmeter 8 48 GAUGE, Water Temperature GAUGE, Warning, Oil/Temp Footnotes: IS5000Z/CD All models - S/N: 88 & above IS5000Z/CDCE IS5000ZCDCE TP Z-F

24 Instrument & Control Panel Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart RIGHT-HAND SIDE 8 LEFT-HAND SIDE IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

25 Instrument & Control Panel Group - Gas REF NO. PART NO. QTY. DESCRIPTION 4784 CABLE, Choke Control 80 SWITCH, PTO 097 SWITCH, Ignition, Complete (includes Ref 5-7) KEY, Ignition, Molded (Set of ) COVER 79 PLASTIC NUT SCREW, Allan Head, /4-0 x / CABLE, Throttle Control 9 57 NUT, Hex Nylon Lock, # HANDLE, Throttle Control, Complete (with knob) * 40- KNOB 400 CONTROL PANEL-RH 579- SCREW, Phillips, #0-4 x /4 447 GAUGE, Warning, Oil/Temp 4 48 GAUGE, Water Temperature 5 87 GAUGE, Voltmeter 000 HOURMETER 7 45 GAUGE PANEL GROMMET 9 97 GAUGE, Fuel Level Footnotes: IS5000Z/D4 TP Z-F

26 Engine & Mount Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

27 Engine & Mount Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 88 ENGINE, Caterpillar.5 HP Diesel 50-0 CAPSCREW, Hex Head, /8- x -/ 55 5 WASHER, / MOTOR MOUNT - RH CAPSCREW, Hex Head, M4 x 0MM CAPSCREW, Hex Head, /8- x 7 89 ISO MOUNT, Front SPACER,.8 x.50 x CAPSCREW, Hex Head, /8- x WASHER, /8 x -/ 897 ISO MOUNT, Rear ( piece) 470 MOTOR MOUNT - Upper 555 WASHER, 5/ CAPSCREW, Hex Head, M8 x 0MM 5 57 LOCKWASHER, /8 5 CAPSCREW, Hex Head, M0 x 0MM SPACER,.8 x. x NUT, Hex Nylon Lock, / NUT, Hex Serrated Flange, / MOTOR MOUNT - LH Footnotes: IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE TP Z-F 5

28 Engine Accessories & Service Parts Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart B 40 A C A 0 9 B IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

29 Engine Accessories & Service Parts Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 88- AIR INLET HOSE * HOSE CLAMP AIR CLEANER INDICATOR 59 PRE-CLEANER AIR CLEANER BRACKET AIR CLEANER ASSEMBLY, Complete (includes Ref No. - 9) 88-4 AIR CLEANER HOUSING ASSEMBLY AIR CLEANER ELEMENT AIR CLEANER DUST VALVE AIR CLEANER COVER OIL FILL CAP 88-8 OIL FILL O-RING SEAL 88- OIL FILL EXTENSION 4750 BARREL CLAMP SCREW, #0-4 x / LOCKWASHER, /4 548 CAPSCREW, Hex Head, M x 0MM 7 90 CLAMP THROTTLE BRACKET 9 57 NUT, Hex Nylon Lock, # OIL FILTER 88-0 DIPSTICK A 88-9A FUEL FILTER (00 hr) B 88-9B FUEL FILTER ASSEMBLY, Complete (includes Ref No. C) C 88-9C FILTER ELEMENT 470 STUB SHAFT & FLYWHEEL PLATE ASSEMBLY CAPSCREW, Hex Head, 5/-8 x -/ LOCKWASHER, 5/ WASHER, 5/ OIL PAN PLUG WASHER, Oil Pan Plug NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, 5/-8 x 475 MUFFLER SUPPORT (only used with silver muffler) 50-4 CAPSCREW, Hex Head, /8- x -/4 A 900 MUFFLER (Silver) B 900 MUFFLER (Black) 4 57 NUT, Hex Serrated Flange, 5/ GASKET, Exhaust Manifold 57 4 CAPSCREW, Hex Head, M8 x 5MM SCREEN KEEPER-LH BUSHING CAPSCREW, Hex Flange Hd, M5 x MM WASHER, Wave, M SCREEN SCREEN KEEPER-RH PRESSURE CAP FUEL SOLENOID WASHER, Fuel Solenoid WATER PUMP WATER HOSE-UPPER WATER HOSE-LOWER GASKET, Water Pump THERMOSTAT Footnotes: Ref No are not illustrated IS5000Z/CD (S/N: 40 & below) TP Z-F 7

30 Engine Accessories & Service Parts Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart B 40 A C A 0 9 B IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. 8 TP Z-F

31 Engine Accessories & Service Parts Group - Diesel REF NO. PART NO. QTY. DESCRIPTION GASKET, Thermostat STARTER MOTOR ALTERNATOR BELT FUEL PUMP GASKET, Fuel Pump GLOW PLUG RADIATOR SWITCH, Oil Pressure SWITCH, Water Temperature 88-4 STARTER SOLENOID 88-4 SEAL, Rear Main 88-4 SEAL, Front Main INJECTOR ASSEMBLY WASHER, 4-HOLE WASHER, SEALING WASHER, CRUSH ISO MOUNT BRACKET BOTTOM RADIATOR BRACKET TOP RADIATOR BRACKET Footnotes: Ref No are not illustrated IS5000Z/CD (S/N: 40 & below) TP Z-F 9

32 Engine Accessories & Service Parts Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Radiator Mount & Service Parts Group B A IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 0 TP Z-F

33 Engine Accessories & Service Parts Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 88- AIR INLET HOSE * HOSE CLAMP AIR CLEANER INDICATOR 59 PRE-CLEANER AIR CLEANER BRACKET AIR CLEANER ASSEMBLY, Complete (includes Ref No. - 9) 88-4 AIR CLEANER HOUSING ASSEMBLY AIR CLEANER ELEMENT AIR CLEANER DUST VALVE AIR CLEANER COVER OIL FILL CAP 88-8 OIL FILL O-RING SEAL 88- OIL FILL EXTENSION 4750 BARREL CLAMP SCREW, #0-4 x / LOCKWASHER, /4 548 CAPSCREW, Hex Head, M x 0MM 7 90 CLAMP THROTTLE BRACKET 9 57 NUT, Hex Nylon Lock, # OIL FILTER 88-0 DIPSTICK A 88-9B FUEL FILTER ASSEMBLY, Complete (includes Ref No. B) B 88-9C FILTER ELEMENT 470 STUB SHAFT & FLYWHEEL PLATE ASSEMBLY CAPSCREW, Hex Head, 5/-8 x -/ LOCKWASHER, 5/ WASHER, 5/ OIL PAN PLUG WASHER, Oil Pan Plug 9 58 NUT, Hex Serrated Flange, / CAPSCREW, Hex Head, 5/-8 x 4800 MUFFLER SUPPORT 50-4 CAPSCREW, Hex Head, /8- x -/4 5 MUFFLER 4 WIRE GUARD (Export models only) 5 08 BODY CLIP, 5/-8 (Export models only) 57 NUT, Hex Serrated Flange, 5/ CAPSCREW, Hex Head, M8 x 5MM GASKET, Exhaust Manifold FUEL SOLENOID WASHER, Fuel Solenoid WATER PUMP WATER HOSE-UPPER WATER HOSE-LOWER GASKET, Water Pump THERMOSTAT GASKET, Thermostat STARTER MOTOR ALTERNATOR BELT FUEL PUMP Footnotes: Ref No. 9- are not illustrated IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE TP Z-F

34 Engine Accessories & Service Parts Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Radiator Mount & Service Parts Group B A IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

35 Engine Accessories & Service Parts Group - Diesel REF NO. PART NO. QTY. DESCRIPTION GASKET, Fuel Pump GLOW PLUG RADIATOR SWITCH, Oil Pressure SWITCH, Water Temperature STARTER SOLENOID SEAL, Rear Main SEAL, Front Main INJECTOR ASSEMBLY WASHER, 4-HOLE WASHER, SEALING WASHER, CRUSH Footnotes: Ref No. 9- are not illustrated IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE TP Z-F

36 Radiator Mount & Service Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Engine Mount Group 4 IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

37 Radiator Mount & Service Parts Group REF NO. PART NO. QTY. DESCRIPTION 9 SCREEN 50 PRESSURE CAP 7 RADIATOR SCREEN BRACKET-RH 5 8 FAN SHROUD 58 0 CAPSCREW, Hex Flange Head, 5/-8 x / 7 4 FINGER GUARD-RH NUT, Hex Nylon Lock, 5/ WASHER, 5/ RADIATOR MOUNT PLATE 549 CAPSCREW, M8-.5 x 0MM 570 LOCKWASHER, 5/ 57 WASHER, USS, 5/ CAPSCREW, Hex Head, 5/-8 x / RADIATOR MOUNT BRACKET 0 ISO-MOUNT, Top 7 5 FINGER GUARD-LH 8 ISO-MOUNT, Bottom ( piece) WASHER, /8 x -/ NUT, Hex Nylon Lock, / RADIATOR MOUNT 58 8 WASHER, 5/ CAPSCREW, Hex Head, M4 x 5MM CAPSCREW, Hex Head, M4 x 5MM 5 08 BODY CLIP, 5/ RETAINING PLATE LOWER SEAL RETAINING PLATE, Outer CAPSCREW, Hex Head, 5/-8 x 0 5 PETCOCK VALVE 485 SCREEN BRACKET-LH 4858 OVERFLOW HOSE Footnotes: IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE TP Z-F 5

38 Engine & Mount Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Engine Accessories & Replacement Parts Group IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

39 Engine & Mount Group - Gas REF NO. PART NO. QTY. DESCRIPTION 9 ENGINE, Briggs & Stratton, Diahatsu 4 HP Gas 50-0 CAPSCREW, Hex Head, /8- x -/ 55 WASHER, / MOTOR MOUNT - Front CAPSCREW, Hex Head, M8 x 0MM 570 LOCKWASHER, 5/ WASHER, 5/ CAPSCREW, Hex Head, /8- x WASHER, /8 x -/ 0 98 ISO MOUNT, Rear ( piece) 485 MOTOR MOUNT - Upper 57 LOCKWASHER, /8 544 CAPSCREW, Hex Head, M0 x 5MM SPACER,.8 x. x NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x 7 97 ISO MOUNT, Front SPACER,.8 x.50 x MOTOR MOUNT PLATE - RH NUT, Hex Serrated Flange, / MOTOR MOUNT PLATE - LH 4787 PLATE, Iso Mount, Rear Footnotes: IS5000Z/D4 TP Z-F 7

40 Engine Accessories & Service Parts Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. 8 TP Z-F

41 Engine Accessories & Service Parts Group - Gas REF NO. PART NO. QTY. DESCRIPTION * SCREEN * 4 CAPSCREW, Hex Head, M x5mm 59 4 LOCKWASHER, / WASHER, / RADIATOR SHROUD 5 4 NUT, Hex Serrated Flange, / CAPSCREW, Hex Head, /4-0 x /4 8 * RADIATOR & OVERFLOW KIT 9 0 RAIN COVER 0 * AIR CLEANER MOUNT BRACKET (85009) 57 5 NUT, Hex Serrated Flange, 5/-8 * AIR CLEANER (85008) * HOSE CLAMP 4 * INLET HOSE (8508) AIR CLEANER MOUNT PLATE WASHER, 5/ CAPSCREW, Hex Head, 5/-8 x / AIR CLEANER BRACE CAPSCREW, Hex Head, /4-0 x 0 * IGNITION MODULE 55 CAPSCREW, Hex Head, M8 x 5MM 570 LOCKWASHER, 5/ 4788 AIR CLEANER BRACKET CAPSCREW, Hex Head, M8 x 0MM STUB SHAFT 50-8 CAPSCREW, Hex Head, /8- x 7 58 NUT, Hex Serrated Flange, / MUFFLER 9 * 4 NUT, Hex, M8 0 * MUFFLER GASKET Footnotes: * See your local Briggs & Stratton Dealer for service parts IS5000Z/D4 TP Z-F 9

42 Pump Mount & Drive Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 40 TP Z-F

43 Pump Mount & Drive Group - Diesel REF NO. PART NO. QTY. DESCRIPTION NUT, Hex Nylon Lock, / WASHER, Retaining 47 PUMP MOUNT PLATE CAPSCREW, Hex Head, /-0 x -/4 5 8 PULLEY, Pump Drive 8 HUB, Taper Lock 7 5 KEY, 5mm Sq. x 5mm CAPSCREW, Hex Head, /4-0 x PULLEY, Pump Drive KEY, 5/ Sq. x -/4 4 BELT, Pump Drive (set of ) CAPSCREW, Hex Head, /- x SPRING, Extension, Swivel End WASHER, / HOSE, -/4 50 NUT, Hex, Jam, / CAPSCREW, Hex Head, /8- x 4-/ 8 44 SPRING ANCHOR BRACKET SPACER,.9 x.75 x WASHER, /8 x -/4 500 NUT, Hex, Side Lock, / WASHER, / SPACER,.8 x.50 x PULLEY, Idler, Flat 5 57 BUSHING, Brass 4574 PUMP DRIVE IDLER ARM SHAFT, Idler Pivot SPACER,.45 x.88 x CAPSCREW, Hex Head, /8- x NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x 58 NUT, Hex Serrated Flange, /8-509 NUT, Hex Nylon Lock, /8- Footnotes: IS5000Z/CD IS5000Z/CDCE IS5000ZCDCE TP Z-F 4

44 Pump Mount & Drive Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

45 Pump Mount & Drive Group - Gas REF NO. PART NO. QTY. DESCRIPTION NUT, Hex Nylon Lock, / WASHER, Retaining 47 PUMP MOUNT PLATE CAPSCREW, Hex Head, /-0 x -/4 5 8 PULLEY, Pump Drive 8 HUB, Taper Lock 7 5 KEY, 5mm Sq. x 5mm CAPSCREW, Hex Head, /4-0 x 9 80 PULLEY, Pump Drive KEY, /4 Sq. x 4 BELT, Pump Drive (set of ) CAPSCREW, Hex Head, /- x SPRING, Extension, Swivel End WASHER, / HOSE, -/4 50 NUT, Hex, Jam, / CAPSCREW, Hex Head, /8- x 4-/ 8 44 SPRING ANCHOR BRACKET SPACER,.9 x.75 x WASHER, /8 x -/4 500 NUT, Hex, Side Lock, / WASHER, / SPACER,.8 x.50 x PULLEY, Idler, Flat 5 57 BUSHING, Brass 4574 PUMP DRIVE IDLER ARM SHAFT, Idler Pivot CAPSCREW, Hex Head, /8- x NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x 58 NUT, Hex Serrated Flange, /8-509 NUT, Hex Nylon Lock, / SPACER,. x.75 x.5 Footnotes: IS5000Z/D4 TP Z-F 4

46 PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B A, B See Gearbox & Mount Group A, 0B See Pump Mount & Drive Group IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE 8 Copyright 004 Ferris Industries. All Rights Reserved. 44 TP Z-F

47 PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION CAPSCREW, Hex Head, 5/-8 x A 475 CLUTCH ANCHOR (diesel model) B 4789 CLUTCH ANCHOR (gas model) 00 TIE WRAP 4 57 NUT, Hex Serrated Flange, 5/ NUT, Hex Nylon Lock, 5/ WASHER, 5/ WASHER, Clutch Anchor 8 4 CLUTCH ANCHOR PAD KEY, /4 Sq. x (diesel only) BELT, Clutch Drive (set of ) A 4547 CRANKSHAFT BOLT, 7/ x -/ (diesel model) B 4799 CRANKSHAFT BOLT, 7/ x -/4 (gas model) SPACER,.45 x.88 x PTO CLUTCH CAPSCREW, Hex Head, /8- x WASHER, /8 797 PULLEY, Idler 7 58 NUT, Hex Serrated Flange, / SPRING, Extension NUT, Hex, Side Lock, /8-0A 49 SPACER,.5 x.75 x.75 (diesel model) 0B 4784 SPACER,.5 x.75 x.50 (gas model) 50 BUSHING, Flange 0095 GREASE FITTING 455 CLUTCH DRIVE IDLER ARM PIVOT SLEEVE WASHER, / 505 NUT, Hex Nylon Lock, /- 7 5 SCREW HOOK, /8- x 4-/ NUT, Hex Nylon Lock, /8- Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 45

48 Gearbox & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4 A, B A, 7B 4 5 IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

49 Gearbox & Mount Group REF NO. PART NO. QTY. DESCRIPTION 78 GEARBOX 449 GEARBOX MOUNT BRACKET A 908 PULLEY, Gearbox Input (diesel model) B 84 PULLEY, Gearbox Input (gas model) KEY, /4 Sq. x CAPSCREW, Hex Head, /4-0 x 089 HUB, Taper Lock 7A 794 PULLEY, Spindle (diesel model) 7B 085 PULLEy, Spindle (gas model) NUT, Hex Nylon Lock, / WASHER, Retaining CARRIAGE BOLT, /- x 54 CARRIAGE BOLT, /- x CAPSCREW, Hex Head, 5/-8 x LOCKWASHER, 5/ WASHER, 5/ Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 47

50 Motion Control Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart A, B A, 7B NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 4 IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 48 TP Z-F

51 Motion Control Group - Upper REF NO. PART NO. QTY. DESCRIPTION A 4740 CONTROL HANDLE - LH B 474 CONTROL HANDLE - RH (not shown) 08 FOAM GRIP 50- CAPSCREW, Hex Head, 5/-8 x / REVERSE RETURN BOLT NEUTRAL RETURN PLATE 45 SPRING, Reverse Return WASHER, 5/ 8 59 NUT, Hex Serrated Flange, 5/ NUT, Hex Nylon Lock, 5/ NUT, Hex, 5/-4 5 HAIRPIN CLIP 0979 CLEVIS, 5/ PIN, Clevis, 5/ x 4 57 NUT, Hex Serrated Flange, 5/ CAPSCREW, Hex Head, 5/-8 x -/4 TFL 50-4 CAPSCREW, Hex Head, /8- x -/4 7A 4775 MOTION CONTROL SHAFT - LH 7B 4774 MOTION CONTROL SHAFT - RH (not shown) NUT, Hex Nylon Lock, / BEARING, Flange CAPSCREW, Hex Head, /8- x 58 4 NUT, Hex Serrated Flange, /8-9 CONTROL DAMPENER 50-0 CAPSCREW, Hex Head, /8- x -/ WASHER, Fender, / SPACER,.9 x.75 x CAPSCREW, Hex Head, /8- x -/ CONTROL ROD NUT, Hex, / WASHER, /8 0 4 BALL JOINT, / BEARING, Flange CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, 5/-8 x TFL NEUTRAL LOCK PLATE 5 79 GROMMET SCREW, Phillips, #0-4 x 7 * SWITCH (see electrical schematic) NUT, Hex, # CONTROL LEVER BASE LOCKWASHER, 5/ CAPSCREW, Hex Head, 5/-8 x Footnotes: * - See Electrical Schematic for switch part number IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 49

52 Motion Control Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 50 TP Z-F

53 Motion Control Group - Lower REF NO. PART NO. QTY. DESCRIPTION 49 CONTROL ROD 505 NUT, Hex, / LINK, Neutral Adjust 4 57 NUT, Hex, /8-4 LH CAPSCREW, Hex Head, /8- x 55 WASHER, /8 7 9 BALL JOINT, /8-4 LH, Female 8 5 NUT, Hex Serrated Flange, / SPACER,.9 x.75 x CONTROL ARM CAPSCREW, Hex Head, /4-0 x -/4 509 NUT, Hex Nylon Lock, /8- Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 5

54 Hood, Bumper & Shield Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Oil Cooler & Mount Group IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. 5 TP Z-F

55 Hood, Bumper & Shield Group - Diesel REF NO. PART NO. QTY. DESCRIPTION SCREW, Allen Head, /4-0 x / HOOD 4755 REAR HOOD SUPPORT REAR SHIELD BUMPER 508- CAPSCREW, Hex Head, /-0 x -/ SKID SHIELD NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x -/ 0 55 WASHER, / SPACER,.8 x.50 x WASHER, /8 x -/4 59 NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, 5/-8 x WASHER, 5/ BODY CLIP, 5/ NUT, Hex Serrated Flange, 5/ CAPSCREW, Hex Head, /8- x 0 58 NUT, Hex Serrated Flange, / DEBRIS SHIELD SUPPORT PLATE 09 TIE WRAP 4 5 NUT, Hex Serrated Flange, / RADIATOR SHROUD 5 4 BODY CLIP, / RADIATOR SEAL ANGLE FOAM SEAL, GROMMET FOAM SEAL, 509- FOAM SEAL, Footnotes: IS5000Z/CD (S/N: 40 & below) TP Z-F 5

56 Hood, Bumper & Shield Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Oil Cooler & Mount Group IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 54 TP Z-F

57 Hood, Bumper & Shield Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 4855 RADIATOR SHROUD HOOD 599- SCREW, Allen Head, /4-0 x / REAR HOOD SUPPORT CAPSCREW, Hex Head, 5/-8 x /4 555 WASHER, 5/ FLYWHEEL GUARD-RH (Export models only) NUT, Hex Nylon Lock, 5/ REAR SHIELD BUMPER 508- CAPSCREW, Hex Head, /-0 x -/ 4758 SKID SHIELD 5098 NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x -/ WASHER, / SPACER,.8 x.50 x WASHER, /8 x -/ NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, 5/-8 x 08 4 BODY CLIP, 5/ NUT, Hex Serrated Flange, 5/ CAPSCREW, Hex Head, /8- x 4 58 NUT, Hex Serrated Flange, / DEBRIS SHIELD 4849 FLYWHEEL GUARD-LH (Export models only) SUPPORT PLATE 8 09 TIE WRAP 9 59 NUT, Hex Nylock Flange, / MOUNT, Water Separator CAPSCREW, Hex Head, /4-0 x / WASHER, /4 5 4 BODY CLIP, / SIDE BAFFLE 5 00 TIE WRAP 077 GROMMET WIPER SEAL, WIPER SEAL, Footnotes: IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE TP Z-F 55

58 Hood, Bumper & Shield Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. 5 TP Z-F

59 Hood, Bumper & Shield Group - Gas REF NO. PART NO. QTY. DESCRIPTION 4797 HOOD 599- SCREW, Allen Hd, /4-0 x / PIN, Cotter RUBBER LATCH PIN, Clevis 57 NUT, Hex Nylon Lock, # WASHER, Fender, / RUBBER BUMPER SCREW, Phillips, Pan Hd, #0-4 x / SHROUD COVER-RH 5 4 BODY CLIP, / HOOD MOUNT CHANNEL-RH 5 NUT, Hex Serrated Flange, / CLAMP, Vinyl AIR BAFFLE-RH CAPSCREW, Hex Head, /4-0 x 5/ OVERFLOW BOTTLE MOUNT FOAM SEAL, REAR HOOD SUPPORT REAR SHIELD BUMPER 508- CAPSCREW, Hex Head, /-0 x -/ 4758 SKID SHIELD NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x -/ 55 4 WASHER, / SPACER,.8 x.50 x WASHER, /8 x -/ NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, 5/-8 x 555 WASHER, 5/ 08 4 BODY CLIP, 5/ NUT, Hex Serrated Flange, 5/ CAPSCREW, Hex Head, /8- x 58 4 NUT, Hex Serrated Flange, / DEBRIS SHIELD AIR BAFFLE-LH HOOD MOUNT CHANNEL-LH SHROUD COVER-LH SPACER,.8 x.50 x.7 Footnotes: IS5000Z/D4 TP Z-F 57

60 Oil Cooler, Mount & Radiator Expansion Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 See Hood, Bumper & Shield Group IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. 58 TP Z-F

61 Oil Cooler, Mount & Radiator Expansion Tank Group REF NO. PART NO. QTY. DESCRIPTION 50-8 CAPSCREW, Hex Head, 5/-8 x 55 4 WASHER, / OIL COOLER PIVOT PLATE 4 00 COLLAR, Split, SEAT MOUNT STOP 77 OIL COOLER CAPSCREW, Hex Head, /4-0 x / NUT, Hex Nylon Lock, / NUT, Hex Serrated Flange, / OIL COOLER MOUNT 475 COOLER MOUNT ANCHOR 08 BODY CLIP, 5/ SCREW, Allen Head, /4-0 x /4 4 9 KNOB 5 59 NUT, Hex Serrated Flange, 5/ TANK MOUNT BRACKET CAPSCREW, Hex Head, /4-0 x WASHER, / HOSE, EXPANSION TANK, Complete * 88-5 CAP 4778 OIL COOLER MOUNT PLATE-LH Footnotes: IS5000Z/CD (S/N: 40 & below) TP Z-F 59

62 Oil Cooler, Mount & Radiator Expansion Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hood, Bumper & Shield Group IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 0 TP Z-F

63 Oil Cooler, Mount & Radiator Expansion Tank Group REF NO. PART NO. QTY. DESCRIPTION CAPSCREW, Hex Head, 5/-8 x 55 5 WASHER, / OIL COOLER PIVOT PLATE OVERFLOW HOSE HOSE CLAMP 88-4 EXPANSION TANK, Complete * 88-5 CAP CAPSCREW, Hex Head, /4-0 x WASHER, / NUT, Hex Nylon Lock, / OIL COOLER MOUNT PLATE-LH 59 4 NUT, Hex Serrated Flange, 5/-8 08 BODY CLIP, 5/ COOLER PIVOT ANCHOR SCREW, Allen Head, /4-0 x / COOLER LOCK BRACKET 00 COLLAR, Split, 7 9 KNOB NUT, Hex Serrated Flange, / OIL COOLER OIL COOLER MOUNT Footnotes: IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE TP Z-F

64 Hydraulic Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5 TOP FRONT FRONT IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

65 Hydraulic Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 47 CAP, Reservoir 4587 HYDRAULIC OIL RESERVOIR 0 4 FITTING, NPT - JIC # HOSE ASSEMBLY (8 ) 5 77 OIL COOLER 0 FITTING, TEE, JIC #8, NPT HOSE ASSEMBLY ( ) HOSE ASSEMBLY (4 ) 9 47 HOSE ASSEMBLY (9 ) PLUG, / NPT 5 FILTER HEAD 57 FILTER 47 HOSE ASSEMBLY (4 ) HOSE ASSEMBLY (40 ) 5 8 HYDRAULIC WHEEL MOTOR, Complete (includes Ref & 7) 04- KEY NUT & COTTER PIN HYDRAULIC HOSE ASSEMBLY HYDRAULIC FITTING, O-Ring, 90 Deg HYDRAULIC PUMP - LH 7 HYDRAULIC PUMP - RH Footnotes: IS5000Z/CD (S/N: 40 & below) TP Z-F

66 Hydraulic Group - Diesel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5 4 TOP FRONT FRONT 0 0 IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 4 TP Z-F

67 Hydraulic Group - Diesel REF NO. PART NO. QTY. DESCRIPTION 47 CAP, Reservoir 4587 HYDRAULIC OIL RESERVOIR 0 4 FITTING, NPT - JIC # HOSE ASSEMBLY (4 ) 5 77 OIL COOLER 04 FITTING, TEE, JIC # HOSE ASSEMBLY (-/ ) HOSE ASSEMBLY (5 ) HOSE ASSEMBLY (9 ) 0 47 HOSE ASSEMBLY (9 ) 098 PLUG, / NPT 5 FILTER HEAD 57 FILTER 4 0 FITTING, TEE, JIC #8, NPT 5 47 HOSE ASSEMBLY (4 ) 470 HOSE ASSEMBLY (40 ) 7 8 HYDRAULIC WHEEL MOTOR, Complete (includes Ref 8 & 9) KEY NUT & COTTER PIN HYDRAULIC HOSE ASSEMBLY HYDRAULIC FITTING, O-Ring, 90 Deg. 75 HYDRAULIC PUMP - LH 7 HYDRAULIC PUMP - RH Footnotes: IS5000Z/CD (S/N: 4 & above) IS5000Z/CDCE IS5000ZCDCE TP Z-F 5

68 Hydraulic Group - Gas NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4 5 TOP FRONT FRONT IS5000Z/D4 Copyright 004 Ferris Industries. All Rights Reserved. TP Z-F

69 Hydraulic Group - Gas REF NO. PART NO. QTY. DESCRIPTION 47 CAP, Reservoir 4587 HYDRAULIC OIL RESERVOIR 0 4 FITTING, NPT - JIC # HOSE ASSEMBLY (58 ) 5 77 OIL COOLER HOSE ASSEMBLY ( ) 7 04 FITTING, TEE, JIC # HOSE ASSEMBLY (5 ) 9 47 HOSE ASSEMBLY (9 ) PLUG, / NPT 5 FILTER HEAD 57 FILTER 0 FITTING, TEE, JIC #8, NPT HOSE ASSEMBLY (0 ) HOSE ASSEMBLY (40 ) 8 HYDRAULIC WHEEL MOTOR, Complete (includes Ref 7 & 8) KEY NUT & COTTER PIN HYDRAULIC HOSE ASSEMBLY HYDRAULIC FITTING, O-Ring, 90 Deg. 75 HYDRAULIC PUMP - LH 7 HYDRAULIC PUMP - RH HYDRAULIC FITTING, O-Ring, Str. Footnotes: IS5000Z/D4 TP Z-F 7

70 Parking Brake Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 8 TP Z-F

71 Parking Brake Group - Upper REF NO. PART NO. QTY. DESCRIPTION 70 GRIP 459 BRAKE HANDLE 5095 NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, 5/-8 x 5 57 NUT, Hex Serrated Flange, 5/-8 45 BRAKE HANDLE MOUNT CAPSCREW, Hex Head, /4-0 x -/ NUT, Hex Serrated Flange, / CAPSCREW, Hex Head, /8- x / BEARING, Flange 450 BRAKE HANDLE SHAFT 458 BRAKE LINKAGE PIVOT 500- CAPSCREW, Hex Head, /4-0 x / WASHER, / CAPSCREW, Hex Head, /8- x -/4 TFL 45 SWITCH MOUNT BRACKET 7 5 NUT, Hex Serrated Flange, /4-0 8 * * SWITCH (see electrical schematics) Footnotes: * - See Electrical Schematic for switch part number IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 9

72 Parking Brake Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. See Parking Brake Group - Upper A, B 5 See Rear Suspension Group A, 7B 4 9 IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 70 TP Z-F

73 Parking brake Group - Lower REF NO. PART NO. QTY. DESCRIPTION 50-8 CAPSCREW, Hex Head, /8- x -/4 55 WASHER, /8 475 SPACER,.9 x.00 x SPACER,.8 x.50 x NUT, Hex Nylon Lock, / NUT, Hex Nylon Lock, 5/ WASHER, 5/ 8 SPRING, Compression LINK, Brake Lock 0 09 CABLE, Brake A 4504 BRACKET, Cable Mount-LH B 4505 BRACKET, Cable Mount-RH (not shown) 494 SPRING, Compression 54 WASHER, Fender, 5/ 4 50 NUT, Hex, 5/ ADJUSTER, Brake Linkage 5 HAIRPIN CLIP 7A 79 BRAKE CALIPER, LH 7B 80 BRAKE CALIPER, RH (not shown) 8 40 MOUNT, Brake Caliper 9 9 HUB, 8 Brake Disc Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 7

74 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side A, B IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 7 TP Z-F

75 Rear Suspension Group REF NO. PART NO. QTY. DESCRIPTION 598 SET SCREW, Square Hd, /- x 50 NUT, Hex, Jam, / SPRING COMPRESSION PLATE SPRING RETAINER 5 SPRING, Suspension A 450 SPRING SADDLE-LH B 450 SPRING SADDLE-RH (not shown) WHEEL MOTOR MOUNT 8 08 SUSPENSION A-ARM, Upper, Complete (includes Ref No. 9 & 0) 9 50 BUSHING, Flange GREASE FITTING PIVOT SLEEVE, Long PIVOT SLEEVE, Short 9 8 O-RING WASHER, A-Arm CAPSCREW, Allen Head, /- x NUT, Hex Nylon Lock, / SUSPENSION A-ARM, Lower, Complete (includes Ref No. 9 & 0) CAPSCREW, Hex Head, /-0 x NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /-0 x -/ CAPSCREW, Hex Head, /- x -/ 4059 SPACER PLATE 5 NUT, Hex, Side Lock, /- Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 7

76 Mower Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side A, 8B A, B A, 4B See Hanger Chains Group A, B IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 74 TP Z-F

77 Mower Deck Lift Group REF NO. PART NO. QTY. DESCRIPTION DECK LIFT LOCK 50 HAIRPIN CLIP DECK LIFT PEDAL * SAFETY WALK PIN, Clevis, / x -/ WASHER, / 4 COLLAR, Split, / NUT, Hex Nylon Lock, / CAP DECK LIFT PIVOT ARM SPACER,.8 x.50 x DECK HEIGHT PLATE * 0 DECAL, Deck Height 50-4 CAPSCREW, Hex Head, /8- x -/4 08 PIN, / x -/ w/ Lanyard LIFT PIVOT BOLT PIN, Roll, / x -/ 5 4 SHIM WASHER GREASE FITTING 8A 4584 REAR DECK LIFT FRAME - LH 8B 4585 REAR DECK LIFT FRAME - RH (not shown) SPRING ROD PIVOT NUT, Hex, 5/8- A DECK LIFT PIVOT - LH B DECK LIFT PIVOT - RH (not shown) PIN, Spring, / x -/ WASHER, 5/8 4A 475 DECK LIFT LINK - LH 4B 475 DECK LIFT LINK - RH (not shown) WASHER, USS, 5/8 5 PIN, Roll, / x /4 7 SPRING, Deck Lift DECK LIFT ROD SPRING ROD SPACER,. x.0 x SPRING ROD PIVOT CAPSCREW, Hex Head, / DECK LIFT SHAFT & MOUNT ASSEMBLY CAPSCREW, Hex Head, /-0 x DECK LIFT LINK 5098 NUT, Hex Nylon Lock, / NUT, Hex, Jam, Nylon Lock, 5/8- Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 75

78 Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Front Wheels & Tires Rear Wheels & Tires 9 0 IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE Copyright 004 Ferris Industries. All Rights Reserved. 7 TP Z-F

79 Wheels & Tires Group REF NO. PART NO. QTY. DESCRIPTION WHEEL & TIRE ASSEMBLY, Front, x.5 x, Complete (includes Ref -5) 577 TIRE, Front, x.5 x - WHEEL ASSEMBLY, Front, Complete (includes Ref 4 & 5) 4 S- 4 BEARING, Taper Roller ( per tire) 5 S- 4 GREASE SEAL ( per tire) ADAPTER, Caster Wheel ( per tire)r CAPSCREW, Hex Head, /- x 8-/ NUT, Hex Nylon Lock, /- 9 5 WHEEL & TIRE ASSEMBLY, Rear, x x, Complete (includes Ref 0 & ) 0 5- TIRE, Rear, x x 5- WHEEL ASSEMBLY, Rear, for x x Tires 5 0 WHEEL LUG, / x -5/8 Footnotes: IS5000Z/CD IS5000Z/D4 IS5000Z/CDCE IS5000ZCDCE TP Z-F 77

80 Operator Presence/Safety Circuit ENGINE BLOCK NEGATIVE BATTERY CABLE 4790 NEGATIVE BATTERY CABLE 4789 IS5000Z/CD WIRE HARNESS IGNITION SWITCH POSITION CIRCUIT MAKE. OFF none 0A FUSE 0. HEAT AC CHASSIS GROUND. RUN 0 + AC 4. START AC PTO CLUTCH 884 / / VIOLET VIOLET BLUE NC NO COM 4 5 BATTERY VIOLET #50 4 0A FUSE 0 #0 IGNITION SWITCH 88- #9 #7 / AC POSITIVE BATTERY CABLE A FUSE 77 PTO SWITCH 80 GRAY 0A FUSE 0 NO NO ALARM HORN 594 / NEUTRAL SWITCH-RH 48 GLOW PLUG INDICATOR 88-4 TEMPERATURE SWITCH TO GLOW PLUGS NEUTRAL SWITCH-LH 48 NO NO / / NC NC SEAT SWITCH 094 / / / NC NO BRAKE SWITCHES 8 VIOLET 5 4 BLUE 4 / / GRAY INDICATOR GAUGE 59 GRAY HOURMETER 000 VOLTMETER 87 TEMPERATURE GAUGE 48 DIODE PLUG 88-5 TO FUEL SOLENOID / TEMPERATURE SENSOR 90 / 0A MAXI FUSE 9 / OIL PRESSURE SWITCH STARTER MOTOR AND SOLENOID FUSE HOLDER ASSEMBLY 475 NC NO ALTERNATOR FOUR GAUGE WIRE HARNESS 440 VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY 49 IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. 78 TP Z-F

81 Charging Circuit ENGINE BLOCK NEGATIVE BATTERY CABLE 4790 NEGATIVE BATTERY CABLE 4789 IS5000Z/CD WIRE HARNESS IGNITION SWITCH POSITION CIRCUIT MAKE. OFF none 0A FUSE 0. HEAT AC CHASSIS GROUND. RUN 0 + AC 4. START AC PTO CLUTCH 884 / / VIOLET VIOLET BLUE NC NO COM 4 5 BATTERY VIOLET #50 4 0A FUSE 0 #0 IGNITION SWITCH 88- #9 #7 / AC POSITIVE BATTERY CABLE A FUSE 77 PTO SWITCH 80 GRAY 0A FUSE 0 NO NO ALARM HORN 594 / NEUTRAL SWITCH-RH 48 GLOW PLUG INDICATOR 88-4 TEMPERATURE SWITCH TO GLOW PLUGS NEUTRAL SWITCH-LH 48 NO NO / / NC NC SEAT SWITCH 094 / / / NC NO BRAKE SWITCHES 8 VIOLET 5 4 BLUE 4 / / GRAY INDICATOR GAUGE 59 GRAY HOURMETER 000 VOLTMETER 87 TEMPERATURE GAUGE 48 DIODE PLUG 88-5 TO FUEL SOLENOID / TEMPERATURE SENSOR 90 / 0A MAXI FUSE 9 / OIL PRESSURE SWITCH STARTER MOTOR AND SOLENOID FUSE HOLDER ASSEMBLY 475 NC NO ALTERNATOR FOUR GAUGE WIRE HARNESS 440 VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY 49 IS5000Z/CD (S/N: 40 & below) TP Z-F 79

82 Glow Plug Heat Circuit ENGINE BLOCK NEGATIVE BATTERY CABLE 4790 NEGATIVE BATTERY CABLE 4789 IS5000Z/CD WIRE HARNESS IGNITION SWITCH POSITION CIRCUIT MAKE. OFF none 0A FUSE 0. HEAT AC CHASSIS GROUND. RUN 0 + AC 4. START AC PTO CLUTCH 884 / / VIOLET VIOLET BLUE NC NO COM 4 5 BATTERY VIOLET #50 4 0A FUSE 0 #0 IGNITION SWITCH 88- #9 #7 / AC POSITIVE BATTERY CABLE A FUSE 77 PTO SWITCH 80 GRAY 0A FUSE 0 NO NO ALARM HORN 594 / NEUTRAL SWITCH-RH 48 GLOW PLUG INDICATOR 88-4 TEMPERATURE SWITCH TO GLOW PLUGS NEUTRAL SWITCH-LH 48 NO NO / / NC NC SEAT SWITCH 094 / / / NC NO BRAKE SWITCHES 8 VIOLET 5 4 BLUE 4 / / GRAY INDICATOR GAUGE 59 GRAY HOURMETER 000 VOLTMETER 87 TEMPERATURE GAUGE 48 DIODE PLUG 88-5 TO FUEL SOLENOID / TEMPERATURE SENSOR 90 / 0A MAXI FUSE 9 / OIL PRESSURE SWITCH STARTER MOTOR AND SOLENOID FUSE HOLDER ASSEMBLY 475 NC NO ALTERNATOR FOUR GAUGE WIRE HARNESS 440 VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY 49 IS5000Z/CD (S/N: 40 & below) Copyright 004 Ferris Industries. All Rights Reserved. 80 TP Z-F

83 Cranking Circuit ENGINE BLOCK NEGATIVE BATTERY CABLE 4790 NEGATIVE BATTERY CABLE 4789 IS5000Z/CD WIRE HARNESS IGNITION SWITCH POSITION CIRCUIT MAKE. OFF none 0A FUSE 0. HEAT AC CHASSIS GROUND. RUN 0 + AC 4. START AC PTO CLUTCH 884 / / VIOLET VIOLET BLUE NC NO COM 4 5 BATTERY VIOLET #50 4 0A FUSE 0 #0 IGNITION SWITCH 88- #9 #7 / AC POSITIVE BATTERY CABLE A FUSE 77 PTO SWITCH 80 GRAY 0A FUSE 0 NO NO ALARM HORN 594 / NEUTRAL SWITCH-RH 48 GLOW PLUG INDICATOR 88-4 TEMPERATURE SWITCH TO GLOW PLUGS NEUTRAL SWITCH-LH 48 NO NO / / NC NC SEAT SWITCH 094 / / / NC NO BRAKE SWITCHES 8 VIOLET 5 4 BLUE 4 / / GRAY INDICATOR GAUGE 59 GRAY HOURMETER 000 VOLTMETER 87 TEMPERATURE GAUGE 48 DIODE PLUG 88-5 TO FUEL SOLENOID / TEMPERATURE SENSOR 90 / 0A MAXI FUSE 9 / OIL PRESSURE SWITCH STARTER MOTOR AND SOLENOID FUSE HOLDER ASSEMBLY 475 NC NO ALTERNATOR FOUR GAUGE WIRE HARNESS 440 VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY 49 IS5000Z/CD (S/N: 40 & below) TP Z-F 8

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