MARINE DIESEL PARTS MANUAL

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1 MARINE DIESEL PARTS MANUAL MODEL M-18 PART NUMBER jf~ rwesterbeke WESTERBEKECORPORATION ~ MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA

2 UNIVERSAL DIESEL FAST MOVING PARTS Model: M-18 Cubic Inches: 34.8 Air FIlter Air Filter Element Alternator Ammeter Belt Dipstick Exhaust Manifold Exhaust Manifold Gasket Flter, Lube OD Filter, Fuel OU FUter, Electric Uft Gasket, Head Gasket, on Pan Gasket Set, Upper Gas~et Set, Complete Glow Plug - Harness, 5 FT. EXT. Harness, 10 FT~ EXT. Harness, Engine (A) Heat Exchanger Heat Exchanger End Cap Heat Exchanger Gasket ( B) Injector Injection Pump Injection Hardware Kit Injector Nozzle Injector Return Une Isolators Ignition Switch Manuals, Operators Manuals, Parts Manuals, Technical OU Drain Washer Kit OU Pump Number of cylinders: 2 Mfg. Years: Horsepower: 14 Weight: OD Pressure SwItch N/A Panel, Standard Panel, Deluxe Panel, Custom Pump, Fresh Water Pump, Mounting Gasket Pump, RebuDd KIt N/A (2) Pump, Sea Water (C) Pump Mounting Gasket Pump, Impeller Pump, Repair Kit N/A Pump, Seal Pump Conversion Kit Oncludes pump) Pump Conversion KIt (excludes pump) :~ PTO Pulley KIt N/A Pump, Fuel Uft Shim, Cylinder Head J01119 SEE BELOW Spare Parts KIt A Spare Parts Kit B Starter SEE BELOW Starter Solenoid SEE BELOW (D) Tachometer N/A Tachometer with Hour Meter Tank, Coolant Recovery Thermostat Element Thermostat Element Gasket - N/A Thermostat MTG Gasket Valve Cover Gasket Water Temp Meter Water Temp Sender Water Injected Elbow N/A Zinc Notes: A.) pin IS THE OLDER STYLE EXCHANGER AND IS LATEST STYLE(2") B.) QTY AND QTY - 1 PIN USED PER ENGINE. C.) NEW STYLE SHERWOOD PUMP - INFORMATION ON OLD STYLE SHERWOOD AND OBERDORFER AVAILABLE IN PARTS MANUALS. D.) pin WITH STUDS OR PIN WITH SCREWS.

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4 TABLE OF CONTENTS Alternator Group Bell Housing Group Camshaft Group Control Panels Crankcase Group Cylinder Head Group Engine Stop Lever Group Flywheel Group Fuel Camshaft Group Fuel Filter Group Gear Case Group Governor Group Head Cover Group Heat Exchanger Group How To Order Parts... 1 Inlet Manifold Group..,... "... " Main Bearing Case Group Name Plate Group Nozzle Holder Nozzle Holder Group Oil Pan Group Orberdorfer Water Pump Piston Crankshaft Group Sherwood Water Pump... 52

5 (Table of Contents Continued) Speed Control Plate Group Throttle Bracket Group Valve Rocker Arm Group...,... ; Water F lange Group Water Pump Group Wiring Diagram ii

6 1

7 CRANKC ASE GROUP 2

8 CRANK CASE GROUP Item Part No. Unit Description Crankcase Assembly 2 Order by Item No Plug, Expansion Plug, Expansion Cap, Sealing Freeze Cap, Sealing Freeze Plug Plug Plug Pin, Straight Pin, Straight Pin, Pipe Pin, Pipe Liner, Cylinder O-Ring Cover, Water Gasket, Water Cover Bolt Bushing, Drain Cock Pump Oil Assembly Gasket, Oil Pump Bolt, Oil Pump Cock, Drain Block Gear, Oil Pump Drive Key, Feather Nut Washer, Craw Switch,Oil Front Mount - Port Side Front Mount - Starboard Side Front Mount - Port Side 16" Center Front Mount - Starboard Side 16" Center Point Combination Mount Washer Plain Washer Split Lock Screw Hex Head Cap Mount - Flexible 3

9 OIL PAN GROUP 4

10 OIL PAN GROUP Item Part No. Unit Description Oil Pan Gasket, Oil Pan Bolt Washer, Spring Screen, Oil Bolt, Oil Screen O Ring Dip Stick Oil Gauge Tube Gasket, Oil Gauge Tube Bolt Drain Kit 5

11 CYLINDER HEAD GROUP 6

12 CYLINDER HEAD GROUP Item Part No. Unit Description Hook, Engine Stud Bolt Nut Washer Spring Cylinder Head Assembly 7 Order by Item No Freeze Plug Freeze Plug Plug Guide, Inlet Valve Guide, Exhaust Valve Bolt, Cylinder Head Stud, Cylinder Head Nut, Cylinder Head Bolt Gasket, Cylinder Head Shim, Cylinder Head Gasket Washer 7

13 GEAR CASE GROUP 8

14 GEAR CASE GROUP Item Part No. Unit Description Compo Case Gear 2 Order by Item No Plug Pin O Ring Gear Case Pin Start Spring Gasket - Gear Case Bolt Bolt Bolt Bolt Washer - Spring Adapter - Filter Seal - Oil Filter - Oil Assembly Valve - Relief 16 Order by Item No O Ring Washer - Spring Gasket - Water Pump Stud Sherwood Water Pump Nut 9

15 MAIN BEARING CASE 10

16 MAIN BEARING CASE GROUP Item Part No. Unit Description Assembly Case Main Bearing 2 Order by Item No.1 3 Order by Item No Bolt, Bearing Case Washer, Bearing Case Gasket, Bearing Case Cover, Bearing Case Gasket Bearing Case Cover Bolt, Bearing Case Cover Top Bolt, Bearing Case Cover, Side Seal, Oil Assembly Case, Main Bearing 2 13 Order by Item No Order by Item No Bolt, Bearing Case Washer, Bearing Case 2 11

17 HEAD COVER GROUP 12

18 HEAD COVER GROUP Item Part No. Unit Description Cover, Valve Packing, Valve Cover Nut, Cap Gasket Cover, Decamp. Hole Gasket Bolt Cap, Oil Filler O-Ring Camp. Shaft, Decompress Bolt, Decompress Nut O-Ring Holder Decompress Wire Bolt, Decompress Holder Spring, Decompress Bolt, Decompress Shaft Washer, Spring Decamp. Shaft Plate, Breather Element Plate, Breather Element Element, Breather Oil Shield, Breather Screw Joint, Breather Pipe Hose, Breather 13

19 INLET MANIFOLD GROUP 14

20 INLET MANIFOLD GROUP Item Part No. Unit Description Intake Gasket Gasket Bolt Bolt Washer, Spring Gasket, Exhaust Manifold Stud Nut Washer, Spring Exhaust Manifold Gasket Flange Nut Stud Stud Fitting Hose Plug Cap Air Cleaner Bracket Hose Clamp Fuel Return Bracket Bolt Washer, Spring Bolt Washer Washer, Spring Nut Clip 32 See page 38 1 Fuel Filter Hose Clamp 15

21 VALVE ROCKER ARM GROUP 16

22 VALVE ROCKER ARM GROUP Item Part No. Unit Description Valve, Inlet Valve, Exhaust Spring, Valve Retainer, Valve Spring Collet, Valve Spring Seal, Valve Stem Cap, Valve Assembly Shaft, Rocker Arm 9 Order by Item No Screw, Set Bracket, Rocker Arm Stud Nut, Rocker Arm Bracket Washer, Plain Screw, Set Washer Spring, Rocker Arm Cir-Clip, External Assembly Rocker Arm Bush, Rocker Arm Screw, Adjusting Nut 17

23 CAMS HAFT GROUP, I I 18

24 CAMSHAFT GROUP Item Part No. Unit Description Tappet Rod, Push Assembly Camshaft 4 Order by Item No Plug Blind Gear, Camshaft Key, Feather Stopper, Camshaft Cir Clip, External Bolt Compo Gear, Idle 12 Order by Item No Bush, Idle Gear Collar, Idle Gear Collar, Idle Gear Cir Clip, External Shaft, Idle Gear Bolt 19

25 ENGINE STOP LEVER GROUP " QD[qD l... - r0 [0( ) CDi<D :

26 ENGINE STOP LEVER GROUP Item Part No. Unit Description Cover, Injection Pump, (Rear) Gasket, O.P. Pump Bolt Assembly Apparatus, Idling Assembly Bolt, Adjusting, Injection Pump 6 Order by Item No.5 7 Order by Item No Nut, Order No Nut, Cap, Order No Packing, Order No Cap, Order No Assembly Lever, Engine Stop Cover, Injection Pump 14 Order by Item No Order by Item No O Ring, Stop Lever Pin, Spring wino Spring, Stop Lever Stopper, Bolt Nut, Stopper 21 Non Sale 22 Non Sale Gasket, Breather Bolt Bolt Holder, Wire 21

27 PISTON, CRANKSHAFT GROUP... I I I.', I I ~~--.:(D ~ 2,.) 22

28 PISTON, CRANKSHAFT GROUP Item Part No. Unit Description Piston Assembly Piston Ring Piston Pin Cir-Clip, Piston Pin Assembly Rod, Connecting 6 Order by Item No Bush, Piston Pin Bolt, Connecting Rod Metal, Crank Pin Compo Crankshaft 11 Order by Item No Plug Pin 13 Order by Item No Gear Crank Key, Feather Oil Slinger Collar, Crankshaft O-Ring Bearing, Crankshaft Bearing, Metal Crankshaft Bearing, Side Bearing, Side 2 23

29 Fl \II.> '''''HEE lgro UP 24

30 FLYWHEEL GROUP Item Part No. Unit Description Compo Flywheel 2 Order by Item No Gear, Ring Bolt, Flywheel Washer, Flywheel Rear End Plate Pin, Straight Bolt Assembly Starter Bolt, Starter Gasket Solenoid 25

31 NOZZLE HOLDER GROUP 26

32 NOZZLE HOLDER GROUP Item Part No. Unit Description Assembly, Nozzle Assembly, Nozzle Gasket Pipe, Injection Pipe, Injection Clamp Pipe Clamp Pipe Screw, with Washer, (Pipe Cleaner) Glow Plug Wire, Grow Plug Hose, Fuel Return Clamp,Hose Fuel Return Connector Mounting Bracket Fuel Return Assembly Gasket Bleed Screw Gasket Bleed Screw Fuel Return Hose 27

33 SPEED CONTROL PLATE GROUP 28

34 SPEED CONTROL PLATE GROUP Item Part No. Unit Description Bolt, Adjusting (Speed Control) Nut, Speed Control Packing, Speed Control Nut, Cap, Speed Control Cap, Speed Control Lever, Speed Control Key, Feather O-Ring Washer, Plain Nut Plate, Friction Cover, Speed Control Gasket, Control Plate Bolt Stud Nut Washer, Spring Stopper 19 Non Sale 20 Non Sale 29

35 GOV ERNOR GROUP 30

36 GOVERNOR GROUP Item Part No. Unit Description Spring, Start Spring, Governor Spring, Governor Compo Lever, Governor Assembly Lever, Fork Compo Lever, Fork 7 Order by Item No.6 8 Order by Item No.6 9 Order by Item No.6 10 Order by Item No.6 11 Order by Item No.6 12 Order by Item No Lever, Fork Shaft, Fork Lever Bolt Washer, Spring Holder, Fork Lever Bolt Bolt 31

37 WATER F LANGE GROUP 32

38 WATER FLANGE GROUP Item Part No. Unit Description Drain Cock 1/8 MPT Thermostat Housing Temperature Sender Gasket Thermostat Housing Thermostat Pipe Hose Clamp (USA) Hose Thermostat Mounting Bolts (6mm x 50mm) Bolt Nut Spring Washer Flange Water Gasket Water Flange Stud Hose Clamp No Wire Flex Hose 7/81.0. x 27-1/2 Lg Hose Connector 3/4 MPT to 7/ Hose Wire Flex Hose 7/8 I.D. x 7" Lg Hose Connector E L-90 3/4 MPT to 7/8 Hose 33

39 FUEL CAM SHAFT GROUP 34

40 FUEL CAMSHAFT GROUP Item Part No. Unit Description Assembly Pump, Injection Shim, I njection Pump Bolt Stud Nut Washer, Spring Assembly Camshaft, Fuel Camshaft, Fuel Bearing, Ball Gear, Injection Pump Key, Feather Sleeve, Governor Cir Clip, Governor Sleeve Case, Governor Ball Ball Cir Clip, Governor Ball Case Ball Cir Clip, External Bearing, Ball Cir Clip External Stopper, Fuel Camshaft Bolt Cover Joint Gasket, Cover Stud Nut Washer, Spring 35

41 WATER PUMP GROUP 36

42 WATER PUMP GROUP Item Part No. Unit Description Assembly Pump, Water 2 Order by Unit No Flange, Water Pump Bearing Assembly Mechanical Seal Impeller, Water Pump Pipe, Water Return Gasket, Water Pump Stud Nut Washer, Spring Pulley, Fan Drive Key, Feather Nut, Crankshaft Washer, Crankshaft Pulley, Fan Bolt Washer, Fan Belt 37

43 FUEL FILTER GROUP / /~/ / 2 <D~ I

44 FUEL FILTER GROUP Item Part No. Unit Description Electric Fuel Pump Bleed Screw C-Ring Fuel Filter Cover Fuel Filter Element Fuel Filter Assembly 39

45 NOZZLE HOLDER 40

46 NOZZLE HOLDER Item Part No. Unit Description Assembly, Nozzle Assembly, Nozzle Nut Fuel, Eye 1 Return Fuel, Eye 2 Return Washer, Plain 7 Order by Item No Washer, Adjusting Spring, Nozzle Piece, Distance Rod, Push Nut, Nozzle Piece, Nozzle. NOTE: Items available in sizes ranging from 1.00 to 1.95 mm in.05 increments.. 41

47 NAME PLATE GROUP 42

48 NAME PLATE GROUP Item Part No. Unit Description Label, Glow Plug Label, Oil Label, Instruction Label, Instruction Label, Drainage 43

49 ALTERNATOR GROUP 44

50 ALTERNATOR GROUP Item Part No. Unit Description Spacer, Alternator Arm Alternator Adjusting Arm Washer, 5/16 Plain Washer, Spring Lock 5/ Screw, Hex Head 5/16-18 x 3-1/ V-Belt Hex Head Cap Screw 5/16-18 x 3/ Hex Nut 5/ Hex Nut 3/ Washer, 3/8 Spring Lock Washer, 3/8 SAE Alternator Bracket, Alternator Mounting Assembly Hex Head Cap Screw 3/8-16 x 3-3/ Hex Head Cap Screw 5/16-18 x 4-1/2. 45

51 HEAT EXCHANGER GROUP CQ~ 'C 46

52 HEAT EXCHANGER GROUP Item Part No. Unit Description Hex Nut 3/ Stud 3/8 16 & 24 x 1 7/ Exhaust Flange Gasket, Exhaust Flange Hose Connector Hose Clamp Hose Stud 3/8 16 & 24 x 2 5/ Wire Flex Hose 7/ Cover Plate & Gasket Hose Heat Exchanger Zinc Hose Clamp No Heat Exchanger Bracket Lockwasher Bolt 47

53 BEll HOUSING GROUP 48

54 BELL HOUSING GROUP Item Part No. Unit Description Plate, Damper Mounting Hex Nut 5/ VVasher,5/16 Lock VVasher, 5/16 Plain Hex Head Cap Screw 5/16-18 x 1-1/ Bell Housing VVasher,8mm Lock Hex Head Cap Screw 8m x 28mm Standard Transmission "V" Drive Transmission Hex Head Cap Screw 8m x 25mm Hex Head Cap Screw 5mm x 12mm VVasher, Split Lock Damper, Reverse Gear Socket Head Cap Screw 8mm x 25mm 49

55 THROTTLE BRACKET GROUP 1 50

56 THROTTLE BRACKET GROUP Item Part No. Unit Description A 2 Ball Joint Hex Jam Nut 1/ A 1 Adjustment Rod Lock Washer 1/ Medium Spring Lock Washer No Machine Screw Nut No Throttle Bracket A 1 Spacer, Lever Lock Washer 5/ A 2 Hex Head Cap Screw 8mm x A 1 Cable Clip Round Head Machine Screw No x 5/ A 1 Pivot, Throttle Cable Socket Head Shoulder Screw No x 1/ A 1 Lever, Throttle Cotter Pin 51

57 SHERWOOD WATER PUMP Item Part No. Unit Description Cover Screws Pump Cover Cover Gasket Impeller Snap Ring Impeller Key Pump Shaft Water Seal Cam Pump Body Cam Locking Screw Oil Seal Drain Plug 52

58 ORBERDORFER WATER PUMP Item Part No. Unit Description Cover Screws Pump Cover Cover Gasket Impeller Snap Ring Impeller Pump Shaft Cam 8 1 Pump Body Cam Locking Screw Oil Seal Drain Plug 53

59 WIRING DIAGRAM G~w Plugs_ (Iper c.y1.).:=..=. -=-!IRE ~o. COLOR WIRE SIZE I Black #10 2 Grey 10 3 Yellow-Red 16 4 Orange Red Purple Lt. Blue Tan Open 10 Grey

60 MEDALLION PANELS (No Longer Available) o \.. o o o o o o o o o DELUXE PANEL 55

61 NOVATRON PANELS o o o o o o CUSTOM PANEL o o o o o o DELUXE PANEL 56

62 NOVATRON PANELS o o o o o o STANDARD PANEL NOVATRONINSTRUMENTPANEL Part No. Unit Description Optional Special Deluxe Panel-Tachometer w/hourmeter w/warning Light and Buzzer Optional Blank Panel w/holes Optional Deluxe Panel - w/tachometer Blank Panel w/holes Standard Panel Blank Panel w/holes Ammeter Oil Light Temperature Gauge Ignition Switch Glow and Start Button Amp Circuit Breaker Amp Circuit Breaker Foot Extension Harness Panel Harness Assembly Optional Tachometer for Panel Optional Tachometer w/hourmeter for Panel Optional Buzz Light for Panel Optional Tachometer Wire for Panel Optional 5 Foot Extension Harness 57

63 ONBOARD SPARE PARTS KIT M-18 Part No. Description Pump Repair Kit Exh. F lange Gasket Fuel Oil Element Nozzle Assembly Holder Glow Plug Cartridge - Oil Filter Gasket V-Belt, Oil & Heat Resistant Hose Clamp 3/8" Valve Grind Gasket Set M Complete Gasket Set M

64 STANDARD COUPLING KITS Rigid Flex 3/4" /8" " /8" /4" V-DRIVE COUPLING KITS Rigid Flex 3/4" /8" " /8" /4" N/A POWER TAKE-OFF Part No. Description " Single PTO Assembly " Double PTO Assembly " Single PTO Assembly " Double PTO Assembly " and 7" PTO Assembly Coupling " Sheave " Sheave 59

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