Boxer 320 Parts Manual. Part No Serial No.s 1518 & Higher

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1 Boxer 0 Parts Manual Part No. - Serial No.s & Higher

2 Table of Contents Parts List and Illustrations Page Number Routine Maintenance Replacement Parts...iv Universal Mounting Plate and Loader Arm... Loader Arm Assembly... Decals Group... Travel Drive Group... Idler Wheel and Spring Assembly... 0 Mid-Wheel Assembly... Main Control Valve Group... Diverter Valve Group... Rear Frame Assembly... Hydraulic Filter and Engine Shroud Group... Muffler and Electrical Group... 0 Pump Group... Battery Group... Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag on the left side of the machine. MANUFACTURED BY: MERTZ MANUFACTURING LLC PONCA CITY, OKLAHOMA, USA DATE OF MANUFACTURE MODEL NO. ENGINE SERIAL NO. WEIGHT POWER LB HP S.N. POWER EQUIPMENT 00-- cpiequipment.com KG KW Record SERIAL Number here iii

3 Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service. Part Name Part Number Air Filter Element Air Filter Pre-cleaner Fuel Filter (In-Line) Hydraulic Oil Filter Engine Oil Filter Hydraulic Oil... Chevron Rykon Premium ISO or equal Seal Kit for Tilt Cylinder Seal Kit for Wheel Motor... L.00 Replacement Ignition Key This page intentionally left blank Special Tools Part Number Pressure/Flow Gauge Set... 0 Test Port Pressure Gauge iv

4 Universal Mounting Plate and Loader Arm Group Universal Mounting Plate and Loader Arm Group COUPLER LATCH PIN 00 SPRING 000 ROLL PIN 0 COUPLER- ATTACHMENT PLATE 00 PIN CLIP - RIGHT 0 ROUND PIN 00 GREASE ZERK - STRAIGHT BOLT 0C LOCK WASHER PIN CLIP (CLOSED) 0 CYLINDER - TILT 00 A TILT CYLINDER SEAL KIT (Not Shown) CONNEX BUSHING 000 BOOM ARM 00 ROUND PIN 00 BUSHING AUXILIARY HOSE 00 BULKHEAD FITTING 0 0 QUICK DISCONNECT, FEMALE 0 QUICK DISCONNECT, MALE 0 0 HOSE ASSY, FC DEGREE FITTING PIN CLIP - LEFT 0 COUPLER LATCH STOP 00 HOSE

5 Loader Arm Assembly 0 This page intentionally left blank 0 BOOM ARM 00 FLUTED KNOB ROUND PIN 00 BOOM LOCK PIN 0 BOOM LOCK 0 LIFT CYLINDER HOSE ASSY BOLT 0C LOCK WASHER 0 RETAINER PIN 00 0 FITTING, SAE MALE STR BUSHING 000 ROUND PIN 00 0 DEGREE ZERK -A LIFT CYLINDER 000 PIN CLIP 0 GREASE ZERK ROUND PIN 00 ENGINE SHROUD 0 BOLT C 0 LOCK WASHER 0

6 Decal Group Decal Group CRUSH HAZARD DECAL 00 0 DECAL 00 BOXER DECAL 000 BURN HAZARD DECAL 00 BOXER DECAL 00 RYKON PREMIUM ISO DECAL 00 STAY BACK DECAL 00 MERTZ INSIGNIA ATTACHMENT SECURE DECAL 00 0 LIFTING EYE DECAL 0K0.00 QUICK CONNECT BURN HAZARD DECAL 00 INSTALL CYL LOCK DECAL 00 GASOLINE ONLY DECAL 0 0 REFUELING WARNING DECAL 000 READ MANUAL DECAL 00 BOXER DECAL 00 OPERATOR SAFETY DECAL 0 OPERATOR CONTROLS DECAL 0 AUX VALVE TO NEUTRALDECAL 00 0 BATTERY GROUND DECAL (NOT SHOWN) 0 TIE DOWN DECAL 0K0.00

7 Travel Group Travel Group BOLT C FRONT IDLER ASSEMBLY 000 FITTING WHEEL MOTOR L WOODRUFF KEY L.00 OUTPUT SHAFT L.00 WHEEL MOTOR SEAL KIT (NOT SHOWN) L.00 FLANGE NUT TRACK 0 0 DRIVE HUB 0 COTTER PIN 0 SPROCKET 0 FLAT WASHER BOLT F 0 CASTLE NUT MID-WHEEL SPOOL ASSEMBLY 000 TRACK TENSION SPRING 00 WELDMENT, TENSION BOLT PLATE 00 PLATE, TENSION BOLT LOCK 00 0 WELDMENT, TENSIONING BOLT 00 BOLT 0C WASHER 0 WASHER, LOCK 0 WASHER, LOCK 0 0,, 0

8 Idler Wheel and Spring Assembly Mid Wheel Assembly TENSION LOCK PLATE 00 JACKING BOLT WELDMENT 00 SPRING TENSIONER WELDMENT 00 SPRING 00 TRACK FORK WELDMENT, RIGHT SIDE 000P TRACK FORK WELDMENT, LEFT SIDE 000P BEARING 0 IDLER SPACER TUBE 00 IDLER PIN 00 SEAL 0 SNAP RING 0 FRONT IDLER WHEEL 00 FLAT WASHER 00 BOLT C NUT 0.0 WASHER SEAL SNAP RING 00 BEARING 0 MIDWHEEL 00 MIDWHEEL AXLE 00 0

9 Main Control Valve Group Main Control Valve Group CONTROL KNOB L0 BOOM/BUCKET CONTROL LEVER 0 FITTING FITTING TUBE ASSEMBLY 0 FITTING 0 TUBE ASSEMBLY 00 TUBE ASSEMBLY 0 FITTING 0 0 COUNTERBALANCE VALVE 00 LIFT CYLINDER HOSE ASSEMBLY TUBE ASSEMBLY 0 TUBE ASSEMBLY 0 TUBE 0 0 DEGREE FITTING TUBE 0 TEST PORT 0 TEST PORT DUST CAP FITTING 0 TEE FITTING 0 CARTRIDGE 0 NYLOCK NUT 0 WASHER 00 FITTING 0 TUBE ASSEMBLY 0 DIVERTER VALVE 0 0 DEGREE FITTING FITTING BOLT C 0 UNION FITTING 0 CONTROL VALVE ASSEMBLY 0 KNOB L0-.00 CONTROL LEVER 0 TUBE 0

10 Diverter Valve Group This page intentionally left blank 0 TEXTURED GRIP LEVER 00 BOLT C FLAT WASHER 0 FITTING, SAE MALE 0 0 CLAMP HOSE VALVE 0 RELIEF VALVE CARTRIDGE 0 0 NYLOCK NUT 0 FITTING, SAE 0 TUBE ASSY 0 HOSE 00 FITTING, SAE MALE 0 FITTING, SAE MALE STR 0

11 Rear Frame Group Rear Frame Group MANUAL HOLDER 00 FUEL TANK CAP/FUEL GAUGE FUEL TANK 00 FLAT WASHER 00 BOLT 0C 0 0 FITTING HOSE CLAMP FUEL HOSE CLAMP 0 0 GROMMET 0 FUEL SHUTOFF VAVLE 0 ENGINE OIL FILTER S FUEL FILTER.00 OPERATOR PLATFORM 00 COMPRESSION SPRING BOLT C WASHER ROUND BUSHING 0 RUBBER MATT 0 SELF LOCKING NUT 0.00 HAND GRIP 0 FLAT WASHER 0 BOLT C ACCESS PANEL LOCK UPPER CONTROL PANEL 000 LOWER SERVICE ACCESS PANEL 0 AIR CLEANER WING NUT S AIR FILTER COVER, INNER -0-0-S AIR FILTER PRECLEANER AIR FILTER ELEMENT 0.00 CLAMP 0 0 0

12 Hydraulic Filter Group Hydraulic Filter Group HYDRAULIC FILTER ASSEMBLY 0 HEX HEAD BOLT 0.00 HYDRAULIC FILTER TOP COVER PLATE 0.00 O-RING SEAL KIT 0.00 HYDRAULIC FILTER PRESSURE SPRING 0.00 HYDRAULIC FILTER ELEMENT 0.00 FILTER HOLDER BASKET 0.00 BOLT C WASHER 0 0 FILTER HEAD 0.00 DIPSTICK - PLUG ASSEMBLY 0 0 DEGREE MALE FITTING VENT HOSE HYDRAULIC TANK VENT CAP 0 ENGINE SHROUD 0 BOLT LOCK WASHER 0 HYDRAULIC TANK CLEAN-OUT COVER 0 TANK CLEAN-OUT COVER GASKET

13 Muffler and Electrical Group Pump Group 0 0 IGNITION SWITCH MOLDED KEY SET ON RING.00 MUFFLER 0 0-S SHEET METAL SCREW SPARK ARRESTOR 0.00 REMOTE MOUNT POSITIVE JUMPER TERMINAL 00 MUFFLER GASKET ENGINE, KOHLER CH0 (0 HP) 0 LOCK NUT 00 0 ENGINE HOUR METER LOW OIL PRESSURE ALARM (not shown) LOW OIL ALARM HARNESS (not shown) 00 IGNITION HARNESS (not shown) 000 ENGINE THROTTLE (not shown) GUARD, MUFFLER (not shown) 0-S HIGH-SIDE TUBE ASSY 0 LOW-SIDE TUBE ASSY 0 LOCK WASHER 0 BOLT C PUMP 0 HYDRAULIC INLET TUBE 00 CLAMP 0 DEGREE O-RING FITTING, # 00 O-RING, # 0 O-RING, #0 MALE FITTING, #0 0 0 DEGREE FITTING 0

14 Battery Group This page intentionally left blank BATTERY 000 ADJUSTABLE BATTERY HOLDDOWN 0 RED BATTERY TERMINAL INSULATOR 0 BLACK BATTERY TERMINAL INSULATOR 0 BATTERY CABLE 000 BATTERY HOLDOWN, ADJSTBLE 0 BOLTS

15 Hydraulic Schematic Electrical Schematic Aux. Attachment Motor BLUE GA RED GA RED/WHITE GA BLACK GA Tilt Cylinder IGNITION SWITCH Lift Cylinder Right Track Motor BLACK GA BATTERY CABLE GREEN GA Left Track Motor RED 0 GA GPM Pump GPM Pump Tank & Filter RED GA BLUE GA HOUR METER BLACK GA RED/WHITE GA WHITE GA BLACK GA RED GA GREEN GA OIL PRESSURE WARNING HORN STARTER SOLENOID RED GABATTERY CABLE POSITIVE JUMPER POST RED GA BLUE GA RED/WHITE GA WHITE GA SEE KOHLER COMMAND CH- ENGINE SCHEMATICS FOR MORE DETAILS GROUND 0 0A FUSE 0

16 Compact Power Inc. P.O. Box 0 Fort Mill, SC Phone: 00-- Fax: 0-- Web Site: Part No. - (Serial No.s & Higher)

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