Experiences on MRO. Presented by: Mr. Surachai Piencharoensak Deputy Vice President Heavy Maintenance Thai Airways International PLC
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1 Experiences on MRO Presented by: Mr. Surachai Piencharoensak Deputy Vice President Heavy Maintenance Thai Airways International PLC
2 Agenda THAI Technical Department Approval Certificates Capability Line Maintenance Base Maintenance Engine Maintenance Component Maintenance 2
3 THAI Technical Department 56 Years of aircraft expertise since 1960 Services THAI Aircraft Maintenance Center Aircraft Phase in Engineering Aircraft Scheduling Maintenance Planning Material Management Calibration Services Line/Light Maintenance Services Preflight & Daily Check A-Check Base Maintenance Services C-Check, D-Check Modification Retrofit/Reconfiguration Component Maintenance Services Engine Maintenance Services Out Sourcing Engine Auxiliary Power Unit (APU) Landing Gear (LDG) Fan Thrust Reverser (FTR) Component Aircraft Phase out Donmueang Airport (1982) U-tapao Airport (May 1999) Suvanabhumi Airport (September 2006) Area: 170,000 sq. m. Staff: 1,514 Area: 179,080 sq. m. Staff: 381 Area: 190,000 sq. m. Staff: 1,
4 Approval Certificates Rolls-Royce Approval The Civil Aviation Authority of Thailand (CAAT) Since 1982 Certificate Number: 13/2525 Limited Airframe Limited Powerplant Limited Propeller Limited Radio Limited Instruments Limited Accessory Specialized Service European Aviation Safety Agency (EASA) Since 2004 Certificate Number: EASA A300, A318, A319, A320, A321, A330, A340 B /400/500 B , B747-8 B /300 B /300 Engines RR Trent 700, Trent 875/892 GE CF6-80 Series Federal Aviation Administration (FAA) Since 1989 Certificate Number: RJHY603H, RJHZ603H B737 All Series, B737NG All Series B777 All Series, B787 All Series, B F A330 All Series, A340 All Series, A320 All Series, A310 All Series, A300 All Series Engines CF6 Series, GE90-115B, RR RB211-Trent-700, 800 Series 4
5 Line Maintenance Capability THAI Technical Objectives: To maintain the highest level of safety, on time dispatch and cost reduction. THAI Technical Line Maintenance offers a 24-hours a day, 7-days a week maintenance service on a wide variety of aircraft of its own fleet as well as the aircraft of airlines member and clients operated into THAI Technical Base and at line stations. THAI Technical Line Maintenance handles an average of 400 flights daily. Resources: License Aircraft Engineers or Certify Staffs and Experienced Mechanics 5
6 Capability Base Maintenance Maintenance Program A320 C1-Check C2-Check C3-Check + 6Y C4-Check C5-Check C6-Check + 6Y + 12Y Hangar Docking System Tool & Equipment Sheet Metal Shop Composite Shop Seat Shop 2 years 4 years 6 years 8 years 10 years 12 years Pre-inspection Aircraft Prepare Work Package Aircraft Receiving Inspection Drain Fuel Aircraft Jacking & Docking Gain Access Remove Part Cleaning Inspection Paint Stripping Repair Painting & Marking Reinstall Part Operation & Functional Check Engine Run up Check Ground Check Flight Test (If require) Redelivery 6
7 Capability Engine Maintenance Shop Maintenance Receive Unserviceable Engine Issue Incoming Inspection Maintenance Order Perform Incoming Inspection Engine Work scope Preparation Issue Repair Maintenance Order Disassemble Engine Rolls-Royce (RR) Trent 800 Module change and Test Disassemble Module Assy Clean Crack Inspection (CCI) Marshall Material General Electric (GE) CF6-80C2 Module change & test, module repair and piece parts repair Assemble Module Assy Assemble Engine Test Run Engine Data Update Rolls-Royce (RR) Trent 700 Module change and Test 7
8 Capability Engine Maintenance Engine Testing World class Computerize Turbo Fan Engine Test Cell with thrust levels up to 150,000 pounds 8
9 Component Maintenance Maintenance Level Level 1: Bench Check 11.7% Level 2: Repair 28.6% Level 3: Overhaul 59.7% Capability THAI Technical can maintain a high level of precision in component shop such as Avionics, Electrical, Mechanical, Emergency Equipment, Component Repair & Overhaul for Boeing 737s, 747s, 777s, Airbus A320s, A330s and A380s. THAI Technical provides repair and overhaul for fast moving components such as wheels & brakes, battery and oxygen bottle. Automatic Test Equipment 9
10 Customer 10
11 Thank you 11
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