Powder Coating Booth with Filter Belt Recovery System MFR

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1 E Spare Parts List Powder Coating Booth with Filter Belt Recovery System MFR An ITW Company 45

2

3 Table of Contents (For detailed Table of Contents see over) 4 B A booth parts ff. 2 Filter belt Suction tube Drive mechanism After Filter Unit Pinch valves PS 4 Powder Sieve Sifting machines Powder hopper see separate Spare Parts List 4 Filter separator Daily waste hopper Blower A B Plant Control see separate Wiring Diagram Central Pneumatic Control ff. Pressure monitoring

4 Table of Contents Ordering Spare Parts Gun Slot Elements Door Unit Miscellaneous booth parts Suction tube Drive mechanism Tension mechanism After Filter Unit Pinch valves PS 4 Powder Sieve Sifting machines Sifting machine Type Sifting machine Type Sifting machine Type Filter separator with filter plates Scavenging air filter with filter cartridges Blower with safety filter Pneumatic unit - Compressed air input Pneumatic parts for sieve machine bearing rinsing Pneumatic unit (NW06-4B-MV-SA2) Pneumatic parts for fresh powder transport - powder hopper Pneumatic unit (NW2-4B-MV-2F-SA) Pneumatic parts for the pressure tank in the after filter or in the filter separator Pneumatic unit (NW2-0B-SA) Pneumatic parts for the pinch valves Pneumatic QV Pneumatic parts for powder hopper fluidizing Pneumatic unit ADU-PH Pneumatic parts for fresh powder hopper fluidizing Pneumatic unit ADU-FPH Pneumatic parts for fresh powder system Pneumatic unit FPS, FPS Pressure monitoring Filter belt Filter in After filter Filter separator Safety filter Fan in After filter

5 Spare Parts List Ordering Spare Parts When ordering spare parts for coating equipment, please indicate the following specifications :. Type, and serial number of your coating equipment 2. Order number, quantity, and description of each spare part. Example :. Type MFR, Serial no. : xxxx xxxx 2. Order no. : , piece, T-Connector - /8" - ø 8 - ø 8 mm. When ordering cable and hose material the length required must also be given. The spare part numbers for metre/yard ware is always marked with an *. All wear parts are marked with a #. All dimension of plastic powder hoses are given with external and internal diameters : e.g. ø 8 / 6 mm = 8 mm outside diameter (o/d)/ 6 mm inside diameter (i/d).

6 Gun Slot Elements Rubber Flap - Type 200 MKB02-A009-3# - Type 225 MKB02-A009-3# - Type 250 MKB02-A009-3# - Type 25 MKB02-A009-3# - Type 300 MKB02-A009-3# - Type 325 MKB02-A009-3# - Type 350 MKB02-A009-3# - Type 35 MKB02-A009-3# - Type 400 MKB02-A009-3# 2 Hex. shakeproof nut - M Powder catcher - Type Type Type U-Section - Type 200 MKB02-A Type 225 MKB02-A Type 250 MKB02-A Type 25 MKB02-A Type 300 MKB02-A Type 325 MKB02-A Type 350 MKB02-A Type 35 MKB02-A Type 400 MKB02-A00-3 Door Unit Door frame element 2 Door 3 Ball catch screw - M 2 x 28 mm Hex. nut - M Door grip Allen screw - M 6 x 6 mm Hollow rubber seal - x mm 03 98* Double door unit only : Rubber seal profile - 0 x 4 mm * # Wear parts * Please indicate length required 2

7 Gun Slot Elements Figure Door Unit Cross-section through the door element Figure 2 3

8 Miscellaneous booth parts Gun holder Emergency Stop switch holder Return air connector - Single connection : ø 32 mm ø 40 mm 35 6 ø 50 mm ø 60 mm Return air connector - Double connection : ø 50 mm + ø 32 mm ø 50 mm + ø 40 mm ø 60 mm + ø 32 mm ø 60 mm + ø 40 mm Return air connector - Triple connection : ø 50 mm + ø 40 mm + ø 40 mm ø 50 mm + ø 40 mm + ø 32 mm ø 50 mm + ø 32 mm + ø 32 mm Return air connector - Triple connection : ø 60 mm + ø 40 mm + ø 40 mm ø 60 mm + ø 40 mm + ø 32 mm ø 60 mm + ø 32 mm + ø 32 mm Correct hose connection: ø 32 mm - Airmover ø 40 mm - PH Powder Hopper venting ø 50 mm - Rapp Sieve ø 60 mm - PS Powder Sieve 4

9 Miscellaneous booth parts /6 Figure 3 5

10 Suction tube Suction tube # Suction tube # 4 Tube fixture - left Tube fixture - right Tube cap Locking pin Locking pin bush Hose connection Protection cap ø 4 mm Hose nozzle M Hose clamp band mm O-Ring ø 90 x 5 mm Grip ø 25 mm - M O-Ring ø 69 x 3 mm Hex. shakeproof screw M 8 x 25 mm Hex. shakeproof nut M # Wear parts * Please indicate length required 6

11 Suction tube ; Figure 4

12 Drive mechanism Chain wheel z= Chain wheel z=45 (when using Gear motor 50 Hz) Chain wheel z=5 (when using Gear motor 60 Hz) TKA0-A Set screw with cone point M8 x 6 mm to item Gear motor 50 Hz Gear motor 60 Hz on request 5 Roller chain 5/8" duplex incl. chain lock Chain lock duplex to item Jockey sprocket - complete Pedestal bearing Chain wheel to drive mechanism z= Setscrew with cone point M0 x 20 mm to item Key 4 x 9 x 63 mm to items 2 and Roller chain 5/8" x 5,06 m incl. chain lock (see table) * 2 Chain lock to item Chain guide device 2 m (order in pairs - see table) 308 4# 5 Fixing set Shaft for drive mechanism Shaft for drive mechanism Drum Drum Quantity of elements required for each booth type: Roller chain Chain guide device Booth type Quantity Quantity MFR 35 4 x x MFR 45 5 x x MFR 55 6 x x MFR 65 x x MFR 5 x x MFR 85 8 x x MFR 95 9 x x MFR 05 0 x x MFR 5 x x # Wear parts * Please indicate length required 8

13 Drive mechanism Figure 5 9

14 Tension mechanism Fixing set Chain wheel to tension mechanism z= Set collar ø 50/5 x 8 mm Set screw with cone point M8 x 8 mm to item Spacing collar ø 62/50 x 0,3 mm Pedestal bearing 2 84 Carrier belt - see table 8 Filter belt - see table* 9 Seal stick type Seal stick type Tension spring 2 50 Repairing set (adhesive, needles, patches, sewing thread) Foot plate ø 0/20 mm Shaft for tensioning mechanism Shaft for tensioning mechanism Drum Drum Tensioning screw M6 TKA0-A Filter belt support roller Filter belt support roller Carrier belt Filter belt* Booth type MFR MFR MFR MFR MFR MFR MFR MFR MFR # Wear parts * Please indicate length required 0

15 Tension mechanism Figure 6

16 After Filter Unit Vane adjusting motor 24 V Vane adjusting motor 220 V Locating pin Adapter 3/8" - /2" Elbow connection 3/8" - 3/8" Fluidizing pad on request 5 Quick-release connector Filter plate # Pressure gauge on request 8 Quick-openings valve on request Solenoid coil for Item 8 on request Diaphragm for Item 8 on request Spring for Item 8 on request 9 Exhaust filter pad on request # Wear parts * Please indicate length required 2

17 After Filter Unit Figure 3

18 Pinch valves Pinch valve NW Pinch valve NW Intermediate piece NW Intermediate piece NW Gasket NW Gasket NW Hex. screw M2 x Hex. nut M Washer M Double adapter /4"- 3/8" Quick-relief valve /4" Elbow connection /4"- /4" Silencer /4" Plug /4" Pinch valve sleeve NW # Pinch valve sleeve NW # # Wear parts * Please indicate length required 4

19 Pinch valves , 6, Figure 8 5

20 PS 4 Powder Sieve Vibrator - HV 0,4 / V Stand Rag bolt - M 0 x 55 mm Connecting hose - ø 02 x 500 mm Quick-release clip Sieve base Rubber damper Stud Sleeve Star grip - ø 40 mm - M Sieve cover - ø 00 mm Motor cable with plug Double adapter - complete Grounding spring Double sieve complete 300 µm (standard) # Double sieve complete 265 µm # Double sieve complete 400 µm 35 3 # Double sieve complete 500 µm # 3. Upper sieve for double sieve 300 µm 35 0 # Upper sieve for double sieve 265 µm 35 5 # Upper sieve for double sieve 400 µm # Upper sieve for double sieve 500 µm # 3.2 Supporting screen for double sieve 50 µm 35 6 # 3.3 Oscillating ring for double sieve # 4 Single sieve complete 200 µm (not shown) # Single sieve complete 250 µm # Single sieve complete 35 µm # Single sieve complete 400 µm # Single sieve complete 500 µm # # Wear parts 6

21 PS 4 Powder Sieve Figure 9

22 Sifting machines Sifting machine Type 240 Flanged bearing Shaft seal # 3 Waste bag V-ring # 5 Rubber retarding disk # 6 Rotor complete Screen basket complete (indicate mesh width) Sifter hose 60 µm 22 56# 8. Sifter hose 200 µm 2 990# 8.2 Sifter hose 245 µm 2 982# 8.3 Sifter hose 300 µm # 8.4 Sifter hose 350 µm # 8.5 Sifter hose 400 µm # Sifting machine Type 450 Flanged bearing Shaft seal 23 32# 3 Waste bag V-ring # 5 Rubber retarding disk # 6 Rotor complete Gasket Screen basket complete (indicate mesh width) Sifter hose 60 µm #. Sifter hose 200 µm #.2 Sifter hose 245 µm #.3 Sifter hose 300 µm #.4 Sifter hose 350 µm #.5 Sifter hose 400 µm # Sifting machine Type 650 # Wear parts Flanged bearing Shaft seal 23 32# 3 Waste bag V-ring # 5 Rubber retarding disk # 6 Rotor complete Screen basket complete (indicate mesh width) Sifter hose 60 µm # 8. Sifter hose 200 µm 23 40# 8.2 Sifter hose 245 µm 23 40# 8.3 Sifter hose 300 µm # 8.4 Sifter hose 350 µm # 8.5 Sifter hose 400 µm 23 3# 9 Gasket

23 Sifting machines Type Type 450/ Figure 0 9

24 Filter separator with filter plates Safety valve on request 2 Pressure reducing valve on request 3 Daily waste hopper Cover Clamp band ø 450 mm Rubber seal Burst diaphragm on request 8 Seal Connection hose ø 02 x 500 mm Connection hose ø 02 x 50 mm Hose clamp band ø 00 mm Connection flange Fluidizing pad Elbow connection /8" - /8" Adapter ø 8-/8" Double adapter /8"-/8" Steel rag bolt M 0 x 90 mm Hex. shakeproof screw M 8 x 25 mm Hex. shakeproof nut M Elbow connection 3/8" - 3/8" Quick-release connector 3/8" Quick opening valve on request Solenoid coil for Item 8 on request Diaphragm for Item 8 on request Spring for Item 8 on request 24 Filter plate on request# # Wear parts * Please indicate length required 20

25 Filter separator with filter plates 2, 3, 4, , 0,, 9, 20 4, 5, Figure 2

26 Scavenging air filter with filter cartridges 3 Daily waste hopper Cover Clamp band ø 450 mm Rubber seal Seal Spiral hose ø 02 x 50 mm Connecting hose ø 02 x 500 mm Connecting hose ø 02 x 50 mm Hose clamp band ø 00 mm Connecting flange Fluidizing pad Elbow connection /8"-/8" Adapter ø 8-/8" Double adapter /8"-/8" Steel rag bolt M 0 x 90 mm Hex. shakeproof screw M 8 x 25 mm Hex. shakeproof nut M Elbow connection 3/8" - 3/8" Quick-release connector 3/8" Support tube Control unit (when not built into the control cabinet) Solenoid valve Diaphragm Safety diaphragm Door seal 03 36* 29 Seal S-Ring Filter cartridge 25 00# # Wear parts * Please indicate length required 22

27 Scavenging air filter with filter cartridges 2, 22 2, 3, 4, , 20, 6 4, 5, 6 8, 9, 0,, 9, Figure 2 23

28 Blower with safety filter Blower (SKG) complete Impeller Seal ring Silencer complete G3" Silencer insert to item # 3 Safety filter complete Filter cartridge to item # 4 Steel rag bolt M0 x 55 mm Hex. screw M0 x 80 mm Washer M Fluidizing pad Elbow connection /8"- /8" Double adapter /8"- /8" Adapter ø 8 mm - /8" Blower connection G3" Silencer insert - inlet 22 06# 3 Silencer insert - outlet 23 24# # Wear parts * Please indicate length required 24

29 Blower with safety filter 3 2, 8, 9, , 5, 6 Figure 3 25

30 Pneumatic unit - Compressed air input Pressure reducing valve/separator unit bar Pressure gauge /8" 0-0 bar Hose connection " Lead-through /2"- /2" Elbow connection /2 - ø 2 mm Hose connection /2" Screw-in elbow socket /8 - ø 6 mm Solaflex hose ø 2/3 mm * 9 Screw-on hose connector /8" - ø 6 mm Plastic hose ø 6/4 mm black 03 44* Elbow lead-through ø 6 mm Hose clamp band -25 mm Compressed air distributor : 4 holes holes # Wear parts * Please indicate length required 26

31 Pneumatic unit - Compressed air input A Booth roof View A Compressed air distributor Figure 4 2

32 Pneumatic parts for sieve machine bearing rinsing Pneumatic unit (NW06-4B-MV-SA2) Pneumatic Unit - NW06-4B-MV-SA2 - complete Pressure reducing valve bar Pressure gauge bar Solenoid valve - 24 VAC Coil - 24 VAC Coil - 24 VDC Plug - 3 pole Double adapter - /2 - /2 (detachable) Elbow connection - /8 - ø 6 mm Hose connection - /8 - ø 6 mm Elbow connection - /2 - / Double adapter - 3/8 - / Screw-in elbow socket - ø 8 mm / 3/ Quick-release coupling - ø 8 mm Clamp ring Plastic hose - ø 8 / 6 mm (Black) 03 52* 24 Plastic hose - ø 6 / 4 mm (Black) 03 44* Compressed air distributor : 4 holes holes NW = Nominal hose diameter B = bar MV = Solenoid valve SA = Hose connection # Wear parts * Please indicate length required 28

33 Pneumatic parts for sieve machine bearing rinsing Pneumatic unit (NW06-4B-MV-SA2) A B B 0 Compressed air distributor B A A A B Figure 5 29

34 Pneumatic parts for fresh powder transport - powder hopper Pneumatic unit (NW2-4B-MV-2F-SA) Pneumatic Unit - NW2-4B-MV-2F-SA - complete Pressure reducing valve bar Pressure gauge bar Solenoid valve - 24 VAC Coil - 24 VAC Coil - 24 VDC Plug - 3 pole Threaded T-Connector - /2 -/ Double adapter - /2 - /2 (detachable) Elbow connection - /8 - ø 6 mm Hose connection - /8 - ø 6 mm Elbow connection - /2 - / Elbow connection - /2 - / Double adapter - /2 - / Hose nozzle - ø 2 mm / / Hose clamp Clamp ring Quick-release coupling - ø 0 mm Solaflex hose -ø 2/03 mm * 24 Plastic hose - ø 06/04 mm (Black) 03 44* 25 Braided copper (grounding) wire 03 33# Compressed air distributor : 4 holes holes NW = Nominal hose diameter B = bar MV = Solenoid valve F = Fluidizing connection SA = Hose connection # Wear parts * Please indicate length required 30

35 Pneumatic parts for fresh powder transport - powder hopper Pneumatic unit (NW2-4B-MV-2F-SA) A B B 0 Compressed air distributor B A A A B Figure 6 3

36 Pneumatic parts for the pressure tank in the after filter or in the filter separator Pneumatic unit (NW2-0B-SA) Pneumatic Unit - NW2-0B-SA - complete Pressure reducing valve bar Pressure gauge bar Double adapter - /2 - /2 (detachable) Elbow connection - /8 - ø 6 mm Hose connection - /8 - ø 6 mm Elbow connection - /2 - / Hose nozzle - ø 2// Hose clamp Clamp ring Quick-release coupling - ø 0 mm Solaflex hose - ø 8/5 mm * 24 Plastic hose - ø 06/04 mm (Black) 03 44* Compressed air distributor : 4 holes holes # Wear parts * Please indicate length required NW = Nominal hose diameter B = bar SA = Hose connection 32

37 Pneumatic parts for the pressure tank in the after filter or in the filter separator Pneumatic unit (NW2-0B-SA) B Compressed air distributor 8 9 Version 4 Version 3 Version 2 B Figure 33

38 Pneumatic parts for the pinch valves Pneumatic QV Front plate - 2 cutouts 2 Pressure reducing valve - Max. 4 bar Control knob Locking nut - M 4 x mm Pressure gauge bar Solenoid valve 24 3 Plug - 3 pole Adapter 3/8"-/2" Screw-in elbow socket 3/8" - ø 8 mm Screw-in elbow socket /4" - ø 8 mm Screw-in elbow socket /4"-/4" Y-connection /4" Double adapter /8"-/4" T-connection /8" - ø 8 mm Hose connector /8" - ø 8 mm Plastic hose - ø 8 / 6 mm (Black) 03 52* Quick-release coupling - ø 8 mm Silencer Adapter /8" Blind grommet /8" Blind grommet ø 5 mm # Wear parts * Please indicate length required 34

39 Pneumatic parts for the pinch valves Pneumatic QV Compressed air distributor A A A A 6 Figure 8 35

40 Pneumatic parts for powder hopper fluidizing Pneumatic unit ADU-PH Front plate - 3 cutouts 2 Pressure reducing valve - Max. 4 bar Control knob Locking nut - M 4 x mm Pressure gauge bar Booster - complete Coil AC Coil DC Solenoid valve 24 V Coil 24 VAC Coil 24 VDC Plug - 3 pole Elbow socket - ø 8 - ø 8 mm Adapter - ø 6 / ø 8 mm Double adapter - /2 -/2 (detachable) Threaded elbow - /2 -/ Double adapter - 3/8 -/ Threaded elbow - 3/8-3/ Screw-in elbow socket - /8 - ø 6 mm Hose connector - /8 - ø 6 mm Threaded plug - / Hose nozzle - ø 2 mm - 3/ Quick-release coupling - ø 0 mm Hose clamp Solaflex hose - ø 2/03 mm * 29 Braided copper (grounding) wire 03 33* 30 Quick-release coupling - ø 8 mm Plastic hose - ø 8 / 6 mm (Black) 03 52* 32 Plastic hose - ø 6 / 4 mm (Black) 03 44* Compressed air distributor : 4 holes holes # Wear parts * Please indicate length required 36

41 Pneumatic parts for powder hopper fluidizing Pneumatic unit ADU-PH Compressed air distributor B A 0 A 3 30 B Figure 9 3

42 Pneumatic parts for fresh powder hopper fluidizing Pneumatic unit ADU-FPH Front plate - 2 cutouts 2 Pressure reducing valve - Max. 4 bar Control knob Locking nut - M 4 x mm Pressure gauge bar Pressure reducing valve Solenoid valve - 24 V Coil 24 VAC Coil 24 VDC Plug - 3 pole Elbow socket - ø 8 / ø 8 mm Hose adapter - ø 6 / ø 8 mm Y-Adapter - ø 6 - ø 6 x ø 6 mm Double adapter - /2 -/2 (detachable) Threaded elbow - /2 -/ Double adapter - 3/8 -/ T-Connector - 3/8-3/8-3/ Threaded elbow - 3/8-3/ Hose connector - 3/8 - ø 6 mm Screw-in elbow socket - /8 - ø 6 mm Hose connector - /8 - ø 6 mm Hose nozzle - ø 2 mm - 3/ Quick-release coupling - ø 0 mm Hose clamp Solaflex hose - ø 2/03 mm * 29 Braided copper (grounding) wire 03 33* 30 Quick-release coupling - ø 8 mm Plastic hose - ø 8 / 6 mm (Black) 03 52* 32 Plastic hose - ø 6 / 4 mm (Black) 03 44* Compressed air distributor : 4 holes holes # Wear parts * Please indicate length required 38

43 Pneumatic parts for fresh powder hopper fluidizing Pneumatic unit ADU-FPH Compressed air distributor B A 0 A 3 30 B Figure 20 39

44 Pneumatic parts for fresh powder system Pneumatic unit FPS, FPS 2 Front plate - 3 cutouts 2 Pressure reducing valve - Max. 4 bar Control knob Locking nut - M 4 x mm Pressure gauge bar Booster - complete Coil AC Coil DC Solenoid valve 24 V Coil 24 VAC Coil 24 VDC Plug - 3 pole Double adapter - /2 -/2 (detachable) Threaded elbow - /2 -/ Double adapter - 3/8 -/ T-Connector - 3/8-3/8-3/ Threaded elbow - 3/8-3/ Screw-in elbow socket - /8 - ø 6 mm Hose connector - /8 - ø 6 mm Threaded plugs - / Hose nozzle - ø 2 mm - 3/ Quick-release coupling - ø 0 mm Hose clamp Solaflex hose - ø 2/03 mm * 29 Braided copper (grounding) wire 03 33* 32 Plastic hose - ø 6 / 4 mm (Black) 03 44* Compressed air distributor : 4 holes holes # Wear parts * Please indicate length required 40

45 Pneumatic parts for fresh powder system Pneumatic unit FPS, FPS 2 Compressed air distributor B B B 9 2 B Figure 2 4

46 Pressure monitoring Pressure gauge 0-2,5 kpa (Version, 2, 3 or 4) Pressure gauge 0-5 kpa (Version, 2 or 4 ) Pressure gauge 0-2,5 kpa (Version 3) Pressure gauge 0-8 kpa (Version 4) Differential pressure switch 0,5-2,5 kpa (Version 3 or 4) Differential pressure switch,25 - kpa (Version 3 or 4) Differential pressure switch 0,5-5,6 kpa (Version 4) Silencer # 5 Screw-on elbow connection -/8 - ø 8 mm T-Connector /8 - ø 8 - ø 8 mm Plastic hose ø 8/6 mm (Black) 03 52* 0 Blind grommet # Wear parts * Please indicate length required 42

47 Pressure monitoring Version Filter belt (Type: 5,0-0/S) Version 2 Filter in After filter (Type: 5,0-0) Version 3 Filter separator (Type: 2,5-) Safety filter (Type 2,5-) Version 4 Fan in After filter (Type: 5,0-2) Figure

48 Documentation MFR Spare Parts List Copyright 996 Gema Volstatic AG, CH-905 St.Gallen All technical products from Gema Volstatic AG are constantly being developed based on our continuing research and applications. The data found in this publication may therefore be changed without prior notification. Printed in Switzerland 44

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