Mach3 and Modbus. A basic Introduction. By Peter Homann. October Copyright 2010 Homann Designs

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1 Mach3 and Modbus A basic Introduction By Peter Homann October

2 Mach3 and Modbus Introduction What is Modbus How to Setup Modbus in Mach3 How to use Modbus in Mach3 Practical Example 2

3 What is Modbus? An open data communication protocol Open structure Flexible Widely known Serial transmission modes: ASCII (Not used by Mach3) RTU (Binary) Communication interface RS-232/485 Ethernet (TCP/IP) 3

4 Architecture Overview RS-232 Serial Modbus Master Mach3 TCP Ethernet Lan/Wan RS485 Serial Serial Modbus Slaves ModIO(s), PLCs TCP/IP Modbus Slaves ModIP(s), PLCs 4

5 Query Response Cycle Modbus Cfg# Data Query Slave Register data Slave Subaddress Function Code Data Bytes (Flexible) Error Check Response Slave Subaddress Function Code Data Bytes (Flexible) Error Check Slaves (ModIO) Master (Mach3) 5

6 Serial RTU Message Packet Start Slave Address Function Code Data Error Check End 3.5 Char 1 Char 1 Char n Chars 2 Chars 3.5 Chars Silence CRC Silence Start message detection protocol is 3.5 characters of Silence Error Checking is by 16 bit CRC Up to 252 Data bytes per packet End message detection protocol is 3.5 characters of Silence 6

7 Mach3 Modbus Function Codes 01: read Discrete Outputs (Coils) 02: read Discrete Inputs 03: read Holding Registers 04: read Input Register 05: write single Discrete Output (Coil) 06: write single Register 15: write Multiple Discrete Outputs (Coils) 16: write Multiple Registers State of output LED Switch inputs Analog inputs Analog inputs, Switch arrays Relays, LEDs, etc PWM Value LED Arrays PWM Values 7

8 How to Setup Modbus in Mach3 8

9 Methods Standard Serial Modbus Legacy Modbus support initially for ModIO device Internal interface between Modbus and I/O Cannot work with Plugins Likely to be removed in Mach4 Cannot interface with Mach3 Brains directly Plugin Supported Serial Modbus Can work with Plugins, Much more flexible Way of the future Can be controlled by brains and Macropump Plugin Supported TCP Modbus Same as Plugin Supported Serial Modbus but over TCP Faster Comms and more expandable 9

10 Enabling Modbus Modules 10

11 Serial Modbus Comms Setup Serial Port Baud rate Data Format Modbus Timeout Important!!! Modbus Enable 11

12 Serial Modbus Test Page Serial Port Baud rate Important!!! Open/Close Serial Port Device Sub address Modbus Command Message Data area Message Refresh rate Status line 12

13 TCP Modbus Test Page Slave IP Address Important!!! Open/Close TCP Port Device Sub address Modbus Command Message Data area Message Refresh rate Status line 13

14 Modbus Message Config Setup Read 8 holding registers from slave 3 every 50mS Read 1 holding register from slave 3 every 50mS Read 8 holding registers from slave 4 every 50mS Read 1 holding register from slave 4 every 50mS 14

15 How to use Modbus in Mach3 15

16 Mechanisms MacroPump Runs ~10 times per second Will work directly with legacy serial mode Can interface with Mach3 Brains via User DROs VB macros Will work directly with legacy serial mode Can interface with Mach3 Brains via User DROs Mach3 Brains Interfaces directly with Plugin Supported Modbus Can interface with Macropump via User DROs Mach3 Plugin Interfaces directly with Plugin Supported Modbus Need C++ Programming skills 16

17 Mach3 Brains Brains are run ~ 10 times per second Extremely fast Graphical editor Real-time monitoring of inputs and outputs Video tutorials at: 17

18 Brain Control Form List of Brains Brain Controls Real-time Display 18

19 Brain Editor Data inputs Data Outputs Data Operations 19

20 Real Time Brain Viewer Data Outputs Data inputs Data Operations 20

21 A Practical Example 21

22 Machine Light Tower Vcom (+24Vdc) Stop Din2 DOut2 Feedhold DIn0 Din1 DOut1 Start GND ModIO Serial Modbus Slave DOut0 24Vdc Light Tower 22

23 Resources Modbus Standards Video Turorials Modbus Examples mach3_modio_handheld_pendant-new-post.html Modbus Hardware Homann Designs Automation Direct 23

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