Technical Center Course Descriptions. Fundamentals Of Welding (36 Hours) Intermediate Shielded Metal Arc Welding- Stick (54 hours)

Transcription

1 Technical Center Course Descriptions Earlbeck Gases & Technologies offers a complete curriculum of welding classes designed to provide our students with the skills they need. The path to a welding career starts with Fundamentals of Welding where you will learn the basics of the major welding processes. After fundamentals, you may chose an intermediate class in either Shielded Metal Arc Welding (Stick), Gas Tungsten Arc Welding (TIG) or Gas Metal Arc Welding (MIG). Each of these classes works toward plate certification to a common welding code. Upon completion of an intermediate class, you may choose to proceed to pipe welding with the advanced class in the same welding process. Perform cutting of steel, aluminum and stainless steel with Oxy-Fuel and Plasma cutting equipment. Perform groove and fillets welds on carbon steel in the flat and horizontal positions with Gas Tungsten Arc Welding Gas Metal Arc Welding Shielded Metal Arc Welding Read and interpret basic welding symbols. Understand the basics of Visual, Dye Penetrant, Mag Particle, Ultrasonic and Radiographic welding inspection methods. Understand what a welding code is. Understand the metallurgy of common alloys Fundamentals Of Welding (36 Hours) DESCRIPTION: This course is designed to provide necessary knowledge and skills for an entry-level welder. Oxy-Fuel, Gas Tungsten Arc (TIG), Gas Metal Arc (MIG) and Shielded Metal Arc (Stick) processes are taught with theory and hands on practice. Additional lectures are given on basic metallurgy, welding codes, nondestructive examination, and welding symbols. Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. OJECTIVES: Upon completion, the student should be able to: Understand and practice safety in all aspects of welding and cutting operations. Set-up and operate Oxy-Fuel equipment to perform groove and fillet welds in the flat and horizontal positions. PREREQUISITES: There are no prerequisites for this class, however, all applicants must be 18 years of age or older and possess good reading and writing skills. cotton shirt. You will be provided with student workbooks and a starter kit of welding safety equipment. Intermediate Shielded Metal Arc Welding- Stick (54 hours) DESCRIPTION: This course is designed to advance the student's skills in the Shielded Metal Arc (Stick) process. Emphasis will be placed on the student's ability to prepare and perform welding of fillet and groove welds in carbon steel using E6010 and E7018 electrodes in all positions. Practice is geared towards Structural Welding Code vertical and overhead tests.

2 certification tests provides an all position limited thickness AWS D1.1 welder certification. Perform Safety inspection of equipment and Set-up and prepare for welding Adjust machine to desired polarity and amperage setting Make fillet welds in all positions on carbon steel Make groove welds in all position carbon steel Perform AWS D1.1, Structural Welding Code- Steel welder certification test coupons in 3G & 4G positions on 3/8" plate cotton shirt. They must also bring SMAW workbook, safety glasses and their own welding gear: helmet, gloves, jacket, chipping hammer, wire brush and pliers. Intermediate Gas Metal Arc Welding- MIG (42 hours) DESCRIPTION: This course is designed to advance the student's skills in the Gas Metal Arc (MIG) process. Emphasis will be placed on the student's ability to prepare and perform welding of fillet and groove welds in carbon steel in all positions. Practice is geared towards Structural Welding Code vertical and overhead tests. certification tests provides an all position limited thickness AWS D1.1 FCAW welder certification and an AWS D1.3 sheet metal certification Perform Safety inspection of equipment and Set-up and prepare for welding Adjust machine to correct polarity, wire speed and voltage Make fillet welds in all positions on carbon steel Make fillet welds in all positions on carbon steel Perform GMAW AWS D1.3 vertical sheet metal test Perform FCAW AWS D1.1, Structural Welding Code-Steel welder certification test coupons in 3G & 4G positions on 3/8" plate cotton shirt. They must also bring GMAW workbook, safety glasses and their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers) Intermediate Gas Tungsten Arc Welding- TIG (48 hours) DESCRIPTION: This course is designed to advance the student's skills in the Gas Tungsten Arc (TIG) process. Emphasis will be placed on the student's ability to prepare and perform welding of flat, horizontal and vertical fillet welds and flat groove welds in carbon steel, stainless steel and aluminum. Practice is geared towards AWS D9.1 Sheet Metal Welding Code.

3 certification tests qualifies the student to AWS D9.1 sheet metal code for carbon steel, stainless steel and aluminum. Perform Safety inspection of equipment and. Set up for GTAW operation on carbon steel, aluminum and stainless steel. Adjust machine to correct polarity and amperage. Make horizontal fillet welds on carbon steel. Make flat & vertical groove welds on carbon steel. Make horizontal and vertical fillet welds on stainless steel. Make flat & vertical groove welds on stainless steel. Make horizontal and vertical fillet welds on aluminum. Make flat & vertical groove welds on aluminum. Perform AWS D9.1 welder certification plates in all three s in the vertical position. cotton shirt. They must also bring GTAW workbook, safety glasses and their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers) Advanced Shielded Metal Arc Pipe Welding- Stick (48 hours) tacks and feather edging, filler metal angles and manipulations for open root pipe welding are taught. Emphasis will be placed on E6010 root and hot pass with E7018 low hydrogen fill and cap. Practice is geared toward certification to ASME IX, Boiler & Pressure Vessel Code in the 6G position on carbon steel. receive an Earlbeck Certificate of Completion. Passing the certification tests provides an all position ASME welder certification. Perform Safety inspection of equipment and Set-up and prepare for welding Adjust machine to desired polarity and amperage setting Make pad welds in 2G, 5G and 6G positions with E6010 and E7018 Make open root plate groove welds 2G, 3G and 4G with E6010 Make complete pipe welds in 2G, 5G and 6G positions with E6010 and E7018 Perform ASME Section welder certification test coupons in 6G position on 6 Sch. 80 pipe PREREQUISITES: Intermediate Shielded Metal Arc Welding cotton shirt. They must also provide their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers) DESCRIPTION: This class will further advance the students welding skills to pipe. The student will learn the techniques required of a certified pipe welder. Proper Advanced Gas Metal Arc Pipe Welding- MIG (48 hours)

4 DESCRIPTION: This class will further advance the students welding skills to pipe. The student will learn the techniques required of a certified pipe welder. Proper tacks and feather edging, filler metal angles and manipulations for open root pipe welding are taught. Class will consist of welding on carbon steel pipe with the GMAW-SC and FCAW processes. Training will be with ER70S solid wire short circuit transfer GMAW down bead root with E71T-1 flux cored wire hot and fill passes, upward progression. Practice is geared toward certification to ASME IX, Boiler & Pressure Vessel Code in the 6G position on carbon steel. certification tests provides an all position ASME welder certification. Perform Safety inspection of equipment and Set-up and prepare for welding Adjust machine to desired polarity, wire speed and voltage settings Make pad welds in 2G, 5G and 6G positions with GMAW and FCAW Make open root plate groove welds 2G, 3G and 4G with GMAW Make complete pipe welds in 2G, 5G and 6G positions with GMAW and FCAW Perform ASME Section welder certification test coupons in 6G position on 6" Sch. 80 pipe PREREQUISITES: Intermediate Gas Metal Arc Welding themselves in work boots, jeans or heavy work pants and long sleeve flame retardant shirt. They must also provide their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers) Advanced Gas Tungsten Arc Pipe Welding-TIG (48 hours) DESCRIPTION: This class will further advance the students welding skills to pipe. The student will learn the techniques required of a certified pipe welder. Proper tacks and feather edging, filler metal angles and manipulations for open root pipe welding are taught. Class will consist of welding on carbon steel pipe with the GTAW process. Training will be with ER70S carbon steel solid wire with upward progression. Practice is geared toward certification to ASME IX, Boiler & Pressure Vessel Code in the 6G position on carbon steel. certification tests provides an all position ASME welder certification. Perform Safety inspection of equipment and Set-up and prepare for welding Adjust machine to desired polarity, wire speed and voltage settings Make pad welds in 2G, 5G and 6G positions Make open root plate groove welds 2G, 3G and 4G positions Make complete pipe welds in 2G, 5G and 6G positions Perform ASME Section welder certification test coupons in 6G position on 2" Sch. 80 pipe PREREQUISITES: Intermediate Gas Tungsten Arc Welding

5 cotton shirt. They must also provide their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers). Welding Basics (4 Hours) OBJECTIVE: Acquire an understanding of weld symbols, their use, and purpose in accordance with American Welding Society A2.4- Standard symbols for welding, brazing, and non-destructive examination. DESCRIPTION: Ever wanted to fix that rusty old floorboard, add that shiny new trinket to your chopper or weld that broken bracket back on your tractor? Maybe you work with welders and want to understand a little about what they do? This class is designed for you. This course is designed to provide the basic knowledge and skills to MIG, TIG, and Stick weld. Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. OBJECTIVES: Understand weld safety. Provide basic welding theory. Understand set up of welding equipment Basic operation of MIG, TIG, and Stick Equipment PREREQUISITES: There are no prerequisite for this class. REQUIRED EQUIPMENT: None Visual Weld Inspection (6 Hours) DESCRIPTION: Conscientious Visual Welding Examination is the framework of product quality. Discovering issues before further processing can save rework time and expense. A knowledge of the elements of a weld and an understanding of how welds are accepted or rejected form the foundation of high quality work.this course teaches overall welding inspection topics with special emphasis on AWS D1.1 and ASME B31.1/B31.9. The course provides the student with the basic knowledge needed to have an understanding of visual examination techniques, terminology, and gauges as they are used according to specific codes and standards. Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. cotton shirt. Symbols for Welding (12 Hours) DESCRIPTION: Welding symbols are probably the most misunderstood drawing element in our industry. Proper application and interpretation of their meaning can greatly enhance weld quality and productivity. This course is designed to provide necessary knowledge and skills to interpret welding symbols. Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. OBJECTIVES: Discuss terms & definitions of weld examination Interpret discontinuities Determine if discontinuities are rejectable defects, according to applicable codes Perform visual inspection of welds utilizing gages & tools PREREQUISITES: None REQUIRED EQUIPMENT: None

6 Open Program Classes DESCRIPTION: Our open training programs offer tremendous flexibility for improving the skills of your workforce. This program provides instructor guided training to welders looking to improve a particular skill, learn a new or technique or practice before taking a certification test. This training is scheduled as time slots allow. Call (410) to register for our open program classes. Custom Program Classes DESCRIPTION: You have experienced welders, but just received that big contract to produce a titanium assembly that includes welding, or maybe you want to bring your maintenance crew up to speed on cast iron welding we can help. Earlbeck Technical Center has a long history of providing individualized instruction to its industrial clients. We can structure a course to help you achieve your specific goals. Mobile Training The Earlbeck Mobile Training and Testing Facility is a custom designed 40 foot trailer containing eight welding booths. It is fully self-contained with inverter welding machines, 70KW generator, cylinder gases, ventilation and heat. This facility is available for contract training at your place of business. Call for details.