CUSTOMER TECHNICAL MEMO # 191
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1 CUSTOMER TECHNICAL MEMO # 191 For external use Subject: Diamond Grille Security Report Date: 25/11/13 Good Morning, We are pleased to advise that we have updated our test report summary pages on Diamond Grilles. Theses screens have passed the testing to comply to AS 5039 / Impact Test Jemmy Test Pull Test Shear Test These documents are a summary of the fabrication required to pass the above listed tests at the screen size required for testing. They can be used as a guide for fabrication of Diamond Grilles to pass the AS 5039 / tests. Please see the attached pages for the updated fabrication details. Regards, Product Development
2 HINGED SECURITY DOOR - TEST REPORT STANDARD DIAMOND GRILLE RIVETS 3 PER HINGE STEPPED SECURITY HINGE P2 SD7 ALUMINIUM FRAME A HINGE SECOND SET. 10 RIVETS TOTAL. REFER TO E. 870 F 103 E 6 B STANDARD DIAMOND LOCKWOOD POINT LOCK EVERY SECOND LOOP. 9 RIVETS TOTAL. REFER TO C EVERY SECOND WEB. 10 RIVETS TOTAL. REFER TO D C RIVETS: 1 THROUGH EVERY SECOND WEB. 4 RIVETS TOTAL. REFER TO D. D THROUGH WEB PAGE: 2.3.3
3 HINGED SECURITY DOOR - TEST REPORT SMALL DIAMOND GRILLE RIVETS 3 PER HINGE STEPPED SECURITY HINGE P2 SD9 ALUMINIUM FRAME EVERY SECOND LOOP. 6 RIVETS TOTAL. REFER TO C. 870 E A HINGE S/S POP SECOND SET. 26 RIVETS TOTAL. REFER TO D. B SMALL DIAMOND LOCKWOOD POINT LOCK EVERY SECOND LOOP. 13 RIVETS TOTAL. REFER TO C C RIVETS: 1 EITHER SIDE SECOND SET. 12 RIVETS TOTAL. REFER TO D. D AT CUT END LEGS PAGE: 2.3.4
4 SLIDING SECURITY DOOR - TEST REPORT STANDARD DIAMOND GRILLE RIVETS HD23 INTERLOCK RIVET FIXED TO SD7 STILE AT 300mm MAX CENTRES. P2 A TOP RAIL AT DUO FIT ROLLERS 2 IN TOP RAIL, 125mm IN FROM BOTH ENDS FIXED WITH 2 x AS4-4 S/S POP RIVETS SD7 ALUMINIUM FRAME 50 RIVETS: 1 THROUGH EVERY SECOND WEB. 7 RIVETS TOTAL. REFER TO F H B 10 RIVETS TOTAL. REFER TO B C STANDARD DIAMOND D BOTTOM RAIL AT S/S POP RIVETS THROUGH HD23 INTERLOCK 8 x 283mm CTRS (MAX 300mm CTRS) EVERY 125 SECOND WEB. 7 RIVETS TOTAL. REFER TO F. ADDITIONAL S/S RIVET REQUIRED AT BASE OF INTERLOCK. 30mm UP FROM U/S OF RAIL DUO FIT ROLLERS 2 IN BOTTOM RAIL, 125mm IN FROM BOTH ENDS FIXED WITH 2 x AS4-4 S/S POP RIVETS. Ø16x950mm G4140 PAINTED/ ISOLATED STEEL STIFFENING ROD BETWEEN ROLLERS. TO BE USED IN CONJUNCTION WITH AN OPEN SILL TRACK. NOT REQUIRED FOR ENCLOSED SILL CHANNEL INSTALLATION. 1024mm TO CL OF RECEIVER 10 G SECOND SET. 18 RIVETS TOTAL. REFER TO G LOCKWOOD POINT LOCK FRAME RETAINED ON STRUCTURE WITH HD6 JAMB AND HEAD CHANNEL, HD1 SILL TRACK AND HD22 INTERLOCK F THROUGH WEB E BOTTOM RAIL AT LOCK STILE PAGE: 2.3.5
5 SLIDING SECURITY DOOR - TEST REPORT SMALL DIAMOND GRILLE 50 RIVETS HD23 INTERLOCK RIVET FIXED TO SD9 STILE AT 300mm MAX CENTRES. A TOP RAIL AT P DUO FIT ROLLERS 2 IN TOP RAIL, 125mm IN FROM BOTH ENDS FIXED WITH 2 x AS4-4 POP RIVETS SD9 ALUMINIUM FRAME RIVETS: 1 EITHER SIDE SECOND SET. 16 RIVETS TOTAL. REFER TO F G 74 B S/S POP 14 RIVETS TOTAL. REFER TO B C SMALL DIAMOND S/S POP RIVETS THROUGH HD23 INTERLOCK 8 x 283mm 30 CTRS (MAX 300mm CTRS) RIVETS: THROUGH EVERY SECOND 125 LOOP. 8 RIVETS TOTAL. REFER TO B. 1024mm TO CL OF RECEIVER 10 F S/S POP SECOND SET. 26 RIVETS TOTAL. REFER TO F LOCKWOOD POINT LOCK FRAME RETAINED ON STRUCTURE WITH HD6 JAMB AND HEAD CHANNEL, HD1 SILL TRACK AND HD22 INTERLOCK D BOTTOM RAIL AT ADDITIONAL S/S RIVET REQUIRED AT BASE OF INTERLOCK. 30mm UP FROM U/S OF RAIL DUO FIT ROLLERS 2 IN BOTTOM RAIL, 125mm IN FROM BOTH ENDS FIXED WITH 2 x AS4-4 S/S POP RIVETS Ø16x950mm G4140 PAINTED/ ISOLATED STEEL STIFFENING ROD BETWEEN ROLLERS. TO BE USED IN CONJUNCTION WITH AN OPEN SILL TRACK. NOT REQUIRED FOR ENCLOSED SILL CHANNEL INSTALLATION. E BOTTOM RAIL AT LOCK STILE PAGE: 2.3.6
6 FIXED - TEST REPORT STANDARD DIAMOND GRILLE P SW1 ALUMINIUM FRAME A STANDARD DIAMOND EVERY SECOND WEB. 7 RIVETS TOTAL. REFER TO C. E B 1500 D 7 RIVETS TOTAL. REFER TO B. SECOND SET. 14 RIVETS TOTAL. REFER TO D EVERY SECOND WEB. 7 RIVETS TOTAL. REFER TO C. C THROUGH WEB FRAME FIXED TO STRUCTURE 80mm IN FROM EACH CORNER AND AT 300mm MAX CTRS AROUND FULL PERIMETER. PAGE: 2.3.1
7 FIXED - TEST REPORT SMALL DIAMOND GRILLE P5 4 SW1 ALUMINIUM FRAME A SMALL DIAMOND 8 RIVETS TOTAL. REFER TO C. D AS4-4 S/S POP RIVETS: 1 THROUGH EVERY SECOND LOOP. 10 RIVETS TOTAL. REFER TO C AS4-4 S/S POP RIVETS: 1 EITHER SIDE OF LOOP AT EVERY SECOND SET. 18 RIVETS TOTAL. REFER TO B C B AT CUT END LEGS AS4-4 S/S POP RIVETS: 1 EITHER SIDE SECOND SET. 16 RIVETS TOTAL. REFER TO B. FRAME FIXED TO STRUCTURE 80mm IN FROM EACH CORNER AND AT 300mm MAX CTRS AROUND FULL PERIMETER. PAGE: 2.3.2
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